India International Marketing Co.

Mayapuri, Delhi

Hardened & ground bed ways, four position tool post, Change gear set, Chuck plate Tool Post key, Centre adaptor, Motor pulley, Electric motor Dog chuck, true chuck Coolant pump, tank and nozzle Quuick change tool post/ rear tool post taper turning attachment Reverse- forward switch, vee belts Splash guard.

Salient Features

Bed is made from 25 grade cast iron of 180 bhn hardened strictlyBoring of head stock is done on WMW boring machine fitted with induction hardended and ground spindle made from alloy steel.Apron is totally enclosed oil bath system with lever type arrangment for automatic feeds.Double screw norton gear box :- provided as time saver equipmentwith separate thread & feed shaft. thus, feed & thread gears could be changed rapidly and decreases the wear and tear in half nut and lead screw.Hexagonal shaped tail stock with hardened and ground tail stock spindle made from alloy steel having external and internal grindingOil dipped slid boxOil dipped norton gear box with 8 speed spindle head All pulley's are balanced on balancing machine Double bearing in the front of head stock (total 3-bearrings in the head)

Features

GRADE 25 HARDENED AND GROUND BED GUIDEWAYS.HARDENED & GROUND ALLOY STEEL GEARS & SPINDLE IN HEAD STOCKHARDENED & GROUND TAIL STOCK RAMALL CRITICAL COMPONENTS LIKE SHAFTS, GEARS, PINS, LEAD SCREW ARE MADE OUT OF EN-8/ EN-9 ALLOY STEELACCURACY CONFORMS TO INDIAN STANDARD No. I.S. : 1878 (PART - l) 1993.

Salient Features:

IS.20/25 graded castingRigid and box section type 240 mm wide bed provides maximum torsional stiffness.Rigid and accurate, alloy steel hardened and ground main spindle mounted on precision taper roller bearings & ball bearings.Forced lubrication in universal feed gear box. Apron with oil bath.Thread and feed mechanism interlocked (Only one can be engaged a time).Camlock spindle nose (DI-4 type)Overload Protection through suitable relays and contractors.Switch shaft lever fix at carriage to rev. forward & stopped main spindle.

Built-in Accuracy:

All major castings are artificially seasoned for retaining built-in accuracy.Critical components precision machined on imported mother machines.Induction hardened and alloy steel gears of head stock mounted on precision spined shaft and running in oil bath.Flame hardened and ground bed for sustained accuracy.Alloy steel lead screw threads produced on WMW thread milling machine.Each machine is tested to IS-1878 (Part) 1993.

Versatility:

Built-in gap bed.Universal feed gear box for easy selection of wide range of feeds and threads through levers. No change gears required.Instantaneous spindle reversal while threading.Wide variety of optional accessories for higher productivity.

Worktable, Reduction sleeve, Spindle bar, Wedge shift, Drill chuck, Foundation Bolts, T-slot bolt, Wrench

Complete With Electricals ie., Saw drive Electric Motor, Coolant pump, On off Contacter with Push ButtonsV-belt Pulleys with V-beltJob StopperOil Field Gearbox & Hydraulic CylinderFriction Type Chip Removal Wire Brush

Roller Bearing / Carbide wear pad Blade guide systemAutomatic work height control & fast approachPower driven Chip removal Wire BrushHydraulic Blade tensionSplit main vise for better grippingIdler Wheel Motion Detector with Blade Stalling & Breakage shut offldler Wheel Motion Detector with Blade Stalling & Breakage Shut offM-42 Bi Metal Bandsaw Blade

Optional Accessories

Chip ConveyorA.C. Drive for Infinitely variable speed controlBundle cutting attachmentJob Roller StandVariable Vise pressure for thin walled jobWire BrushBi-metal Bandsaw bladeJob Feeder Unit (Mechanical Type)

The job is placed for initial cut (first cut). After pushing the 'CYCLE START' button job would be clamped by front vice and rear vice. Blade would come rapidly down (quick approach) up to the job height and then after it would slow down as per cutting feed valve setting (manual setting one time as per requiremet), and the cutting operation continues, after finishing the cutting operation blade would be moved upward up to the set height ( Quick approach sensor) then rear vice would push the job automatically as per its set lenght (lenght counter). Again blade would come down rapidly up to the job height and thten starts cutting and this cycle repeats as per our required number of pieces, set on pieces counter. Multiple indexing is also possible in this cycle for longer job length cutting for more then 350 mm. PLC operated panel would display the no of operation completed. Bundle cutting (more than 2 jobs) facility is available as optional in this type of machine.

PLC control for all electric & hydraulic functionsShuttle Type Automatic Job Lenght FeedingFloating Shuttle vise for handling of bent jobAutomatic work height control & fast approachPower driven Chip removal Wire Brush AssemblyHydraulic Blade tensionSplit main vise for better grippingIdler Wheel Motion Detector with Blade Stalling & Breakage shut offRoller Bearing / Carbide wear pad Blade guide systemBi Metal Bandsaw Blade

Optional Accessories :-

Chip ConveyorA.C. Drive for Infinitely variable speed controlBundle cutting attachmentJob Roller StandVariable Vise pressure for thin walled jobWire BrushBi-metal Bandsaw blade

Closed grained cast iron ribbed machine parts, inimize vibration and distortion.All moving parts are hardened and ground for long life.Bore honed to give high accuracy and close tolerance.Rack pinion also provided with feed friction clutch. These are designed to be idle on encounter of any obstacle or meeting any wrong point on tapping.Hardened change gears controls the pitch, which gives precise and rapid production of high accuracy. This reduces the set lime and increase production.Main spindle pulley mounted with manually adjustable safety clutch.The change gears are used over and over again. This way conventional lead screw and nut are replaced; which have a poor repeatability and short Life span.Threads are never fractured or over cut due to elimination of excessive thrust force of feeding spindle.Tapping strokes are adjustable for high accuracy automatic reversing which is specially important for blind hole tapping applications.
Capacity varies according to pitch material, type of thread etc.Optional pully available subject to material and thread.Standard equipments Electrical panel, Electrical motor, Pully, V-belt & Two set of Gears for any pitch required.

