Horiaki India Private Limited

Tambaram, Chennai, Tamil Nadu

All our products including Rubber Gaskets are in compliance to world standrads like KTW , W270, DGVW, WRAS ETC are standardized and are only manufactured with SYNTHETIC Rubber SUCH AS EPDM, NBR, SILICON, FKM, FFKM having hardness of DIN 53505, Shore A to make them resistant to water, seawater, pond water, closed loop water up to 90°C and also against alkalines up to some extend like 50% NaOH at 50o.

For effective functioning at even high temperature range of approx. +80°C and for short-term up to +90°C, HoriakiIndia Pvt. Ltd.  Rubber Metal Gaskets Water Lines, Rubber Metal Gasket DGVW etc. have the density DIN 53479, g/cm3 1.384.Based on our own test facilities Horiaki India Pvt. Ltd. manufactured rubber metal gaskets are certified resistant even against natural lighting, weather and ozone. Limited only by the natural properties of vulcanized rubber our rubber metal Gaskets are not resistant against fuel, mineral oils, acids and gases.

Chemical resistance :

• Vulcanisates of natural rubber (NR) are resistant against: water, seawater, pond water, closed loop water up to 90°C
• Partly against alkalines, 50% NaOH at 50°C
• Sufficient resistant against natural lighting, weather and ozone
• Vulcanisates of natural rubber (NR) are not resistant against:fuel, mineral oils, acids and gases

Application field : The application of NR-vulcanisates is possible where natural media have to be sealed. Temperatures higher than 90°C have to be avoided.

Function and durability : The performance and life of Horiaki gaskets depend in large measure on proper storage and fitting, factors beyond the manufactor’s control.We can, however, vouch for the excellent quality of our products.With this in mind, please also observe our installation instructions.

Rubber Metal Gaskets KTW

• The gaskets are made of elastomere butadien-rubber in different types -with inside  vulcanised steel ring
• Sizes at the measurement table:

d1 = Inner diameter

d2 = Outer diameter

s = Thickness

• Vulcanised rubber gasket, cross section in lens form, rounded edges.
• Inside vulcanised steel ring, therefore good reception of the bolt force.
• Outer diameter of the gaskets fits to the inner bolt circuit for self centering.
• Dimension in DIN EN 1514-1 (replaces DIN 2690 ) for the pressure ratings PN 6 to PN 40.
• DN 15 up to DN 2000

Rubber Metal Gaskets W270

• The gaskets are made of elastomere butadien-rubber in different types -with inside  vulcanised steel ring.
• Sizes at the measurement table:
• d1 = Inner diameter
• d2 = Outer diameter
• s = Thickness
• Vulcanised rubber gasket, cross section in lens form, rounded edges.
• Inside vulcanised steel ring, therefore good reception of the bolt force.
• Outer diameter of the gaskets fits to the inner bolt circuit for self centering.
• Dimension in DIN EN 1514-1 (replaces DIN 2690 ) for the pressure ratings PN 6 to PN 40.
• DN 15 TO 2000

Rubber Metal Gaskets- DGVW

• The gaskets are made of elastomere butadien-rubber in different types -with inside  vulcanised steel ring.
• Sizes at the measurement table:

d1 = Inner diameter

d2 = Outer diameter

s = Thickness

Vulcanised rubber gasket, cross section in lens form, rounded edges.

• Inside vulcanised steel ring, therefore good reception of the bolt force.
• Outer diameter of the gaskets fits to the inner bolt circuit for self centering.
• Dimension in DIN EN 1514-1 (replaces DIN 2690 ) for the pressure ratings PN 6 to PN 40.
• DN 15 TO 2000

Rubber Metal Gaskets water lines

• The gaskets are made of elastomere butadien-rubber in different types -with inside  vulcanised steel ring.
• Sizes at the measurement table:

d1 = Inner diameter

d2 = Outer diameter

s = Thickness

• Vulcanised rubber gasket, cross section in lens form, rounded edges.
• Inside vulcanised steel ring, therefore good reception of the bolt force.
• Outer diameter of the gaskets fits to the inner bolt circuit for self centering.
• Dimension in DIN EN 1514-1 (replaces DIN 2690 ) for the pressure ratings PN 6 to PN 40.
• DN 15 TO 2000
• Rubber-Metal-Gaskets – Safe sealing of gases and liquids
• Safe sealing of water, gas, air, acids, alkalis and hydrocarbons with low sealing forces at temperatures up to 200°C, depending on the elastomer type.
• Rubber-metal-gaskets are used where safe sealing of conventional up to special industrial media such as gases and liquids are required under usual installation conditions like temperatures, pressures and forces
• Suitable for all flange materials
• A flange connection has to be always treated as a coherent system, because the sealing functions is determined by the interaction of individual elements including flanges, gaskets and screws

