Hexacon Enterprise

Vatva, Ahmedabad, Gujarat

Conveyor Roller Bracket Frame

The Roller Bracket is a necessary part of belt conveyor machine. SKE Conveyor can supply solutions of conveyor roller with bracket. You can get troughed roller bracket, Flat Roller Bracket, and Self Aligning Roller Bracket.

APPLICATION

The conveyor carrying rollers and return rollers will be installed on it to support conveyor belt. Roller bracket frame is designed to provide a minimum gap between rollers and give added protection to the conveyor belt.

Conveyor Roller Bracket Frame

Product Name Conveyor Roller Bracket Frame

Application Conveyor Belt System for Industries of Coal, Mine, Cement, Power Plant, Mining, Aggregate, Sand, Grain, Port etc

Material Carbon Steel, Galvanized Steel, etc.

Angle 0, 20, 30, 35, 40, and 45 degrees.

Types Troughed roller bracket, flat roller bracket, self aligning roller bracket, etc.

OEM/ODM Yes

Color OEM(Yellow, White, Gray, Blue, Red, etc)

Packing Wooden Carton

Standard DIN, CEMA, JIS, AS, SANS, SABS, GOST, AFNOR etc.

Roller Diameter As required from customers.

Belt Width 450-2400mm, as customized.

APPLICATION

Patterned conveyor belt is an inclination conveyor belt composed of Patterned work surface, flat non working surface and core. It is suitable for conveying powder, granular, small pieces materials with the inclination of 0 40 ° to prevent the material from falling. We often apply it in:

conveying bulk material in stone crushing plant,

waste recycling plant,

sand and gravel aggregate manufacturing plant,

thermal power station,

concrete mixer plant,

mine mining plant,

metallurgy plant,

port / terminals/ dockside, etc

FEATURES

1. There is no joint in belt carcass

2. Long service life

3. Cleats and top cover rubber are vulcanized integrally

3. Cleat pattern, angle and pitch are designed elaborately

4. There are open type and closed type, suitable for bulk or bagged materials such as powder and granule with incline less than 45°.

Type Cleat Size (mm) Belt Width (mm)

CV, full width Cleat Height=5; 10

Cleat Width= full width

Cleat Pitch=100 300-1200

CV, closed Cleat Height=15

Cleat Width=300; 450

Cleat Pitch=250; 300 400-1200

CV, open Cleat Height=15

Cleat Width=385; 600; 750

Cleat Pitch=250 450-1200

CP, open Cleat Height=17

Cleat Width=300; 440; 550; 630; 750; 950

Cleat Pitch=330 400-1400

CP, open & closed Cleat Height=25

Cleat Width=450; 550; 750

Cleat Pitch=330 500-1200

CP, open Cleat Height=32

Cleat Width=580; 630; 750

Cleat Pitch=330 700-1400

U, closed Cleat Height=15; 32

Cleat Width=550; 700

Cleat Pitch=350; 400 650-1200

Multi-V, full width Cleat Height=6

Cleat Width= full belt width

Cleat Pitch= 76 500-2000

APPLICATION

The belt conveyor wing pulley is known as self-cleaning pulleys. These wings serve several purposes, including improving belt tracking, reducing material spillage, and enhancing overall conveyor system efficiency. It has the ability of belt tracking and self-cleaning, and it can reduce material spillage.

Like other types of conveyor pulleys, wing pulleys may be equipped with lagging material on the surface to improve traction between the pulley and the belt. It is widely used in Aggregate & Cement, Mining, Paper & Forest, Power Generation, Unit & Baggage Handling, etc.

FEATURES

Winged Tail Pulley

Mine duty and quarry duty and heavy duty pulleys provide effective self-cleaning action reducing material build-up. The duty construction reduces the possibility of metal fatigue and enhances the dependability of the pulley. Ideally suited for harsh application and abrasive conditions.

DIAMETER: 6” – 60”(152mm – 1524mm); FACE WIDTH: 12” – 78”(305mm – 1980mm); It is Customizable.

Spiral Wing Pulley

Available in crow spiral wing pulleys are formed by winding flat bar spirally from the center of a wing pulley to the outside ends. This continuous belt contact design eliminates excessive noise and vibration, while still providing a cleaning effect and allowing a path for debris to escape rather than being trapped between the pulley and belt. n or Flat Face.