THE FRAME ADOPT STRUCTURE OF WELDING BY STEEL PLATE, THE WHOLE FRAM DEALED WITH HEATING TREAT.DRIVED BY HYDRAULIC SYSTEM, STROKE BACK BY ACCUMULATOR. THE OPERATION IS EASY AND RELIABLE ADJUSTMENT OF GAP CLEARANCE IS SHOWED BY INDICATOR, IT'S EASY TO ADJUST.LIGHT LINEAR EQUIPMENT CAN ADJUST THE STROKE OF UPPER BLADE WITH NON-STEPNESS.IT ADOPT SAFTY PROTECT EQUIPMENT WITH FIXED FENCE.

COMPONENT

SEAL RING FROM CYLINDER: VALQUA SEAL RING IMPORTED FROM JAPAN, FIETZ BRAND IS FROM GERMANY. INCLUDING NITROGEN CYLINDER AND PLATE-PRESS CYLINDER) CYLINDER: MADE BY PROFESSIONAL COMPANY, PISTON ROD'S SURFACE IS DEALED WITH CHROMEPLATE. HYDRAULIC SYSTEM IS ADOPT IMPORTED BOSCH-REXROTHELECTRIC SYSTEM: THE MAIN COMPONENT FROM ELECTRIC BOX IS FROM IMPORTED SCHNEIDER, SIEMENS, OMRON ETC
OIL PUMP IS ADOPT THE GEAR PUMP WHICH MADE IN CHINA.
VARNISH: IMPORT FROM HOLLAND.

ACCESSORY

ANCHOR SCREW 1SETFOOT PEDEL1SETFRONT FEED FRAM 1SETPIPE CONNECTOR SEALING1SETCUSHION1SETAIR FUFILL TOOL1SET

Special Features

THE FRAME ADOPT STRUCTURE OF WELDING BY STEEL PLATE, THE WHOLE FRAM DEALED WITH HEATING TREAT.
DRIVED BY HYDRAULIC SYSTEM, STROKE BACK BY ACCUMULATOR. THE OPERATION IS EASY AND RELIABLE
ADJUSTMENT OF GAP CLEARANCE IS SHOWED BY INDICATOR, IT'S EASY TO ADJUST.
LIGHT LINEAR EQUIPMENT CAN ADJUST THE STROKE OF UPPER BLADE WITH NON-STEPNESS.
IT ADOPT SAFTY PROTECT EQUIPMENT WITH FIXED FENCE.

COMPONENT

SEAL RING FROM CYLINDER: VALQUA SEAL RING IMPORTED FROM JAPAN, FIETZ BRAND IS FROM GERMANY.INCLUDING NITROGEN CYLINDER AND PLATE-PRESS CYLINDER) CYLINDER: MADE BY PROFESSIONAL COMPANY, PISTON ROD'S SURFACE IS DEALED WITH CHROMEPLATE.HYDRAULIC SYSTEM IS ADOPT IMPORTED BOSCH-REXROTHELECTRIC SYSTEM: THE MAIN COMPONENT FROM ELECTRIC BOX IS FROM IMPORTED SCHNEIDER, SIEMENS, OMRON ETCOIL PUMP IS ADOPT THE GEAR PUMP WHICH MADE IN CHINA.VARNISH: IMPORT FROM HOLLAND.

ACCESSORY

ANCHOR SCREW 1SETFOOT PEDEL1SETFRONT FEED FRAM 1SETPIPE CONNECTOR SEALING1SETCUSHION1SETAIR FUFILL TOOL1SET

Hydraulic Control Hacksaw Machine has been designed to cut quickly & accurataly all material from nickel chroma steel to plastic, controls are simple & easy, An automatic cut out operates at the completion of the operation & the bow slide returns to the top position, the machines has attractive appearance,

The bed is of rigid casting with a wide through for collection of coolant, swan & also houses the V-belts device, bed is single piece casting The saw frame is of rigid construction & runs in prismatic guide ensuring a square & parallel cut & this cut takes place on the backward pull stroke, the blade is hydraulically lifted out of contact with work place on the forward stroke to prevent wear of the blade.The drive is given to the machine through V-pullys with provision to adjust fully the tension of the V-Belts. The shafts are fitted with taper and ball bearing which eliminate friction. Two speeds has been provided in order to make it suitable for all metals. High speed for metals like mild steel, brass, copper etc. and low speed for cast iron.

Feed saw is controlled hydraulically by two levers provided at the dash-pot. One controls the rate of feed, while the other enables the bow slide to be raised or lowered and the motor gets switched off on completion of the cut.

Handwheel, Flange, Retainer with Steel balls (two units), Synchronous bell, Demagnetizer, Digital readout system, Precision Vice, Tiltable permanent chuck, Dust collector, Electromagnetic chuckTool box Balancing stand and balancing arborStar type nutFlange wrench Screw driverBalance screwopen-end wrenchInnerhexagon spannerWheel dresserSetting plate

The frame adopt structure of welding by steel plate, the whole fram dealed with heating treat.Drived by hydraulic system, stroke back by accumulator. the operation is easy and reliable Adjustment of gap clearance is showed by indicator, it's easy to adjust.Light linear equipment can adjust the stroke of upper blade with non-stepness.It adopt safty protect equipment with fixed fence.