Owing to their vast industrial usage, we strive to make them available in different sizes and thickness. Our Perforated metal sheets are noted for their dimensional accuracy, flawless finish and cost effectiveness. Get in touch with us for acquiring them in retail or bulk. We are doing perforation in all gauges available between thickness 0.2 mm to 5 mm

Application :

• For Fabrication works
• Machinery parts
• Filtration parts
• Agricultural industries
• Food Industries
• Decoration and many other purpose

Features :

• Choice of hole sizes like
• Long holes (Capsule Shape 10mmx20mm hole),  
• Round holes (0.3mm - 75 mm),
• Oblong holes
• Rectangular shaped
• Square shaped ( 6 mm, 8 mm, 10 mm , 12 mm)
• Star shaped, dashed holes, and many other shape.

 

Available size : Thickness - 0.4 mm to 10.00 mm

Available grade : SS 304, 304L, 316, 316L

It has extensive use in different industries for various manufacturing applications. we are one of the most sought after of exporter & Supplier of sheets & coils in the market.More about stainless steel sheets & coils It is available in ASTM /ASMEA/SA240 quality standards.Features : Dimensionally stable , non corrosive and durable.Application : Pharmaceutical IndustriesAgro IndustriesFood IndustriesChemical IndustriesPetro Chemical IndustriesGas & Refineries Details Available grade: SS 304, 304L, 316, 316LThickness : 0.3mm to 4mmWidth : 1000mm, 1250mm, 1500mm, 2000mm

Feature : Embossing pattern with pearl board big & small squares

Applications

• Industrial production
• Civil construction
• Decoration
• Automobile
• Cement Industries
• Chemical Industries
• Dairy Products
• Power Plant
• Food Products
• Oil Refineries
• Textile Industries

Available size

• Thickness : 0.2-3.0, 4.0-10 mm
• Width : within 1000 mm
• Available grade : 201/202, 304, 316.

Stainless steel plate is a generic term and acid steel. Resistant stainless steel plate refers to air, water, steam and other weak medium corrosion of steel and acid-resistant steel refers to acid, alkali, salt and other chemical etching medium corrosion of steel.
Stainless steel plate manufacturing method are two hot and cold S S plate.is required to stand oxalic acid, sulfuric acid - ferric nitrate, nitric acid - hydrofluoric acid, sulfuric acid - copper sulfate, phosphoric acid, formic acid, acetic acid and other corrosive, The corrosion resistance of stainless steel mainly depends on its alloy composition (chromium, nickel, titanium, silicon, aluminum, manganese, etc.

Application:

• Pharmaceutical Industries
• Agro Industries
• Food Industries
• Chemical Industries
• Petro Chemical Industries
•  Gas & Refineries

Available in grade : S S 304, 304L  316 and 316L

Available size :

• Thickness : 5mm  to 100mm
• Width : 1250mm, 1500mm , 2000mmand 2500mm

Specifications Of Mass Mixer:Shell:

This Part Of Mass Mixer Consisting Of 'U' Trough Of Suitable Dimensions. Construction Of S.S. And Side Plates Duly M.S. Stiffened From Outside And From Inside With S.S.

Mixing Mechanism:

Paddle Type Blades Of Mass Mixer Is Welded To The Main Shaft Provide For Efficient Mixing Of Thick Heavy Material. PTFE Gland Mechanism Provided At Shaft Ends Prevents Ingress Of External Powder Into The Trough And Prevents Leakage.

Charging:

From The Top Charging Of The Mass Mixer Can Be Done Through A Hinge Able Lid, Hopper Or Nozzle Can Be Provided For Additional Spraying Of Additives

Drive:

This Part Of Mass Mixer Is Consisting Of Suitable H.P. TEFC 3 Phase Ac 415v / 50 Cycles Motor Coupled To Suitable Worm Gear, With Driving Shafts Mounted On Suitable Plummer Block.

Mounting:

Our Mass Mixer Is Mounted On Suitable ISMC Section Stand, With Protective Covers For Belts And Couplings

MOC:

All Contact Parts In S.S. Constructions. Complete Unit With S.S. Cover And All Surfaces Polished To Mirror Dull Finish. MS Parts Dull Painted To Smooth Finish.

Options Available:

The Control Panel Of Mass Mixer Is Mounted On Platform And Is Provided WithUnit In S.S. 316GMP Model With M.S. Parts Cladded With S.S.

Fluid Bed Dryer Has Adopted New Concept Of GMP Regulation With Improved Performance (drying Time Is Much Less Than The Conventional Model) Minimum Involvement Of Manual Labor Simplified Maintenance And Utilize Modular Construction Techniques To Provide Flexible Installation Options.
The Process Unit Is Two Piece Made Of SS-304/316 Stainless Steel. Through Mixing Of Dry Powders, Agglomeration And Drying Are Carried Out In One Unit Of Fluid Bed Dryer.

The Salient Feature Of Fluidized Bed Dryer Is As Follows.1) PROCESS UNIT

• The Process Unit Is Two Piece, Made Of Stainless Steel Of SS-304 GRADE.
• All Process Contact Parts Are Made Of SS-304 Grade.
• The Finish Employed Externally Will Be All Welds Ground Back And Polished Into The Surrounding Materials.
• All Of The External Surfaces Of The Dryer And All Non Contact/sight Parts Will Prepared With A Uniform Fine Texture Matt Finish.
• All Of The Product Contact Surface (SS-304) Are Mirror Finished.
• Particular Attention Has Been Paid To Reduce Any Source Of Material Entrapment By Mirror Polishing Flush All Welds To Create Crevice Free Profiles Both Internally And Externally.
• The Expansion Chamber Containing The Filter Finger Bags & Dished End Are Made Of Single Piece Construction From SS-304/316 Quality Steel. Below That Is The Retarding Chamber Made Out Of S.S. 304 Retarding Chamber Is Locked With The Explosion Chamber By Means Of Clamps. The Length Of The Retarding Chamber Is Such Designed , Thereby Providing Extra Large Heat Exchange Are Which Exposed Each And Every Particle Or The Charged Batch In The Fluidized Air Resulting In Instant Drying.
• Specially Designed Base Is Provided For Air Vortex Effect And To Give Added Strength.
• A Central Drain Is Provided In The Base To Release Wash Water.

