Our Products
Rust-XVCI Emitter 4200emitters are unique devices designed to provide corrosion protection for metal components and parts enclosed in non-ventilated control boxes, cabinets or tool boxes up to 5 cubic feet in volume. TheVCI(Volatile Corrosion Inhibitor) emits vapors that absorb as molecular layers on metal surfaces to protect critical, complex and expensive electronic equipment and other metal components during operation, shipping or storage.VCI Emitter 4200is a small, emitter with a breathable synthetic pouch membrane through which the corrosion inhibitor is released. It provides long-term protection against corrosion even in the presence of adverse conditions including salt, moisture, airborne contaminants, H2S, SO2, NH3 and others. |
APPLICATION METHOD VCI Emitter 4200is extremely simple and convenient to install. The device should be installed at the earliest possible time. Simply select a space within any enclosure where corrosion protection would be useful. Verify the surface to which the device will be affixed is clean and free of debris.VCI Emitter 4200emitters can be installed in any position direct contact with metal parts should be avoided. For volumes greater than 5 cubic feet, use more than one device. If the enclosure is not totally airtight, or if the access doors are opened frequently, replace theVCI Emitter 4200device more often than every year. TYPICAL APPLICATIONSVCI Emitter 4200can be effectively used for Automotive Components. Operations, packaging and storage electrical equipment Marine navigation and communication electronic equipment Aerospace electrical controls Electric motors Switching equipment Fuse boxes and power boxes Medical equipment Electrical wire ways and terminal boxes Scientific and measuring instruments Telecommunications equipment Remote electronics devices Hand-held, battery-operated devices Tool-boxes, parts-storage and other containers holding metals FEATURESEconomical to use. Provides continuous protection for up to 24 months. Effective in polluted and humid environments. Does not interfere with electrical, optical or mechanical surface properties. Multimetal protection. SAFETY INFORMATIONRUST-X products donot contain Lead (Pb), Mercury (Hg), Cadmium (Cd), Hexavalent Chromium (Cr6), Polybrominated biphenyls (PBB), or Polybrominated di-phenylether complying with the re-stricted substances. RUST-X Rust Preventive products are also REACH Compliant for exports to the European Union. |
Rustingis the biggest disease for the steel or automotive component industry.Hi-Tech Internationalsproprietory rust converters, help in the recovery of metal by converting the rust back to steel. Rusted components can be retained back by the process ofrust removers, thenneutralizationand finally applyingrust preventive oils.
Neutrasafe rust removeris a Neutral pH &Safe rust removerwhich selectively attacks only the rust particles on the metal surface and removes them into the solution.
The process is very simple and involves only dipping the part completely into theNeutrasafesolution. The part can also be cleaned by taking a soft sponge or Scotch Brite pad and soaking in theNeutrasafe Rust Remover Solutionand then wiping it over the rusty part.
The time for rust removal may vary from 10 seconds upto a few minutes depending upon the amount of rust on the part and process.In case the rust is superficial, there will not be any marks on the part after the removal ofrust. However, in case there is severe pitting on the part developed, the surface may lose shine in the area that had developed severe corrosion.
On the pH scale theNeutrasafeis more alkaline that the orange juice and CocaCola and the pH is similar to that of human skin.
UST REMOVERS RUST CONVERTERS AND REMOVERS | |||
Rusted components can be retained back by the process of rust removers, then neutralization and finally applying rust preventive oils | |||
NEUTRASAFE | Neutral pH rust remover | Cleaning time 20-40 minutes | For Ferrous and Non Ferrous |
RR 100 | Transparent acidic solution | Cleaning time 1-5 minutes | For Ferrous and Non Ferrous |
RR 500 |
Transparent solution Slight acidic |
Curing time 3-7 minutes dipping time or spray application |
Rustingis the biggest disease for the steel or automotive component industry.Hi-Tech Internationalsproprietory rust converters, help in the recovery of metal by converting the rust back to steel. Rusted components can be retained back by the process ofrust removers, thenneutralizationand finally applyingrust preventive oils.