Diameter: 12" – 60"; FACE WIDTH: 12" – 75"; It is Customizable.

Chevron Wing Pulley

Before the chevron pulley, traditional wing pulley designs were notorious for trapping rocks, gathering fugitive material and bending prematurely.Chevron Wing Pulleys reject and repel any incoming fugitive material, which significantly extends the operating life of your conveyor and many of its components.

DIAMETER: 10” - 42”; FACE WIDTH: 12” - 75”; It can be tail and gravity take-up; It is Customizable.

Herringbone Wing Pulley

Herringbone wing pulley was designed for those applications where conventional wings suffer from excessive material lodging and wing folding. The extreme wing angles of up to 45 degrees, use the rotation of the pulley to eject material out the sides of the pulley rather than recirculating it as a conventional wing often does.

DIAMETER: 12” - 60”; FACE WIDTH: 12” - 78”; This is a precision pulley. It is Customizable.

Belt Conveyor Wing Pulleys Specification

Standard You can get DIN/ AFNOR/ FEM/ ASTM/ CEMA standard wing pulleys from our company.

DIA. 6"-60", 152-1524mm

FACE WIDTH 12"-102", 305-2590mm

Types 1. Mine Duty Wing Pulley,

2. Heavy Duty Wing Pulley,

3. Wing Tail Pulley,

4. Spiral Wing Pulley,

5. Chevron Wing Pulley,

6. Herringbone Wing Pulleys.

Customizable When selecting a conveyor wing pulley, factors such as the type of material being conveyed, belt width, load capacity, and environmental conditions should be considered.

APPLICATION

Sidewall belt conveyor is widely used in:

Ceramic Industry,

Construction industry,

port,

metallurgy,

mining,

electricity,

coal,

casting,

building materials,

food,

Agriculture,

Recycling Industry,

chemical industry material conveying.

FEATURES

1. Corrugated sidewall conveyor belt Can be used at steeper angles up to 90degree;

2. Ideal for transporting powdery and lumpy materials;

3. Can transport high volumes without any spillage;

4. Corrugated sidewall conveyor belts are adequately rigidity;

5. Do not buckle under compression;

6. Tear and gauging resistance;

7. Enhanced durability;

8. Lower maintenance cost;

DATASHEET

Sidewall Type Data(mm) Min. Pulley Dia. (mm)

N Height=80

Width=44

Base Width=50

Pitch=42 200

Height=100

Width=44

Base Width=50

Pitch=42 250

S Height=120

Width=66

Base Width=75

Pitch=63 315

Height=160

Width=66

Base Width=75

Pitch=63 400

Height=200

Width=66

Base Width=75

Pitch=63 500

Height=240

Width=66

Base Width=75

Pitch=63 630

Height=280

Width=66

Base Width=75

Pitch=63 700

Height=300

Width=66

Base Width=75

Pitch=63 800

ES Height=300

Width=88

Base Width=100

Pitch=84 800

Height=400

Width=88

Base Width=100

Pitch=84 1000

T Cleat Type T75 T110

Height(mm) 75 110

Min. Pulley Dia. (mm) 200 300

TCS Cleat Type TCS280 TCS360

Height(mm) 280 360

Min. Pulley Dia. (mm) 700 700

TC Cleat Type TC110 TC140 TC180 TC220

Height(mm) 110 140 180 220

Min. Pulley Dia. (mm) 350 370 450 500

Conveyor Head Pulley

Teflon has emerged as one of the most sought-after materials in manufacturing industries considering its unique properties, features, and application. As a result, Teflon-coated rollers manufacturing industries are showing a consistent growth trajectory.

In this blog, we are going to highlight Teflon pressure rollers, their unique features, applications, and industries drawing benefits from the Teflon-coated rollers by Teflon roller manufacturers.

Why do manufacturing industries use Teflon-coated rollers? What is so special about the roller? These and many similar questions will be answered in this blog. According to industry experts, Teflon is widely acclaimed for various unique features and properties, making it ideal for manufacturing companies.

In the ensuing sections, we are going to highlight many important things about the industry-centric product.