2) BOWL/ PRO DUCT CONTAINER

• Product Bowl Is A Conical Shaped Manufactured Form SS-304 Grade Stainless Steel Having Stainless Steel Mesh Support Along With Fine Finish Air Mesh.
• The Product Container Trolley Is Of Tubular Construction Made Form SS-304 Pipe Mounted On Polypropylene Castor Wheel (2nos Fixed & 2nos. Swivel For Maneuverability ) Which Imparts Rigidity To Carry The Product Container With The Charged Load.
• The Batch Loading Capacity Is Always Higher In Case Of BOMBAY Fluid Bed Dryer, Because Of Better Fluidisation By Varying The Frequent Shaking Of The Finger Bags. Shaking Period Vary Depending On The Nature Of Products.

3) RUBBER GASKET:-

A Solid D Shaped Food Type Silicon Rubber Gasket Is Provided In The Groove Of The Flanged Joint (between The Product Container And The Retarding Chamber) To Prevent Any Leakage Of Air With Fines During Operation.

4) UNIFORM LIFTING OF CONTAINER

Product Container Is Lifted By Specially Designed Arrangement With The Help Of One Centrically Fitted Pneumatic Cylinder Which Ensures Uniform Lifting Throughout The Periphery Of The Container Which Ultimately Gives Uniform Upward Pressure To The Solid D Shaped Rubber Gasket, Thereby Preventing Any Leakage During Operation.

5) AUTO SHAKING DEVICE

Pneumatic Cylinder Is Used For Auto Shaking Device Of The Finger Bags Is Mounted On The Body And Is Fitted With A Wire Rope Made Out Of S.S. 304 Guided By Pulleys Thus Rendering The Shaking Extermely Efficient. It Also Brings Down The Finger Bags To Such A Level That These Can Be Inspected Very Easily Form The Bottom Of The Retarding Chamber. If The Shaking Is Not Efficent , The Particles Will Be Retained In The Finger Bags And There Will Be No Proper Fluidisation Resulting In Formation Of Lumps In The Products Container.

6) AIR HANDLING UNIT :-

Blower And Filter With Heating Arrangement Are Housed In The Rear Chamber . They Can Also Be Housed The Services Zone To Avoid Sound Pollution As Well As To Avoid Interference Of The Maintenance People In The Production Zone.

:: BLOWER

Centrifugal Type Blower Fan With Dynamically Balanced Impeller And Backward Curved Blades.All Stainless Steel Construction.Direct Coupled Nonflameproof Electric Drive. Anti vibration Mounting And Independent Sub-support Frame.

:: Air Filter:-

Free Standing Unit Constructed From Aluminum Anodized Frame Work (SS-304) With Doubled Skinned Panels. All Wall Panels Are Cross Based For Added Strength. Quick Release Panels Provided For Inspection And Maintenance Access.The Air Intake Section Has A Full Face External Flange For Attachment Of Angle Intact, Or And Extended Inlet Air Duct.Inlet System Comprssiong Of 20 Micron Washable Filters. Followed By 5 Micron Prefilter, Then Pass Through , Heating Coil Section Containing A Full Air Duct Steam Operated Heater Battery, Constructed With Stainless Steel Tubes And Headers And A Steel Casing (SS-304). The Moving Process Air Passes Through The Steam Heater To Achieve The Desired Temperature. To Match The Inlet To The Processing Unit.PT 100 Temperature Sensing Probe Will Be Fitted Into The Air Transtion Duct And Will Be Connected Upto The Control Panel.

7) EXPLOSION VENT

As Per International Practices The Equipment Is Provided With A Rapture Disc As Measures Of Explosion Vent, Tested At 2 Bar Pressure, Mounted On The Side Of The Dryer.

8) EARTHING DEVICE

A Std Designed Earthing Device Spring Type Is Provided With The Dryer However Intrincically Safe Earthing Device With Low Voltage Relay Is Also Available.

9) ELECTRO PNEUMATIC CONTROL PANEL

A Free Stading Steel Control Panel Having The Following Controls.

• Inlet Air Temperature Controller.
• Exhaust Air Temperature Indicator
• Product Bowl Lifting & Lowering Valve.
• Process Air Damper Regulation
• Blower Motor, Start & Stop.
• Compressed Air Pressure Quages.
• Filter Bag Shaking Timer
• solenoid Valves Etc.

10) PROGRAMME LOGIC CONTROL SYSTEM :-

Semi-automated And Fully Automated PLC And PLC/PC Control System Are Available For Selection At An Appropiate Level Of Additonal Cost. (OPTION)

DESCRIPTION: -
Machine Will Be Complete With Mixing Bowl, Mixing Blades, Granulator, Pneumatic Discharge, Motor, Gear Box, Operating Panel And The Control Panel.
MIXING BOWL:-
The Mixing Bowl Is Cylindrical With A Large Diameter And Flat Base. The Top Portion Of The Bowl Is Conical In Shape To Assist Circulation Of Cohesive Powders. The Bowl Is Fabricated From S.S. 316 Quality Stainless Steel With All Internal And External Surfaces Polished To Mirror Finish.
TOP LID:-
Pneumatically Open Able (except RMG 50 & 100LTRS) Type Lid Consists Of Charging Hole, Air Filter And Special Type Silicon Gasket.
MIXING BLADE:-
Mixing Blade Consisting Of Two Nos. Full And Two Nos. Half Blades Specially Designed For Intense Mixing. The Angles Of The Blades Are Such That Half Blades Lift The Material And Full Blade Pushes The Material. Continuous Action Of This With The Different Ingredient Immensely Mixes Thoroughly With Homogeneously. Mixing Blade Assembly Is Mounted On Main Shaft With Separate Bearing Housing Which Fully Eliminate Any Chance Of Cross Contamination Of Product With Any Lubricants. The Upper Portion Of The Housing Contains Specially Designed Teflon Seal Along With Air Purging Facility. Lower Stage Housing Contains Bearing Along With Oil Seals That Make It Completely Leak Proof.
BEARING HOUSING:-
The Bearing Housing Of The Main Shaft Connected To Gearbox By Means Of Heavy-duty Chain Coupling. Chopper Blade Assembly Consists Of A Separate Baring Housing Coupled To Motor By Means Of Flexible Coupling, With Teflon Impregnated Gland Packing And Air Seals.
GRANULATING BLADE:-
A High Speed Granulator Is Inserted Horizontally Through The Wall Of The Bowl To Assist Blending Of Powder And To Break The Lumps Of The Products In To Granules Of Required Sizes. These Lumps Are Formed While Wet Mixing.