Neutrasafe rust removeris a Neutral pH &Safe rust removerwhich selectively attacks only the rust particles on the metal surface and removes them into the solution.
The process is very simple and involves only dipping the part completely into theNeutrasafesolution. The part can also be cleaned by taking a soft sponge or Scotch Brite pad and soaking in theNeutrasafe Rust Remover Solutionand then wiping it over the rusty part.
The time for rust removal may vary from 10 seconds upto a few minutes depending upon the amount of rust on the part and process.In case the rust is superficial, there will not be any marks on the part after the removal ofrust. However, in case there is severe pitting on the part developed, the surface may lose shine in the area that had developed severe corrosion.
On the pH scale theNeutrasafeis more alkaline that the orange juice and CocaCola and the pH is similar to that of human skin.
RUST REMOVERS RUST CONVERTERS AND REMOVERS | |||
Rusted components can be retained back by the process of rust removers then neutralization and finally applying rust preventive oils | |||
NEUTRASAFE | Neutral pH rust remover | Cleaning time 20-40 minutes | For Ferrous and Non Ferrous |
RR 100 | Transparent acidic solution | Cleaning time 1-5 minutes | For Ferrous and Non Ferrous |
RR 500 |
Transparent solution Slight acidic |
Curing time 3-7 minutes dipping time or spray application |
For Ferrous parts only |
RustX Flange Savexis fabric and fiber free, heat sealable or tape sealable film useful for saving Flange fromcorrosion. It limits passage through itself of solids, liquids, semisolids, gases or forms of energy such asultraviolet light, said structure compromising a first ply of a relatively tough, biaxially oriented film of organicpolymer adhered to second ploy of metallic foil/coating and a third ply of a tough polymer such aspolyethylene. |
Application Method Wrap the flange savex film and tape seal the edges. After that tie the know with strap and tape heal withspecial adhesive HDPE VCI Tape. Suitable for:The product is used for packing of machines, auto parts, flanges, steel products etc. Specifications:Thickness of Material = 250 gsm. 200 gsm and 150 gsm Layer 1 Flange Film 12 microns Layer 2 CO Extruded 3 layer LDPE Film as required Layer 3 VCI Coating 15 gsm Property of product at 150 gsm is stated below. Safety InformationRUST-X products do not contain Lead (Pb), Mercury (Hg), Cadmium (Cd), Hexavalent Chromium (Cr6), Polybrominated biphenyls (PBB), or Polybrominated di-phenylether complying with the re-stricted substanceslisted in Article 4(1) of the RoHS Directive RUST-X products are also REACH Compliant for exports to the European Union. |
Mechanical Properties | Test Method | Value | |
Tensible Strength(Min) | MD | D-882 | 227 kg/cm2 |
TD | D-882 | 210 kg/cm2 | |
Elongation(Min) | MD | D-882 | 480% |
TD | D-882 | 500% | |
Dart Impact Strength 66cm Ht. 38 mm Dia at 50% failure |
ASTM-1709 | 900GF |
Thermal Properties | |||
Heat seal Initiation Temperature | Internal | 130o | |
Heat Seal Strength | Internal | 2300-2700 gm/15mm |
Barrier Properties | |||
WVTR(38oC & 90% RH) | MAX | F-1249 | <15 gm/m2/24h |
OTR(23oC & 0% RH) | MIN | D-3985 | <30 cc/m2/24h |
Exports of steel coils is a very critical task which requires specialised Rust Preventive Packaging schemes insynergism with highly effective rust preventive oils.RUSTX-EXExportGradeoils have higher, faster and longerduration of effective chemicals that protect the metallic components from saline atmospheres during sea transportation as well as long term storage.
RUSTX series oils contain VCI chemicals, which work in contact phase as well as in the vapour phase and protect components by its dual action.
RUSTX 461 A is a viscous grade of rust preventive oil having excellent thixotropic properties and holds well on surfaces that may be super finished or vertically placed.