From the basics, let's now shift our focus toward the unique properties of the Teflon-coated rollers.

Unique properties of Teflon pressure roller

A quality-driven Teflon pressure roller by Teflon roller manufacturers is widely admired for depicting a variety of unique features. These include:

Resistant to wear and tear

Returns to its original shape, if distorted during application

Resistant to chemicals

Resistant to scratching and bumping

Sturdy Teflon coating

High tensile strength

High coefficient of friction

Sturdy design

Consistency in performance

In addition, it has the quality to speedily compensate for small changes that occur in the machine’s precision. As a result, the durability of the product gets increased. At the same time, the Teflon pressure roller requires less maintenance, making it ideal for the manufacturing process. For more information, you can get in touch with a few famous Teflon roller manufacturers in Ahmedabad, India.

Application

Over the years, a wide range of manufacturing industries has shown interest in integrating Teflon-coated rollers in their manufacturing process considering its features and significance. The quality-driven product is used in the following applications:

For hot flue

Dying

In addition, the product has found usage in many other applications. For more information, we suggest you get in touch with a few popular Teflon roller manufacturers. Their product knowledge and expertise will help you expand your knowledge about the terrific product.

From the application section, let’s now shift our focus towards the industries benefitting from the Teflon pressure roller.

Industry

Teflon coating brings along with it a variety of features and properties, making it useful to many industries. For instance, resistant to corrosive chemicals, insulation from electricity, doesn’t absorb water, can withstand extreme heat and cold and creates little friction among others. Subsequently, Teflon-coated rollers have found application in the following industries:

Packaging

Textile

Paper

Plywood

Many of your queries regarding Teflon-coated rollers have been addressed in this blog. With the advent of modern technology Teflon roller manufacturers have been empowered to roll out an innovative range of rollers.

A belt conveyor system can be implemented with a very economical cost per foot of the conveyor for many warehouse and industrial applications. Because it includes just one motor and a simple belt system they are quite simple. Hence they’re often one of the first productivity improvement purchases that a growing company will make. Although there are many belt conveyor types, the simplest style is known as a slider bed style. When linked together with sensors and other automation equipment a conveyor belt system can greatly enhance productivity.   The weakness for them though is that generally they are only used for transport applications. This means that the belt conveyor equipment just moves the product from point A to point B. This may be sufficient, but a belt conveyor cannot typically buffer or accumulate the parts. Nor are they typically used as a working surface for production team members. As one of the leading online belt conveyor manufacturers, Ultimation can guide you through the pros and cons of the different types of belt conveyors. We’ll also help you compare if another different type of conveyor would be a better choice.  WHAT ARE THE TYPES OF CONVEYOR BELT SYSTEMS? Slider Bed Belt Conveyor Roller Bed Incline Belt – Slider Incline Belt – Roller Troughed Belt Conveyor Trough Drum conveyor belt Looking for a conveyor belt for sale? These models shown below are a small sample of the variations available from our catalog. You can download the full catalog from this page or call our team for help. BELT CONVEYOR ADVANTAGES – USE THEM TO: Move simple products from one location to another Move products up or down inclines. Check with our engineers on the highest angle for your product. We generally limit the incline of a belt style system to 25 degrees Move in either continuous or indexing modes. The belt can stop and starts each time to move a product. If you place a sensor at the end of the belt, the conveyor can stop. In other cases, packages are loaded and unloaded from a continuously running belt Use when changing the speed is necessary. We can add a VFD (variable frequency drive) for speed control. This works by changing the frequency of the electrical current. A powered conveyor with a belt is a simple conveyor to adjust the speed on Moving a product around curves. Curve style systems are available to maintain the proper product orientation while a product moves around the curve DISADVANTAGES – DON’T USE THEM IF YOU NEED: Accumulating products (i.e. for a buffer). Belt style conveyors can’t allow the products to nest up against each other (“accumulate”). If you let products pile up against each other, they will get damaged. You could also have problems with them pushing product off the belt. If you need accumulation, use a roller conveyor or overhead conveyor. Accumulation means buffering. Products that won’t slide or roll off the belt. A powered belt system requires the part to ride on the belt without sliding. If you need the parts to be held while on the conveyor, there are other alternatives. Consider a slat conveyor which can be fitted with tooling to hold the product in place. As the conveyor moves along the product rides in the tooling on the slats. To use the conveyor as a working surface. Belt style conveyors are made for transport, not for production operations on them. Use a slat conveyor or roller conveyor for these type of situations. DIFFERENT TYPES OF BELT MATERIAL CHOICES General purpose belting material Rough top belt – for extra grip on inclines, declines and products that might slide Higher chemical resistance – for best protection from chemicals Cut resistant conveyor belt material – for rough or sharp items like sheet metal or bricks. The extreme heavy duty belts are very strong High temperature conveyor belt. For parts coming out of hot presses, we have belt materials available. In some cases, belt conveyors can run through lower temperature ovens. STYLES AVAILABLE IN CUSTOM CONFIGURATIONS: De