DISCHARGE VALVE:-
Machine Has A Side Discharge Outlet With Pneumatically Operated. The Discharge Valve Is Exactly Matching The Profile Of The Intervene Bowl With Perfect Sealing Arrangement. Pneumatic Cylinder Housing Is Specially Designed With Swivel Type Arrangement, Which Helps For Easy Cleaning. Safety Interlocks Are Provided To Discharge Valve As Well As Top Lid With Limit Switches.
MACHINE BASE:-
Rigid Machine Base Frame Made From M.S. Square Pipe Is Designed To Accommodate The Mixing Bowl And The Control Panel. The Motor V Belt Drive And Reduction Gear Are Also Housed In The Frame. The Machine Base Is Totally Enclosed And Removable Flush Type S.S Give Access To Motor Gearbox And Belt Drive Inside And Machine Base. Removable S.S. Cover Finished Mirroring Finish On All Side Of The Machine Base Frame. Inside Of The M.S. Base Frame Duly Epoxy Painted To Avoid Any Rusting. The Bottom Of The Base Frame Duly Covered With M.S. Sheet. So That Any Oil Or Dust From Belt Should Not Fall On The Floor.
ELECTRIC CONTROL PANEL- MAIN PANEL :-
All The Main Circuit Like Switchgears, Relays, And MCBs Etc. Will Be Contained In A S.S. Panel Box And Kept In Non Flame Proof Area.

PROCESS TIMER
Hi-Tech Make Process Unit With Programmable Digital Timer, Auto Mode Indicating Lapsed/balance Time Etc.
OPERATING PANEL
An Operating Panel Mounted Near The Mixing Bowl For The Easy Operation In The Case Of NON FLP MOTOR. In FLP Only Flame Proof Operating Unit Provided Near The Bowl With Auto Manual Switch, Emergency Stop And Push Buttons For Main Motor, Chopper Motor Discharge Valve Open And Close, Ammeter For Main Motor And Chopper Motor.
PNEUMATICS SYSTEMS
The Machine Is Supplied With Duly Required Pneumatic Systems Of AIR MAX /FESTO/CAMOZZI Make. The Customer Has To Ensure, Supply Of Oil Free Compressed Air, Also Free From Any Other Possible Impurity, Which May Contaminate The Product. Air Filter And Air Water Separator Are Also Provided With The Machine. Pressure Regulator Is Provided To Regulate The Desired Air Pressure. The Systems Is Suitable To Accept An Input Air Pressure Of 7kg/cm2 To Be Terminated At " " BSP" Terminal. Air Lubricator Is Provided To Lubricate Solenoid Valves And Pneumatic Cylinders Is Incorporated In The System.
PRESSURE SWITCH
A Pressure Switch Is Incorporated In The Pneumatic Circuit To Ensure That Unless Required Minim Air Pressure Is Available In The System The Machine Cannot Be Started. And Once The Machine Starts And If Drop Below Pre-set The Value The Machine Stops Immediately. In Case The Flame Proof Machine The Pressure Switch Is Fitted In Main Panel. All M.S. Parts Will Be Cladded With SS 304Q Sheet And All SS Parts Will Be Polished To Smooth Surface.
Standard Processing Duration :
Dry Mixing Approx 3 - 5 MinsWet Mixing Approx 5 - 10 MinsWet Granulation Approx 5 - 10 MinsDischarge Approx 1-15 MinsAbove Time May Vary From Material To Material.
Rmg Improved Processing :
Uniform Distribution Of All Formulation Ingredients.Short Mixing And Granulation Time.Useful Working Capacity Of Upto 80% To 40% Of Bowl Volume.Uniform Granules By Gentle Processing.Wide Range Of Applications.Easy Scale Up & Scale Down Between Machine Sizes.Bowl Shape Design To Have No Dead Spaces.
Hi-Tech Mixer Granulator's Can Be Offered In 10Ltrs. R&D & 25Ltr. / 50Ltr. For R&D Or Pilot Plants. The Process Parameters Derived In The Lab/Pilot Scaled Up Into Production Machines. These Machines Can Also Be Offered With PLC'S.

Operation:

The Octagonal Blender Is An Efficient And Versatile Blending Machine For Mixing And Lubrication Process Of Dry Granules Homogeneously. Two Third Of The Volume Of The Cone Blender Is Filled To Ensure Proper Mixing. The Octagonal Blender Gives Best Result For Granules Due To Very Slow Speed And Octagon Shape Of Container. It Can Be Used For Pharmaceutical, Food, Chemical And Cosmetic Products Etc. In Octagonal Blender The Granules Comes From All Sides Due To The Octagonal Shape Of The Product Container, Hence Requirement Of RPM Is Less. Suitable Mainly For Crystalline & Granular Type Material. This Type Of Material Gets Sufficient Continuous Movement Due To Their Shape If Container Have Only Slow Movement And Will Results In Good Quality Of Blending / Lubrication Of Granules.