HORIAKI HRS

• Rubber gasket, lenticular shape, rounded edges. Steel ring, chemically treated, no possibility to separate the elastomers from the steel core. Suitable for flanges made of metal.
• Self-centering with the same flange DN and PN appropriate tightening torques
• Self-limiting compression surface
• Rigid gasket, easy to install
• Soft surface in order to seal slightly damaged flange surfaces
• Blow-off proof n Materials :NR, NBR, EPDM, CSM, FKM
• Dimensions according to EN 1514-1 depending on DN: PN 6 to PN 40 DN 15 up to DN 2000

HORIAKI HRS/S

• Rubber gasket, Lenticular shape at the sealing body, with integrally molded spear tip at the inside diameter of the gasket, rounded edges. The spear tip provides higher safety at lowest contact pressures. Suitable for installation between flanges made of metal and plastic
• Self-centering with the same flange DN and PN
• Minimum tightening torques and smaller than HRS (see diagram below)
• Materials of HORIAKI HRS/S : NBR, EPDM, FKM, EPDM fire resistant
• Dimensions according to EN 1514-1 depending on DN: PN 10 to PN 40 DN 15 up to DN 1000

HORIAKI HRS/TS

• Rubber gasket, flat shape at the sealing body, with integrally molded spear tip at the inside diameter of the gasket, rectangular outside diameter. The spear tip provides higher safety at lowest contact pressures.
• suitable for flanges made of plastics such as PE, PP, GRP, PVC
• Self-centering with the same flange DN and SDR
• Reduced dead space
• Tight, also at low tightening torques
• Materials of HORIAKI HRS/TS: NBR, EPDM, FKM
• Dimensions according to the valid European standards for plastic tubes made of PE, PP, PVC, PVDF and GRP (mainly SDR 11, 17 and 33)

Materials of rubber-metal-gaskets

NR

• Field of application: Water , Circuit water , Diluted alkalis up to max. 50% and max. 80°C
• Temperature: approx. +80°C, short-term up to +90°C
• Colour: Black
• Certificates: EN 681 -1 WC Class 70
• Applications: NR vulcanized materials can be used where noncritical media have to be sealed. Higher temperatures than 90°C have to be avoided

NBR

• Field of application: Gas Media containing hydrocarbon Waste water Water
• Color: black
• Temperature: from -15°C to +100°C
• Certificates: DVGW Certificate acc. to EN 682 GBL, EN 681-1 WG Class 70, EN 682 GBL Class 70 , TA-Luft (German Clean Air Act)
• Applications of NBR vulcanized materials result from the listed characteristics, such as resistance against aliphatic carbohydrates, mineral oils, greases fuels

Epdm

• Field of application: Drinking water, Waste water Process water
• Color: black
• Temperature: from -40°C to +110°C, short-term up to +130°C
• Certification:EN 681 -1 WAL/WCL Class 70 , Elastomer Guideline (new KTW, ) DVGW W270 ACS, WRAS (BS6920), FDA Certificate, TA-Luft (German Clean Air Act)
• Applications of EPDM vulcanized materials mainly result from the good resistance to chemicals. Furthermore, the EPDM quality has a good resistance against ozone and aging.

Csm

• Application in case of alkalis and acids in the chemical industry
• Color: black
• Temperature: from -10°C to +80°C
• Certification: TA-Luft (German Clean Air Act)
• Applications of CSM vulcanized materials can be found in the chemical industry, in chemical cleaning etc.

FKM(VITON)

• Application in case of higher temperatures (Viton is the brand name of DuPont ® for FKM) in the chemical industry
• COLOR: brown
• Temperature: from -20°C to +200°C
• Certification: TA-Luft (German Clean Air Act)
• Due to the good resistance against acids and alkalis, the main use is in the area of chemistry and their users.