Application MethodSuitable for:
Coil Rolled Coils, Galvanized coils, Machined Steel Components, Castings, Forgings, CR sheets, Bearings, Gears, Transmission Components, Axles, Process Equipment, Flanges, Valvesetc.
Features
Properties | Test Method | Value |
Colour | Visual | Amber Clear |
Viscosity @ cSt @ 40°C | ASTM D 445 | 120 cSt |
Specific Gravity | ASTM D 1298 | 0.89-‐0.90 |
Flash Point (before application) | ASTM D 92 | 340 oF |
VOC | Pounds per Gallon | 0.1 |
Coverage (sq m/ Lt) | 25-‐50 | |
Film thickness | IS 2074 |
8-12 microns by direct dipping (controllable if passed through rollers or mist spraying) |
Pour Point | ASTM D 97 | Below 0oF |
Saponification Value (mg KOH/gm) | ASTM D 94 | 5.0-‐7.0 |
Washability | Yes | |
Removability | Yes | |
Paintability |
Yes if diluted No if concentrate |
Corrosion Prevention Properties
Properties | Test Method | Value |
Salt Spray Protection | ASTM B 117 | 300 hours + |
Cyclic Chamber Test | SAEJ2334 | 40 cycles |
Humidity Chamber | ASTM D 1748 | 1080 hours + |
Indoor Protection Life (open) | 2 months | |
Indoor protection life (packed) | 2 years | |
Packaged Protection Life (In VCI Packaging) |
Upto 5 Years |
RUST-Xspecializes in corrosion prevention products.
VIBROXis a special grade additive used for the vibratory machines and provides excellentwashing, degreaseing, deburring and cleaning properties to provide shiny parts along withsuperior corrosion protection properties during in-process short term storage.
The cleaning agents used are bio-degradable & the corrosion preventive agents ensurecorrosion free storage.
The chemicals present in Aquaflush lower the surface tension and prevent re adherence ofparticles to the components.
The biocidal properties prevent development of bacterial or fungal smells in the operationalfacility.
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Safety Information & Declaration RUST-X Rust Preventive Oils donot contain Lead (Pb), Mercury (Hg), Cadmium (Cd), Hexavalent Chromium (Cr6), Polybrominated biphenyls (PBB), or Polybrominated diphenylethercomplying with the re-stricted substances listed in Article 4(1)of the RoHSDirective. RUST-X Rust Preventive Oils are also REACH Compliant for exports to the European Union. This Data sheet and information it contains is considered to be accurate at the date ofprinting. No representation or warranty, expressed or implied is made as to the accuracy orcompleteness of the data and information contained in this publication. It is the Usersobligation to evaluate and use products safely and within the scope advised in the datasheet and to comply with all applicable laws and regulations |
Another alternate is with metal barrier protection that has analuminium coated polyesterwithVCI LDPEcombination can be used in applications where high level of protection is required whereVCIcan protect parts in highly demanding areas.
Aluminium BarrierandMetal Barrier Metbar Filmshave WaterVapor Transmission Rates of 0.1% compared to normalLDPE
It gives Protection against moisture, oxygen transmission , corrosion, physical damage, odor transfer, UV radiation, chemicals and has Good Asthetics and High puncture resistance. Corrosion is kept at a bay by maintaining humidity level below 40RH.
It gives over all cost reduction by way of reduced desiccant/preservatives, packing case cost and rejections due to corrosion and spoilage of packed products.
RUST-X VCINeutracoat Xtremeis a latex based primer, which can be applied with a brush or spray on the parts to be protected. The compound first converts the corrosion and then leaves a latex based layer on the surface which has a high salt spray life. The total action time is approx. 1-3 hours depending on the environmental conditions in which it is applied. It is highly active against corrosion conversion for the most damaged products that are hard to shot blast, sand blast or phosphate and works in extreme environmental conditions and provides long-term corrosion protection to the parts on which it is applied. The liquid is transparent or can be of any chosen colour upon application.