Special Features:

Octagonal Blender Contains Following Main Features

• uitable For Dry Mixing Of Products In Granule Form.
• Easy For Loading And Unloading Of Material.
• Easy For Cleaning.
• All Contact Parts Are Made Out Of SS 304 / SS 316 Or SS 316 L Quality Material, As Per Customer Requirement.
• The Octagonal Shape & Slow Speed Of Rotating Gives Sufficient Continuous Movement To The Granules Result In Good Quality.
• Simple Design Requires Minimum Maintenance.
• General Structure & Safety Guards Made Out Of Mild Steel & Colored In Standard Model And Made Out Of SS 304 & Polished To The Matt Finish In GMP Model.
• Maximum Care Has Been Taken To Ensure Safe Operation Of The Unit.
• Bigger Size Batch At Low Power Consumption.

Other Options Available:

We Offer Following Other Option For Octagonal Blender Buyers

• Contact Parts Made Out Of SS316 Instead Of SS304.
• Flame Proof Drive Motor Along With Flame Proof Starter.
• Vacuum Loading Facility For Material Charging.
• Cylindrical Container With Cone For Material Charging.
• Contact Parts Are Made Out Of SS316 / SS304 Material.
• Inside & Outside Surfaces Of Contact Parts Will Be Polished To The Mirror Finish.
• Gear Box: - Standard Make
• Starter: - D.O.L.

Operation:

The Double Cone Blender Is An Efficient And Versatile Machine For Mixing Dry Powder And Granules Homogeneously. Two Third Of The Volume Of The Cone Blender Is Filled To Ensure Proper Mixing. Double Cone Blender Can Be Used For Pharmaceutical, Food, Chemical And Cosmetic Products Etc.

Capacity:

Our Double Cone Blender Is Available In 10 Kg., 25 Kgs., 50 Kgs., 100 Kgs., 200 Kgs., 300 Kgs., 500 Kgs. Capacity

Salient Features:

• All Moving Parts Of Double Cone Blender Are Covered With SS304 Covers
• Safety Guards Made From SS304 Pipes Provided In Front Of The M/c.
• Panel Of Double Cone Blender Is Fabricated From SS304 Material With Facility Of Three Phase Indication, D.O.L. Tarter, Digital Timer & Amp Meter.
• As Per Customer Requirement Double Cone Blender Machine Will Be Provided With Left Side Drive Or With Right Side Drive.
• The Conical Shape At Both Ends Enables Uniform Mixing And Easy Discharge
• All Contact Parts Are Made Out Of SS304/316(as Per Customer Requirement) Quality Material
• Maximum Care Has Been Taken To Ensure Safe Operation Of The Unit.
• Food Grade Rubber Gasket Will Be Used On Both Ends Of Cone As Well As In Butterfly Valve.
• Inside & Outside Of The Double Cone Blender's Cone Will Be Polished To The Mirror Finished. (All Safety Guards & Covers Made Out Of SS304 In GMP Model As Required By You) In GMP Model
• The Conical Shape Of Both Ends Enables Uniform Mixing And Easy Discharge
• Suitable Size Of Butter Fly Valve At One End Of The Cone Provided For Material Discharge & Hole With Open Able Cover Provided At Other End Of The Cone For Material Charging & Cleaning.
• One Shaft With 03 Nos. Of Fixed/ Detachable Buffers With Mirror Polished Provided Inside The Cone.

Operation:

Pharmaceutical Dust Extractor Machine Is Extremely Useful In Controlling The Dust Generated During The Compression Of Tablets. These Equipments Are Used To Remove Excess Powder From Compressed Tablets. These Dust Extractor Machine Is Not Only Ensure A Dust Free End Product For Use But Also Health And Safety Of People Coming In Contact With Pharmaceutical Processing Machines. Extracting Hazardous Dust At The Point Of Origination And Conveying Them To The Correctly Designed Filtration System Is Necessary To Protect Both Personnel As Well As The Plant. These Dust Extractor Machine Successfully Capture Dust With The Air Stream And Convey It To The Dust Collector.

Salient Features:

• Dust Extractor Machine Is Provided With Stainless Steel 304/ 316 Contact Parts
• In This Dust Extractor Machine, Blower Fan Is Dynamically Balanced And The Unit Is With Castor Wheels.
• Overcome Dust Hazards As Well As Cross Contamination At Tablet Compression.
• Minimizes Mechanical Strain, Excessive Wear Of Tableting Machine-resulting In Minimum Machine Break-downs And Punch Wears.
• All Inlet Manifolds And Dust Collection Tray Are Of S.S.
• Four Inlet Manifolds Facilitate To Connect Tablet Machine And The Dedusting Units.

Application Of Dust Extractor:

• Pharmaceutical
• Medical
• Educational Facilities

OPERATION:-

Multi Mill Is Widely Used For Wet And Dry Granulation, Pulverization Etc., In Pharmaceuticals, Chemicals, Cosmetics, Ceramics, Colors, Dyestuff, Food Products Etc. It Also Finds Application In Pesticides, Fertilizers, Spices, Detergents, Insecticides, Plastics And Resins Industries.

ALIENT FEATURES:

• Direction Of Beaters Can Be Changed By Reversible Switch From Knife To Impact Forward And Vice-versa
• All Contact Parts Can Be Easily And Quickly Dismantled And Cleaned
• Machine Is Designed For Continuous Operation
• Cylindrical Screen For Higher Output
• Castors Provided For Mobility
• Flame Proof Electrical Can Be Provided At Extra Cost.
• Beaters And Scrapper Blades Of SS 304 Quality.

Latest Improvements In Design Of Our Communiting Mill Makes This Unit A Truly GMP Model And Versatile In Operation & Maintenance. Unit Consists Of S.S. 304 Quality Hopper, Feed Throat And Processing Chamber (can Be Provided In SS 316 Quality At Extra Cost) With Beaters Assembly, Heavy Duty Motor, Starter With Overload Relay, Three Speed Step Pulley, Suitable Screen, SS Cladded Base Having Tabular Legs With Castors Optional Jacket For The Feed Throat And Processing Chamber For Cooling Heating.