HORIAKI HRS-ptfelon

• Rubber-Metal-Gasket with PTFE jacket
• Gasket material: EPDM ethylene-propylene-rubber developed in accordance with the main European drinking water requirements. Very good properties of resistance against ozon and ageing.
• Material for jacket: Virginal PTFE up to DN 900, modified PTFE from DN 1000

Dimensions:

• HRS: DN 15 up to DN 2000 acc. to EN 1514-1.
• HRS/TS: DN 16 up to DN 400 SDR 11 and 17
• Application field: Safe sealing of pipe systems where aggresive fluids are flowing. Specially suitable for coated flanges and plastic flanges in PE, PP, PVC and GRP. PTFE is quite against all fluid resistant

INTERNATIONAL MARKET

• EUROPE: GERMANY, FRANCE, ITALY, UNITED KINGDOM (UK), DENMARK, NETHERLANDS, SWEDEN, SWITZERLAND, NORWAY, CZECH REPUBLIC, LUXEMBORG, IRELAND, AUSTRIA, BELGIUM, POLAND, SPAIN, CROATIA, GREECE, POLAND, ICELAND, HUNGARY, ROMANIA
• UNITED STATES(USA), CANADA, MEXICO
• RUSSIA
• AUSTRALIA AND NEW ZEALAND
• ASIA: JAPAN, SINGAPORE, MALAYSIA, THAILAND, INDONESIA, CHINA
• Middle East AND AFRICA: Saudi Arabia, Kuwait, QATAR, Bahrain Africa: Algeria, Kenya, Tunisia, Angola, Morocco, Senegal, Egypt, Nigeria, Uganda, Libya, Liberia, Swaziland etc

Indian Market

Jammu, Kota, Jalandhar, Jabalpur, Mumbai, Hyderabad, Bareilly, Varanasi, Kolhapur, Pune, Vadodara, Kanpur, Tiruchirappalli, Salem, Nashik, Jaipur, Kolkata, Surat, Delhi, Gorakhpur, Kozhikode, Aligarh, Amravati, Ghaziabad, Bhiwandi, Jamshedpur, Bengaluru, Aurangabad, Ahmedabad, Indore, Hubli Dhanbad, Thiruvanathpuram, Guntur, Guwahati, Patna, Nagpur, Warangal, Dhanbad, Faridabad, Belgaum, Dehradun, Madurai, Amritsar, Chennai, Chandigarh, Durg Bhilai, Meerut, Ludhina, Bhubaneswar, Asansol, Solapur, Agra, Rajkot, Coimbatore, Pondicherry, Bikaner, Bhopal, Moradabad, Vijayawada, Mysore, Allahabad, Cuttack, Jamnagar, Vishapatnam, Ranchi, Srinagar, Tiruppur, Lucknow, Mangalore, Jodhpur, Kochi, Gwalior, Raipur

We are a premium name in manufacturing Rubber Gaskets. Our widely selling Rubber Gaskets are manufactured using fine quality imported raw materials and latest technology. Our Rubber Gaskets is configured using the best quality of rubber available. Rubber Gaskets is available in a wide range of sizes and shapes. We manufacture our Rubber Gaskets, Industrial Rubber Gaskets according to customer’s design, dimension and polymer at very affordable price.

Rubber is the most important class of materials for sealing in the medium temperature range (-50 C to +120 C). This is because rubbers rapidly return to their original shape when any deforming stress or load is removed.

Many rubbers are available for various working conditions; however they all have one property in common – the effect of heat is cumulative and irreversible.

Maximum temperatures must not be exceeded and a good design will allow a safety margin dependent on design service life.

Many rubbers are available in foam (sponge) form for simple gasket sealing applications.

The Rubber sheet materials includes:

• White FDA Nitrile
• Hypalon®
• Butyl
• Red Rubber (SBR)
• Cloth Inserted Rubber
• Gum
• Diaphragm
• Silicone
• EPDM (Ethylene Propylene Dimonomer)
• Buna-N Nitrile
• Neoprene
• Fluroelastomer FKM
• FFKM
• Bridge Pads
• Coated Fabrics

Features :

• A gasket is a mechanical seal which fills the space between two or more mating surfaces, generally to prevent leakage from or into the joined objects while under compression.
• Gaskets allow for "less-than-perfect" mating surfaces on machine parts where they can fill irregularities. Gaskets are commonly produced by cutting from sheet materials.
• Common Gasket Uses
• One of the most common industrial uses of a gasket is acting as a seal for joining two water pipes. You can also find gaskets used to seal boilers and fuel tanks. In all cases the gasket prevents leakage of liquids and gases between the component parts.