Conveyor Drive Pulley Drive Drum Pulley for Belt Conveyor

A conveyor drive pulley, also known as a head or drive drum, is a key component of a belt conveyor drive system. The drive pulley is connected to the motor, usually through a gearbox, and provides the necessary torque to move the conveyor belt. We offer conveyor drive pulleys or complete drive system.

APPLICATION

The conveyor drive pulley is typically located at the discharge end of the conveyor system, opposite the tail pulley. The primary function of the drive pulley is to transmit power from the motor to the conveyor belt, causing it to move and transport materials along the conveyor. It can be used in many industries such as:

aggregate & sand production,

mining & mineral processing,

food processing,

warehousing,

manufacturing

logistics applications.

FEATURES

High Power Transmission

The motor, often connected to our drive pulley through a gearbox, provides the necessary power to drive the conveyor belt. The drive pulley transforms this power into rotational motion, moving the belt.

Steel Shell With Materials Lagged

Conveyor drive pulleys are usually constructed from steel. The outer surface of the pulley, where the conveyor belt makes contact, may be lagged with rubber or other materials to provide better traction and reduce wear.

Robust Enough Shaft Design

The design of the shaft on which the drive pulley is mounted is important. It must be robust enough to handle the loads and forces exerted by the conveyor system.

Torque Limiting Devices Available

Some conveyor drive pulleys may include torque limiting devices to protect the system from overloads. These devices can prevent damage to the motor and gearbox by limiting the torque transmitted to the conveyor belt.

Safety Considerations

Safety guarding is essential for drive pulleys to prevent accidental contact with moving parts. Guards should be installed to protect personnel from potential hazards.

Belt Conveyor Drive Pulley

Belt Width 500-2800mm (19-110.2 inch)

Pulley Length 500-3200mm (19-125.9 inch)

Diameter 200-1800mm (7.8-70.8 inch)

Standard ISO9001:2008, CEMA, DIN, TUV, JIS, AS/NS, etc.

Working Life More than 30, 000 hours.

Surface Flat Rubber Lagged, Ceramic Lagged, Diamond Rubber Lagged, etc.

Main Material Carbon Steel Shell

Length of conveyor drive pulley depends on the width of conveyor Belt. You can get drive pulleys with hot & cold vulcanized rubber lagging, plain or grooved, as required by client.

Slat conveyors use a slat and chain system to move components along an assembly line. They are often used where production operations are performed with the parts located on the conveyor. Steel panels are attached to the chain with special chain attachments, and the chain is driven by an electric motor and gearbox. Therefore they are one of the most commonly used types of conveyor for moving parts along and assembly line while the work is being performed. They are ideally suited to applications where components are being assembled onto a fixture located at an ergonomic working height.

Slat conveyor system also allow production assembly operators to work on one or both sides of the line. Fixtures can be added to the slats to enable parts to rotate 90, 180 or 360 degrees to facilitate better ergonomic access. During model change-overs, the tooling or fixtures can be modified or replaced, and the conveyor is re-used for another new application.

In automotive plants, a slat conveyor system may be used to convey parts like instrument panels, center consoles or door trims. They are used for engine and power-train assembly. They are also used for sub-assembly of frames and axles, and on a larger scale even for vehicles after they have been fitted with the chassis components and move to the final assembly line (sometimes known as a ‘flat top’ conveyor line). Customers sometimes call them slat conveyor belts as the slats look and operate like a belt conveyor.