Owing to their vast industrial usage, we strive to make them available in different sizes and thickness. Our Perforated metal sheets are noted for their dimensional accuracy, flawless finish and cost effectiveness. Get in touch with us for acquiring them in retail or bulk. We are doing perforation in all gauges available between thickness 0.2 mm to 5 mm

Application :

• For Fabrication works
• Machinery parts
• Filtration parts
• Agricultural industries
• Food Industries
• Decoration and many other purpose

Features :

• Choice of hole sizes like
• Long holes (Capsule Shape 10mmx20mm hole),  
• Round holes (0.3mm - 75 mm),
• Oblong holes
• Rectangular shaped
• Square shaped ( 6 mm, 8 mm, 10 mm , 12 mm)
• Star shaped, dashed holes, and many other shape.

 

Available size : Thickness - 0.4 mm to 10.00 mm

Available grade : SS 304, 304L, 316, 316L

It has extensive use in different industries for various manufacturing applications. we are one of the most sought after of exporter & Supplier of sheets & coils in the market.More about stainless steel sheets & coils It is available in ASTM /ASMEA/SA240 quality standards.Features : Dimensionally stable , non corrosive and durable.Application : Pharmaceutical IndustriesAgro IndustriesFood IndustriesChemical IndustriesPetro Chemical IndustriesGas & Refineries Details Available grade: SS 304, 304L, 316, 316LThickness : 0.3mm to 4mmWidth : 1000mm, 1250mm, 1500mm, 2000mm

Feature : Embossing pattern with pearl board big & small squares

Applications

• Industrial production
• Civil construction
• Decoration
• Automobile
• Cement Industries
• Chemical Industries
• Dairy Products
• Power Plant
• Food Products
• Oil Refineries
• Textile Industries

Available size

• Thickness : 0.2-3.0, 4.0-10 mm
• Width : within 1000 mm
• Available grade : 201/202, 304, 316.

Stainless steel plate is a generic term and acid steel. Resistant stainless steel plate refers to air, water, steam and other weak medium corrosion of steel and acid-resistant steel refers to acid, alkali, salt and other chemical etching medium corrosion of steel.
Stainless steel plate manufacturing method are two hot and cold S S plate.is required to stand oxalic acid, sulfuric acid - ferric nitrate, nitric acid - hydrofluoric acid, sulfuric acid - copper sulfate, phosphoric acid, formic acid, acetic acid and other corrosive, The corrosion resistance of stainless steel mainly depends on its alloy composition (chromium, nickel, titanium, silicon, aluminum, manganese, etc.

Application:

• Pharmaceutical Industries
• Agro Industries
• Food Industries
• Chemical Industries
• Petro Chemical Industries
•  Gas & Refineries

Available in grade : S S 304, 304L  316 and 316L

Available size :

• Thickness : 5mm  to 100mm
• Width : 1250mm, 1500mm , 2000mmand 2500mm

Specifications Of Mass Mixer:Shell:

This Part Of Mass Mixer Consisting Of 'U' Trough Of Suitable Dimensions. Construction Of S.S. And Side Plates Duly M.S. Stiffened From Outside And From Inside With S.S.

Mixing Mechanism:

Paddle Type Blades Of Mass Mixer Is Welded To The Main Shaft Provide For Efficient Mixing Of Thick Heavy Material. PTFE Gland Mechanism Provided At Shaft Ends Prevents Ingress Of External Powder Into The Trough And Prevents Leakage.

Charging:

From The Top Charging Of The Mass Mixer Can Be Done Through A Hinge Able Lid, Hopper Or Nozzle Can Be Provided For Additional Spraying Of Additives

Drive:

This Part Of Mass Mixer Is Consisting Of Suitable H.P. TEFC 3 Phase Ac 415v / 50 Cycles Motor Coupled To Suitable Worm Gear, With Driving Shafts Mounted On Suitable Plummer Block.

Mounting:

Our Mass Mixer Is Mounted On Suitable ISMC Section Stand, With Protective Covers For Belts And Couplings

MOC:

All Contact Parts In S.S. Constructions. Complete Unit With S.S. Cover And All Surfaces Polished To Mirror Dull Finish. MS Parts Dull Painted To Smooth Finish.

Options Available:

The Control Panel Of Mass Mixer Is Mounted On Platform And Is Provided WithUnit In S.S. 316GMP Model With M.S. Parts Cladded With S.S.

Fluid Bed Dryer Has Adopted New Concept Of GMP Regulation With Improved Performance (drying Time Is Much Less Than The Conventional Model) Minimum Involvement Of Manual Labor Simplified Maintenance And Utilize Modular Construction Techniques To Provide Flexible Installation Options.
The Process Unit Is Two Piece Made Of SS-304/316 Stainless Steel. Through Mixing Of Dry Powders, Agglomeration And Drying Are Carried Out In One Unit Of Fluid Bed Dryer.

The Salient Feature Of Fluidized Bed Dryer Is As Follows.1) PROCESS UNIT

• The Process Unit Is Two Piece, Made Of Stainless Steel Of SS-304 GRADE.
• All Process Contact Parts Are Made Of SS-304 Grade.
• The Finish Employed Externally Will Be All Welds Ground Back And Polished Into The Surrounding Materials.
• All Of The External Surfaces Of The Dryer And All Non Contact/sight Parts Will Prepared With A Uniform Fine Texture Matt Finish.
• All Of The Product Contact Surface (SS-304) Are Mirror Finished.
• Particular Attention Has Been Paid To Reduce Any Source Of Material Entrapment By Mirror Polishing Flush All Welds To Create Crevice Free Profiles Both Internally And Externally.
• The Expansion Chamber Containing The Filter Finger Bags & Dished End Are Made Of Single Piece Construction From SS-304/316 Quality Steel. Below That Is The Retarding Chamber Made Out Of S.S. 304 Retarding Chamber Is Locked With The Explosion Chamber By Means Of Clamps. The Length Of The Retarding Chamber Is Such Designed , Thereby Providing Extra Large Heat Exchange Are Which Exposed Each And Every Particle Or The Charged Batch In The Fluidized Air Resulting In Instant Drying.
• Specially Designed Base Is Provided For Air Vortex Effect And To Give Added Strength.
• A Central Drain Is Provided In The Base To Release Wash Water.