Here are few of the common uses for gaskets and the types of gasket used:

• Sheet gaskets are ‘punched’ out of a sheet of material (usually a type of synthetic rubber) and are used to seal for pipes and tanks containing chemicals. The sheet gasket is ideal for use with acids, steam and corrosive chemicals.
• Ring gaskets are used mainly in off-shore oil and gas pipelines. They are solid rings of metal that operate under extremely high.
• Profile gaskets are both flexible and reliable in construction, which makes them highly suitable for use in older seals. These gaskets have a solid metal corrugated core with a flexible covering layer, allowing for high compression levels and a tight seal.

GASKET VS. SEAL: WHAT IS THE DIFFERENCE?

Gaskets

Gaskets are used when two flat surfaces of a component or flange are put together. The gasket is placed between the two and is there to prevent leakage. Basically, the gasket makes a static seal between two non-moving items. Whenever a piece of equipment is taken apart, a new gasket should be fitted.

Gaskets are manufactured from a variety of materials including Neoprene, Rubber, Nitrile, Viton, Graphite, Cork, EPDM and SBR. Cork and Graphite are used when the gasket is to be put under high rates of compression.

Gaskets are commonly used in the oil, gas, paper, automotive and electrical industries.

Seals

Seals are used to prevent leakages between two moving parts such as pumps, engine parts and shafts. A seal is generally round and flat, whereas a gasket will often be cut into a specific shape to fit the component it is to be fitted to.

Most seals are constructed of a metal outer ring with an inner rubber surface. This inner surface is tilted to create a lip, creating a second barrier against any drops of liquid that pass the first edge. A seal is often used to seal hydraulic lines and to prevent leakage from the end of a shaft.

INTERNATIONAL MARKET

• EUROPE: GERMANY, FRANCE, ITALY, UNITED KINGDOM (UK), DENMARK, NETHERLANDS, SWEDEN, SWITZERLAND, NORWAY, CZECH REPUBLIC, LUXEMBORG, IRELAND, AUSTRIA, BELGIUM, POLAND, SPAIN, CROATIA, GREECE, POLAND, ICELAND, HUNGARY, ROMANIA
• UNITED STATES(USA), CANADA, MEXICO
• RUSSIA
• AUSTRALIA AND NEW ZEALAND
• ASIA: JAPAN, SINGAPORE, MALAYSIA, THAILAND, INDONESIA, CHINA
• Middle East AND AFRICA: Saudi Arabia, Kuwait, QATAR, Bahrain Africa: Algeria, Kenya, Tunisia, Angola, Morocco, Senegal, Egypt, Nigeria, Uganda, Libya, Liberia, Swaziland etc

Indian Market

Jammu, Kota, Jalandhar, Jabalpur, Mumbai, Hyderabad, Bareilly, Varanasi, Kolhapur, Pune, Vadodara, Kanpur, Tiruchirappalli, Salem, Nashik, Jaipur, Kolkata, Surat, Delhi, Gorakhpur, Kozhikode, Aligarh, Amravati, Ghaziabad, Bhiwandi, Jamshedpur, Bengaluru, Aurangabad, Ahmedabad, Indore, Hubli Dhanbad, Thiruvanathpuram, Guntur, Guwahati, Patna, Nagpur, Warangal, Dhanbad, Faridabad, Belgaum, Dehradun, Madurai, Amritsar, Chennai, Chandigarh, Durg Bhilai, Meerut, Ludhina, Bhubaneswar, Asansol, Solapur, Agra, Rajkot, Coimbatore, Pondicherry, Bikaner, Bhopal, Moradabad, Vijayawada, Mysore, Allahabad, Cuttack, Jamnagar, Vishapatnam, Ranchi, Srinagar, Tiruppur, Lucknow, Mangalore, Jodhpur, Kochi, Gwalior, Raipur