The RIBBON BLENDER is ribbon mixer machine widely used for the manufacture of dry powder, talcum powder, granules, spice and low-viscosity paste and liquid in chemicals, pharmaceuticals, food and cosmetics industries. It’s especially suitable for mixing solids with solids and solids with liquids, Approximate two third of the volume of the container of Ribbon Blender/mixer is filled to ensure proper mixing. Ribbon Blender mixer is Suitable for Pharmaceutical Materials, Crystalline, Insecticides, Pesticides, and Food industry and heat sensitive, Chemical and Cosmetic products handling large Dry and wet powder volume. It consists of a horizontal “U” Vessel with horizontally installed shaft.

Hexacon Enterprises make Horizontal Ribbon Blenders is an high efficient and versatile blending machines for mixing of dry powder, granule and viscous paste homogeneously. Ribbon blender mixer to given perfect r mixing due to the innovative designs of spiral agitators inside of its U-shape Cone chamber.

Ribbon blender with Screw conveyor , ribbon blender with bin , ribbon blender with sifter , ribbon blender with product transfer input and output , liquid spray systems, working plat form with variable speed drive or PLC base operation we offer as per customer product and process , Horizontal ribbon mixers range from 50-25000L or more capacity as per requested by customer .

Ribbon blender and mixer with stainless steel construction or Mild steel construction main body with stainless steel U shape mixer with bottom product discharge manual and auto valve , control panel , product bin etc we offering as per customer demand for wide industreis Food, Cosmetic, Waterproof Porcelain Glazed Polished Vitrified Tile Strong Adhesive, Floor Adhesive /Ceramic, Chemical, Plastic , Dry Powder, Putty, Modified Corn Starch, Real Stone Paint, Animal feed, Pharmaceutical, Fertilizer, Plastic, Battery etc…… We offer Quality with best mixer machines, mixing machine, blender, powder mixer manufacturers and suppliers by Shree Bhagwati Group of companies.

RIBBON Mixers has been developed with advanced technology to achieve high blending capabilities and is among the most efficient machines in the market. The ribbon mixing equipment can be used in either the batch or continuous flow form to achieve an even and homogeneous blend in a wide range of products.

The blending technology is widely used in industries such as pharmaceutical industries, food processing, animal feed processing, chemical, fertilizers, cosmetics, pigments, and also insecticides manufacturing. The vertical blender mixer is also important in the process of distribution of liquids and pasty products in micro dosages on to carriers.

Capacity

FROM 50 LITERS TO 15000 LITERS

The ribbon blender machine comprises of a horizontal U shaped trough and a specially developed a double helical, fabricated ribbon agitator that rotates within the trough. The machine design is based on a proven agitator technology that efficiently achieves triple mixing action and ensures fast and efficient blending.

The equipment dimensions and design of the operating parts are well balanced to provide balanced material movement within the container and avoids dead spots while rapidly discharging the product.

The ribbon mixer machine is made with user friendly features such as wear resistance, corrosion resistant, vacuum filling and discharge arrangements, special shaft seals, heating and cooling jackets and in a variety of sizes and models for specialized applications. The operating capacity of the ribbon blender mixer ranges from 100 liters up to 8000 liters capacity, and it is constructed with stainless steel for maximum durability.

Roller conveyors are integral to material handling systems, utilizing a series of evenly spaced cylindrical rollers to transport boxes, supplies, materials, objects, and parts across an open space or between different elevations. The frame of roller conveyors is designed at an accessible height for easy manual loading and unloading. Items moved by roller conveyors must have rigid, flat surfaces to ensure smooth transit across the rollers.

Roller conveyors are versatile and used for various applications, including accumulation, reducing product inertia, and high-speed sorting. Drive roller conveyors feature rollers connected to a motor via a chain, shaft, or belt, which standardizes the movement speed of materials. They can be reversible and capable of moving goods between different levels, supporting bi-directional applications where the motor can alter the product's direction.

Roller conveyors are designed with specific features to meet the needs of various applications. While roller conveyors can differ in structure, mode of movement, and manufacturer-specific features, they share several fundamental characteristics.