2) BOWL/ PRO DUCT CONTAINER

• Product Bowl Is A Conical Shaped Manufactured Form SS-304 Grade Stainless Steel Having Stainless Steel Mesh Support Along With Fine Finish Air Mesh.
• The Product Container Trolley Is Of Tubular Construction Made Form SS-304 Pipe Mounted On Polypropylene Castor Wheel (2nos Fixed & 2nos. Swivel For Maneuverability ) Which Imparts Rigidity To Carry The Product Container With The Charged Load.
• The Batch Loading Capacity Is Always Higher In Case Of BOMBAY Fluid Bed Dryer, Because Of Better Fluidisation By Varying The Frequent Shaking Of The Finger Bags. Shaking Period Vary Depending On The Nature Of Products.

3) RUBBER GASKET:-

A Solid D Shaped Food Type Silicon Rubber Gasket Is Provided In The Groove Of The Flanged Joint (between The Product Container And The Retarding Chamber) To Prevent Any Leakage Of Air With Fines During Operation.

4) UNIFORM LIFTING OF CONTAINER

Product Container Is Lifted By Specially Designed Arrangement With The Help Of One Centrically Fitted Pneumatic Cylinder Which Ensures Uniform Lifting Throughout The Periphery Of The Container Which Ultimately Gives Uniform Upward Pressure To The Solid D Shaped Rubber Gasket, Thereby Preventing Any Leakage During Operation.

5) AUTO SHAKING DEVICE

Pneumatic Cylinder Is Used For Auto Shaking Device Of The Finger Bags Is Mounted On The Body And Is Fitted With A Wire Rope Made Out Of S.S. 304 Guided By Pulleys Thus Rendering The Shaking Extermely Efficient. It Also Brings Down The Finger Bags To Such A Level That These Can Be Inspected Very Easily Form The Bottom Of The Retarding Chamber. If The Shaking Is Not Efficent , The Particles Will Be Retained In The Finger Bags And There Will Be No Proper Fluidisation Resulting In Formation Of Lumps In The Products Container.

6) AIR HANDLING UNIT :-

Blower And Filter With Heating Arrangement Are Housed In The Rear Chamber . They Can Also Be Housed The Services Zone To Avoid Sound Pollution As Well As To Avoid Interference Of The Maintenance People In The Production Zone.

:: BLOWER

Centrifugal Type Blower Fan With Dynamically Balanced Impeller And Backward Curved Blades.All Stainless Steel Construction.Direct Coupled Nonflameproof Electric Drive. Anti vibration Mounting And Independent Sub-support Frame.

:: Air Filter:-

Free Standing Unit Constructed From Aluminum Anodized Frame Work (SS-304) With Doubled Skinned Panels. All Wall Panels Are Cross Based For Added Strength. Quick Release Panels Provided For Inspection And Maintenance Access.The Air Intake Section Has A Full Face External Flange For Attachment Of Angle Intact, Or And Extended Inlet Air Duct.Inlet System Comprssiong Of 20 Micron Washable Filters. Followed By 5 Micron Prefilter, Then Pass Through , Heating Coil Section Containing A Full Air Duct Steam Operated Heater Battery, Constructed With Stainless Steel Tubes And Headers And A Steel Casing (SS-304). The Moving Process Air Passes Through The Steam Heater To Achieve The Desired Temperature. To Match The Inlet To The Processing Unit.PT 100 Temperature Sensing Probe Will Be Fitted Into The Air Transtion Duct And Will Be Connected Upto The Control Panel.

7) EXPLOSION VENT

As Per International Practices The Equipment Is Provided With A Rapture Disc As Measures Of Explosion Vent, Tested At 2 Bar Pressure, Mounted On The Side Of The Dryer.

8) EARTHING DEVICE

A Std Designed Earthing Device Spring Type Is Provided With The Dryer However Intrincically Safe Earthing Device With Low Voltage Relay Is Also Available.

9) ELECTRO PNEUMATIC CONTROL PANEL

A Free Stading Steel Control Panel Having The Following Controls.

• Inlet Air Temperature Controller.
• Exhaust Air Temperature Indicator
• Product Bowl Lifting & Lowering Valve.
• Process Air Damper Regulation
• Blower Motor, Start & Stop.
• Compressed Air Pressure Quages.
• Filter Bag Shaking Timer
• solenoid Valves Etc.

10) PROGRAMME LOGIC CONTROL SYSTEM :-

Semi-automated And Fully Automated PLC And PLC/PC Control System Are Available For Selection At An Appropiate Level Of Additonal Cost. (OPTION)

DESCRIPTION: -
Machine Will Be Complete With Mixing Bowl, Mixing Blades, Granulator, Pneumatic Discharge, Motor, Gear Box, Operating Panel And The Control Panel.
MIXING BOWL:-
The Mixing Bowl Is Cylindrical With A Large Diameter And Flat Base. The Top Portion Of The Bowl Is Conical In Shape To Assist Circulation Of Cohesive Powders. The Bowl Is Fabricated From S.S. 316 Quality Stainless Steel With All Internal And External Surfaces Polished To Mirror Finish.
TOP LID:-
Pneumatically Open Able (except RMG 50 & 100LTRS) Type Lid Consists Of Charging Hole, Air Filter And Special Type Silicon Gasket.
MIXING BLADE:-
Mixing Blade Consisting Of Two Nos. Full And Two Nos. Half Blades Specially Designed For Intense Mixing. The Angles Of The Blades Are Such That Half Blades Lift The Material And Full Blade Pushes The Material. Continuous Action Of This With The Different Ingredient Immensely Mixes Thoroughly With Homogeneously. Mixing Blade Assembly Is Mounted On Main Shaft With Separate Bearing Housing Which Fully Eliminate Any Chance Of Cross Contamination Of Product With Any Lubricants. The Upper Portion Of The Housing Contains Specially Designed Teflon Seal Along With Air Purging Facility. Lower Stage Housing Contains Bearing Along With Oil Seals That Make It Completely Leak Proof.
BEARING HOUSING:-
The Bearing Housing Of The Main Shaft Connected To Gearbox By Means Of Heavy-duty Chain Coupling. Chopper Blade Assembly Consists Of A Separate Baring Housing Coupled To Motor By Means Of Flexible Coupling, With Teflon Impregnated Gland Packing And Air Seals.
GRANULATING BLADE:-
A High Speed Granulator Is Inserted Horizontally Through The Wall Of The Bowl To Assist Blending Of Powder And To Break The Lumps Of The Products In To Granules Of Required Sizes. These Lumps Are Formed While Wet Mixing.