The VCINeutracoat Xtremeremains liquid even after years of application. This therefore does not cause any dimensional changes on the part. The VCINeutracoat Xtremeis compatible with Engine, Hydraulic and Transmission fluids and does not cause any detrimental effect on the same. VCINeutracoat Extremeconverts the metal surface layer in a chelating layer that converts the surface into hydrophobic passive layer. This is later than converted into a solid film due to the presence of water based latex polymers that works like a primer and prevents further corrosion. If very high salt spray life is required, then the layer can be plated or applied with thicker paints either water or solvent based.
Clean the area to be protected using a cloth or RUST-X 40 spray Apply the RUST-XNeutracoat Xtremewith a brush on the area to be protected Ensure that all the area gets covered evenly with the compound Check the reaction with the metal used before commercial application
Application and HandlingThis can be used to protect structures, chemical plants and equipments that are intended for outdoor storage or are located in open areas and need protection. These can also be used to protection unpacked refinery equipment oil pipleline equipment and valves, off shore refinery parts which are not painted or coated and require protection or during the storage while commissioning, for lay-up during shut downs and also on heat exchangers, wind mills and automotives. Due to a higher drop point the VCINeutracoat Xtremeit can be used on the chemical plant and equipment, which is in operation at elevated temperatures.
This can also be used to protect Defense Equipment and installations where extreme climatic conditions may have detrimental effect on the properties of the equipment e.g. on cannons, guns, artillery, launch vehicles etc. It can be applied on the machined surfaces of automotive equipment such as Transmissions, Gear Boxes, Engine Blocks, Flywheels, Hydraulic Pistons or other machined and unpainted surfaces to keep them from corrosion during storage and transportation.
Safety InformationRUST-X oils donot contain Lead (Pb), Mercury (Hg), Cadmium (Cd), Hexavalent Chromium (Cr6), Polybrominated biphenyls (PBB), or Polybrominated di-phenylether complying with the re-stricted substances listed in Article 4(1) of the RoHS Directive. RUST-X Rust Preventive Oils are also REACH Compliant for exports to the European Union.
VCI Emittersare used to protect electronic and metal components from the warth ofcorrosion. Emitterscan be placed in the vicinity of the electronic and metal components which are in an enclosed environment. TheVCImolecules evaporate from teh breathable membrane and provide long term corrosion protection from humidity and corrosive gases such as H2S, Nh3 and So2 etc. Dosage:Emitter 5 for 5 cu ft and Emitter 11 for 11 cu ft |
Neutracoat Rust Converteris a powerful oxidation converter designed for use on various steels, iron, cast iron and copper, metals & aluminum.Neutracoat Rust Converteris a aqueous solution designed to convert rust and oxidation safely and economically. The biggest advantage is that the components do not get rusty again after removing from solution which is case in AcidicRust removersand forms black inactive layer on the metal surface which can then be painted for longer life .
Neutracoat Rust Convertereasily works in the nooks and crannies and all the other wetted areas eliminating the need for mechanical removal.Neutra-CoatRust Converter will save your money and time by eliminating the need for time consuming sanding and grinding operations, not to mention the coast of labor associated with these operations.
Neutracoat Rust convertercan be used again and again without any issues as it works on self replenishment system.
APPLICATIONTake the rusted part and dip it in the solution for a few minutes or apply with paint brush. Flash rusted parts may take up to 3 minutes - 30 minutes and very highly rusted components may take up to few hours.
The product does not get tarnished as in acid solutions and can be left within solutions for upto days.
Dipping is by far the best method as the solution only acts on rust and there is no interaction with metal surface. The rust is selectively binded onto the rust converter molecules and removed into the solution.
PRODUCT CODE-VCI 708 |
VCI Foamis used to wrap parts which may be susceptible to scratches, dents along with corrosion.
VCI Foamprovides cushioning effect with impact resistance.
PRODUCT CODE-VCI 709 |
VCI Printed filmshave seen a growing demand in the auto industry especially for use in aftermarket spares. A great way to protect parts and brand your product.
Holographic filmscan also be embedded in the pouch to protect from counterfiet products.
VCI Foamis used to wrap parts which may be susceptible to scratches, dents along with corrosion.
VCI Foamprovides cushioning effect with impact resistance.
PRODUCT CODE-VCI 704G, 704H & 704FL |
It is important to seal the packaging to attain an inert atmosphere with thePallet boxand restrict the influx of moist air.3D Pallet Linersare used to form an air-tight atmosphere and prevent corrosion due to saline sea humidity entering the pallets.
These are available as per the size of the carton in a Gusseted (704 G), 5 sided extended height (704 XH) or 6 sided bag with a flap(704 FL)
VCI 42000Emitterare unique devices designed to providecorrosion protectionfor metal components and parts enclosed inNon-Ventilated carton boxes, cabinetorpalletsandcontainers. These work by emission ofVCI chemicals.
They are available as breathable pouches that do not leave any powder dust or secrete water on the parts in contact.
Dosage- 5gms per 10 cu ft, Available in- 5/10/20/50 gms
TheVCI Tuff tubesis applicable to ferrous metal, alloys steel, cast iron, copper, brass, bronze, plated metal zinc and its alloys, chrome and its alloys, cadmium and its alloys, tin and other metal materials and their products. The film has high strength and provides extremely good corrosion protection in the hollow of tubes. |
RUST-X 40 spray is a dual action product comprising:
A thin film typerust preventive oil, which provides
lubrication during use but dries to an invisible film after 5-10
minutes of application.
This film is capable of providing short to long-term corrosion
prevention depending upon the usage, packaging and the
environment.
RUST-X Rust Preventive Oilshave longercorrosion preventionability owing to its registered and patentedVCItechnology.Rust-X oilsprevent corrosion of the metallic components in the most damaging environment byproviding sea worthycorrosion preventionfrom saline atmosphere as well as during long term storage of parts.
RUST-X 40 spraycontains a thin film type rust preventive oil, which provides lubrication during use but driesto an invisible film after 5-10 minutes of application. This film is capable of providing short to long-termcorrosion prevention depending upon the usage, packaging and the environment.
RUST-X 40works well for steel, aluminum, iron, brass, copper, zinc, nickel, chromium and other multi-metalsystems. The penetrating property of the oil provides ability to loosens rust, stuck bolts, hinges and othermechanical pasts. This also reaches and lubricates crevices, voids and difficult to reach areas.
RUST-X 40has a dewatering and water displacement property and removes moisture and water from metalsurfaces, car delcos, spark plugs, cables and battery terminals.
The product can be applied by spraying onto the areas, which have to be cleaned or lubricatedProperty ValueColourTransparent on applicationOdourMild Jasmine OdourDewateringPassDegreasingPassFlash Point After Drying220 CRust Preventive Layer1 MicronProtection Period2-3 years in packed condition for a steel component
Export Grade | Domestic Grade | Film Thickness | DW | DG | Application | |
135 A-Ex | 135 A | 1 micron | Y | Y | Dry to touch oil for castings, machined components,engine parts. Engine oil, compatible oil and does not need washing before fitment. Less fuming during induction heating & welding. | |
135 C-Ex | 135 C | 3 micron | Y | Y | Thin film rust preventive for application on all kinds of parts. Provides slight lubrication. Ideal for castings,forgings,machined components,wires. | |
135 E-Ex | 135 E | 5 micron | Y | Y | Slight lubricating film rust preventive. Most versatile grade for all applications.Works well for castings,forgings,machined components,sheet metal parts,con rods,axles,flanges,gear boxes,transmissions etc. | |
135 HD5-Ex | 135 HD5 | 15 micron | Y | Y | For parts that have to be stored in open environment or for longer periods as well as for components where thick viscous film is acceptable on the parts. Used for process equipment,oil rig equipment,large castings. | |