DISCHARGE VALVE:-
Machine Has A Side Discharge Outlet With Pneumatically Operated. The Discharge Valve Is Exactly Matching The Profile Of The Intervene Bowl With Perfect Sealing Arrangement. Pneumatic Cylinder Housing Is Specially Designed With Swivel Type Arrangement, Which Helps For Easy Cleaning. Safety Interlocks Are Provided To Discharge Valve As Well As Top Lid With Limit Switches.
MACHINE BASE:-
Rigid Machine Base Frame Made From M.S. Square Pipe Is Designed To Accommodate The Mixing Bowl And The Control Panel. The Motor V Belt Drive And Reduction Gear Are Also Housed In The Frame. The Machine Base Is Totally Enclosed And Removable Flush Type S.S Give Access To Motor Gearbox And Belt Drive Inside And Machine Base. Removable S.S. Cover Finished Mirroring Finish On All Side Of The Machine Base Frame. Inside Of The M.S. Base Frame Duly Epoxy Painted To Avoid Any Rusting. The Bottom Of The Base Frame Duly Covered With M.S. Sheet. So That Any Oil Or Dust From Belt Should Not Fall On The Floor.
ELECTRIC CONTROL PANEL- MAIN PANEL :-
All The Main Circuit Like Switchgears, Relays, And MCBs Etc. Will Be Contained In A S.S. Panel Box And Kept In Non Flame Proof Area.

PROCESS TIMER
Hi-Tech Make Process Unit With Programmable Digital Timer, Auto Mode Indicating Lapsed/balance Time Etc.
OPERATING PANEL
An Operating Panel Mounted Near The Mixing Bowl For The Easy Operation In The Case Of NON FLP MOTOR. In FLP Only Flame Proof Operating Unit Provided Near The Bowl With Auto Manual Switch, Emergency Stop And Push Buttons For Main Motor, Chopper Motor Discharge Valve Open And Close, Ammeter For Main Motor And Chopper Motor.
PNEUMATICS SYSTEMS
The Machine Is Supplied With Duly Required Pneumatic Systems Of AIR MAX /FESTO/CAMOZZI Make. The Customer Has To Ensure, Supply Of Oil Free Compressed Air, Also Free From Any Other Possible Impurity, Which May Contaminate The Product. Air Filter And Air Water Separator Are Also Provided With The Machine. Pressure Regulator Is Provided To Regulate The Desired Air Pressure. The Systems Is Suitable To Accept An Input Air Pressure Of 7kg/cm2 To Be Terminated At " " BSP" Terminal. Air Lubricator Is Provided To Lubricate Solenoid Valves And Pneumatic Cylinders Is Incorporated In The System.
PRESSURE SWITCH
A Pressure Switch Is Incorporated In The Pneumatic Circuit To Ensure That Unless Required Minim Air Pressure Is Available In The System The Machine Cannot Be Started. And Once The Machine Starts And If Drop Below Pre-set The Value The Machine Stops Immediately. In Case The Flame Proof Machine The Pressure Switch Is Fitted In Main Panel. All M.S. Parts Will Be Cladded With SS 304Q Sheet And All SS Parts Will Be Polished To Smooth Surface.
Standard Processing Duration :
Dry Mixing Approx 3 - 5 MinsWet Mixing Approx 5 - 10 MinsWet Granulation Approx 5 - 10 MinsDischarge Approx 1-15 MinsAbove Time May Vary From Material To Material.
Rmg Improved Processing :
Uniform Distribution Of All Formulation Ingredients.Short Mixing And Granulation Time.Useful Working Capacity Of Upto 80% To 40% Of Bowl Volume.Uniform Granules By Gentle Processing.Wide Range Of Applications.Easy Scale Up & Scale Down Between Machine Sizes.Bowl Shape Design To Have No Dead Spaces.
Hi-Tech Mixer Granulator's Can Be Offered In 10Ltrs. R&D & 25Ltr. / 50Ltr. For R&D Or Pilot Plants. The Process Parameters Derived In The Lab/Pilot Scaled Up Into Production Machines. These Machines Can Also Be Offered With PLC'S.

Operation:

The Octagonal Blender Is An Efficient And Versatile Blending Machine For Mixing And Lubrication Process Of Dry Granules Homogeneously. Two Third Of The Volume Of The Cone Blender Is Filled To Ensure Proper Mixing. The Octagonal Blender Gives Best Result For Granules Due To Very Slow Speed And Octagon Shape Of Container. It Can Be Used For Pharmaceutical, Food, Chemical And Cosmetic Products Etc. In Octagonal Blender The Granules Comes From All Sides Due To The Octagonal Shape Of The Product Container, Hence Requirement Of RPM Is Less. Suitable Mainly For Crystalline & Granular Type Material. This Type Of Material Gets Sufficient Continuous Movement Due To Their Shape If Container Have Only Slow Movement And Will Results In Good Quality Of Blending / Lubrication Of Granules.

Special Features:

Octagonal Blender Contains Following Main Features

• uitable For Dry Mixing Of Products In Granule Form.
• Easy For Loading And Unloading Of Material.
• Easy For Cleaning.
• All Contact Parts Are Made Out Of SS 304 / SS 316 Or SS 316 L Quality Material, As Per Customer Requirement.
• The Octagonal Shape & Slow Speed Of Rotating Gives Sufficient Continuous Movement To The Granules Result In Good Quality.
• Simple Design Requires Minimum Maintenance.
• General Structure & Safety Guards Made Out Of Mild Steel & Colored In Standard Model And Made Out Of SS 304 & Polished To The Matt Finish In GMP Model.
• Maximum Care Has Been Taken To Ensure Safe Operation Of The Unit.
• Bigger Size Batch At Low Power Consumption.

Other Options Available:

We Offer Following Other Option For Octagonal Blender Buyers

• Contact Parts Made Out Of SS316 Instead Of SS304.
• Flame Proof Drive Motor Along With Flame Proof Starter.
• Vacuum Loading Facility For Material Charging.
• Cylindrical Container With Cone For Material Charging.
• Contact Parts Are Made Out Of SS316 / SS304 Material.
• Inside & Outside Surfaces Of Contact Parts Will Be Polished To The Mirror Finish.
• Gear Box: - Standard Make
• Starter: - D.O.L.

Operation:

The Double Cone Blender Is An Efficient And Versatile Machine For Mixing Dry Powder And Granules Homogeneously. Two Third Of The Volume Of The Cone Blender Is Filled To Ensure Proper Mixing. Double Cone Blender Can Be Used For Pharmaceutical, Food, Chemical And Cosmetic Products Etc.

Capacity:

Our Double Cone Blender Is Available In 10 Kg., 25 Kgs., 50 Kgs., 100 Kgs., 200 Kgs., 300 Kgs., 500 Kgs. Capacity

Salient Features:

• All Moving Parts Of Double Cone Blender Are Covered With SS304 Covers
• Safety Guards Made From SS304 Pipes Provided In Front Of The M/c.
• Panel Of Double Cone Blender Is Fabricated From SS304 Material With Facility Of Three Phase Indication, D.O.L. Tarter, Digital Timer & Amp Meter.
• As Per Customer Requirement Double Cone Blender Machine Will Be Provided With Left Side Drive Or With Right Side Drive.
• The Conical Shape At Both Ends Enables Uniform Mixing And Easy Discharge
• All Contact Parts Are Made Out Of SS304/316(as Per Customer Requirement) Quality Material
• Maximum Care Has Been Taken To Ensure Safe Operation Of The Unit.
• Food Grade Rubber Gasket Will Be Used On Both Ends Of Cone As Well As In Butterfly Valve.
• Inside & Outside Of The Double Cone Blender's Cone Will Be Polished To The Mirror Finished. (All Safety Guards & Covers Made Out Of SS304 In GMP Model As Required By You) In GMP Model
• The Conical Shape Of Both Ends Enables Uniform Mixing And Easy Discharge
• Suitable Size Of Butter Fly Valve At One End Of The Cone Provided For Material Discharge & Hole With Open Able Cover Provided At Other End Of The Cone For Material Charging & Cleaning.
• One Shaft With 03 Nos. Of Fixed/ Detachable Buffers With Mirror Polished Provided Inside The Cone.

Operation:

Pharmaceutical Dust Extractor Machine Is Extremely Useful In Controlling The Dust Generated During The Compression Of Tablets. These Equipments Are Used To Remove Excess Powder From Compressed Tablets. These Dust Extractor Machine Is Not Only Ensure A Dust Free End Product For Use But Also Health And Safety Of People Coming In Contact With Pharmaceutical Processing Machines. Extracting Hazardous Dust At The Point Of Origination And Conveying Them To The Correctly Designed Filtration System Is Necessary To Protect Both Personnel As Well As The Plant. These Dust Extractor Machine Successfully Capture Dust With The Air Stream And Convey It To The Dust Collector.

Salient Features:

• Dust Extractor Machine Is Provided With Stainless Steel 304/ 316 Contact Parts
• In This Dust Extractor Machine, Blower Fan Is Dynamically Balanced And The Unit Is With Castor Wheels.
• Overcome Dust Hazards As Well As Cross Contamination At Tablet Compression.
• Minimizes Mechanical Strain, Excessive Wear Of Tableting Machine-resulting In Minimum Machine Break-downs And Punch Wears.
• All Inlet Manifolds And Dust Collection Tray Are Of S.S.
• Four Inlet Manifolds Facilitate To Connect Tablet Machine And The Dedusting Units.

Application Of Dust Extractor:

• Pharmaceutical
• Medical
• Educational Facilities

OPERATION:-

Multi Mill Is Widely Used For Wet And Dry Granulation, Pulverization Etc., In Pharmaceuticals, Chemicals, Cosmetics, Ceramics, Colors, Dyestuff, Food Products Etc. It Also Finds Application In Pesticides, Fertilizers, Spices, Detergents, Insecticides, Plastics And Resins Industries.

ALIENT FEATURES:

• Direction Of Beaters Can Be Changed By Reversible Switch From Knife To Impact Forward And Vice-versa
• All Contact Parts Can Be Easily And Quickly Dismantled And Cleaned
• Machine Is Designed For Continuous Operation
• Cylindrical Screen For Higher Output
• Castors Provided For Mobility
• Flame Proof Electrical Can Be Provided At Extra Cost.
• Beaters And Scrapper Blades Of SS 304 Quality.

Latest Improvements In Design Of Our Communiting Mill Makes This Unit A Truly GMP Model And Versatile In Operation & Maintenance. Unit Consists Of S.S. 304 Quality Hopper, Feed Throat And Processing Chamber (can Be Provided In SS 316 Quality At Extra Cost) With Beaters Assembly, Heavy Duty Motor, Starter With Overload Relay, Three Speed Step Pulley, Suitable Screen, SS Cladded Base Having Tabular Legs With Castors Optional Jacket For The Feed Throat And Processing Chamber For Cooling Heating.