135 C-Ex(AFR) | 135 C(AFR) | 3 micron | Y | Y | Acid Fume resistant grade for tubes & CR sheets/bodies. Thin film,non-sticky,transparent. Excellent corrosion prevention in corrosive environment. | |
135 E-Ex(AFR) | 135 E(AFR) | 5 micron | Y | Y | Acid Fume Resistant grade for steel Tubes,CR sheets and components that have to be exposed to corrosive environments during storage or manufacturing. Thin film,non sticky,transparent. | |
120 A-Ex | 120 A | 3 micron | N | N | Solvent Free rust preventive oil. Thin film.No smell.Ideal for small machined components, castings,forgings. High flashpoint. | |
132 A-Ex | 132 A-Ex | 6-8 micron | N | N | Solvent Free rust preventive oil. Light film.No smell.Ideal for components that require some lubrication during use or fitment. Also usable for electrostatic spraying. | |
145 A-Ex | 145 A-Ex | 10 micron | N | N | Solvent Free rust preventive oil. Light film.No smell.Ideal for components that require some lubrication during use or fitment. Also usable for electrostatic spraying. |
RustX Flange Savexis fabric and fiber free, heat sealable or tape sealable film useful for savingFlangefromcorrosion. It limits passage through itself of solids, liquids, semisolids, gases or forms of energy such asultraviolet light, said structure compromising a first ply of a relatively tough, biaxially oriented film of organicpolymer adhered to second ploy of metallic foil/coating and a third ply of a tough polymer such aspolyethylene.
Application MethodWrap theflange savexfilm and tape seal the edges. After that tie the know with strap and tape heal withspecial adhesiveHDPE VCI Tape.
Suitable for:The product is used for packing of machines, auto parts, flanges, steel products etc.
Specifications:Thickness of Material = 250 gsm. 200 gsm and 150 gsm
Layer 1 Flange Film 12 microns
Layer 2 CO Extruded 3 layerLDPE Film as required
Layer 3 VCI Coating 15 gsm
Property of product at 150 gsm is stated below.
Safety InformationRUST-X products do not contain Lead (Pb), Mercury (Hg), Cadmium (Cd), Hexavalent Chromium (Cr6), Polybrominated biphenyls (PBB), or Polybrominated di-phenylether complying with the re-stricted substanceslisted in Article 4(1) of the RoHS Directive
RUST-X products are also REACH Compliant for exports to the European Union.
Mechanical Properties | Test Method | Value | |
Tensible Strength(Min) | MD | D-882 | 227 kg/cm2 |
TD | D-882 | 210 kg/cm2 | |
Elongation(Min) | MD | D-882 | 480% |
TD | D-882 | 500% | |
Dart Impact Strength 66cm Ht. 38 mm Dia at 50% failure |
ASTM-1709 | 900GF |
Thermal Properties | |||
Heat seal Initiation Temperature | Internal | 130o | |
Heat Seal Strength | Internal | 2300-2700 gm/15mm |
Barrier Properties | |||
WVTR(38oC & 90% RH) | MAX | F-1249 | <15 gm/m2/24h |
OTR(23oC & 0% RH) | MIN | D-3985 | <30 cc/m2/24h |
The manufacturing of VCI Tablet is done by pressing the VCI Powder and mixed them with crystals that reduce fragility. Thanks to the small sizes, they can be easily positioned in the most hidden and difficult to protect points. They provide the mono-ionic protective layer to enclosed materials in containers, boxes, Plastic bags, Cartons etc which protects them from the corrosion and safe them from Rust.
APPLICATION
Due to their small sizes, It is easy for them to protect the areas hard to reach.
These can be placed within heat transfer equipment tubes as well as equipment which is hollow and needs corrosion protection
They are ideal solution for automatic packaging.
They are particularly suitable for integrating and enhancing the anti-corrosive action of the RustX VCI products.
The inhibiting VCI molecules act by saturating the inside of the package and guarantee long-lasting and constant sublimation.
PHYSICAL PROPERTIES
1 gmVCI tabletsare compressed VCI chemical for protection of parts that require special advanced corrosion inhibition and for hard to reach spots where direct packaging cannot be used |