Powered roller conveyors utilize small belts and plastic spools to provide traction to the rollers. Friction belts or chains positioned beneath the conveyor drive the heavy-duty rollers. These belts or chains are connected to a shaft that runs the length of the conveyor's frame and is linked to an electric motor, which powers the rollers.

Spiral Return Idlers for Belt Conveyor

This Belt Conveyor Spiral Idler, also called screw conveyor idler and screw roller, is designed for conveying sticky materials and it has self-cleaning ability to ensure high working efficiency.

APPLICATION

The Conveyor Spiral Idlers are used on the return side of the belt as belt cleaner. Spiral steel welded on the spiral roller act as a screw and pushes the build-up material on the center to the edge of the belt, return roller. Our products are widely used in thermal power generation, harbors, cement plants, metallurgy and as well as the light duty conveying devices for industries.

FEATURES

Preventing material buildup, Self-cleaning, non-stick surface

Specially advantageous with sticky materials on return side;

Highly-effective labyrinth seals protected from dust & water into the bearing;

Designed and manufactured for a long, trouble-free life;

Maintenance-free, high-quality sealed ball bearing.

Specifications of Spiral Conveyor Return Idler

Standard Diameter (mm) 108-219

Length scope (mm) 900-3350

Idler's Shell Wall Thickness (mm) 3.0-6.0 (customizable)

Standard DIN, CEMA, JIS, AS, SANS-SABS, GOST, AFNOR etc.

What is a truck loading conveyor?

A truck loading conveyor is a system used to load trucks with loose materials such as boxes, crates, or pallets. These conveyors typically have an adjustable height and width to accommodate different truck sizes. The materials are fed onto the conveyor from a loading dock or platform and are then transported into the truck bed. Some truck loading conveyors also feature tilt mechanisms to help load the materials more evenly.

How do truck loading conveyors work?

Truck loading conveyors are primarily used for loading and unloading trucks with various types of materials. These conveyors can be either stationary or portable, depending on the needs of the business. Stationary truck loading conveyors are typically found in warehouses, while portable units are more common in outdoor applications. The most common type of truck loading conveyor is a roller conveyor. This type of conveyor uses a series of rollers to move materials from one point to another. The rollers may be powered by an electric motor or by gravity, depending on the specific application. Roller conveyors are often used to load and unload heavy materials, such as pallets or drums. Another type of truck loading conveyor is a belt conveyor. Belt conveyors use a continuous belt to move materials from one point to another. They are commonly used to transport lightweight materials, such as packages or boxes. Belt conveyors can be powered by an electric motor or by gravity, depending on the needs of the application. Truck loading conveyors can also be customized to meet the specific needs of a business. For example, some businesses may need a conveyor that can load and unload multiple trucks at once. Others may need a conveyor that is able to load and unload trucks with different types of materials. No matter what the specific needs may be, there is likely a type of truck loading conveyor that can meet those needs.

Training Idlers Self Aligning Idlers for Belt Conveyor

We are self aligning idler manufacturer. Our self-aligning idlers are designed to automatically adjust and maintain the alignment of the conveyor belt. We offer training carrying idler and return idler for sale.

APPLICATION

Self-aligning idlers are specifically designed to address issues of conveyor belt misalignment. Self-aligning idlers typically have a unique design that allows the idler to pivot or tilt in response to any deviation in the belt's alignment. Self Aligning Conveyor Idler (Training Idlers) can be used in tracking of both return and load-carrying side and find use in reversible conveyor belts, high-load conveyor belts slow moving conveyor belts. You can use them in industries of Mining, Steel mill, Cement plant, Power plant, Chemical Plant, Sea Port, Storage, etc.

Specification of Conveyor Training Idlers

Trough Idler Type Belt Width (mm)

Self-aling Trough Idler (3 rollers) 400 - 2200

Trough Friction Idler, Self-aling Idler (3 rollers) 400 - 1400

Trough Tapered Idler, Self-aling Idler (3 rollers) 800 - 2000

Return Training Idler (1 roller) 400 - 1600

Return Training Idler (2 roller) 400 - 2200

Standard DIN, CEMA, JIS, AS, SANS-SABS, GOST, AFNOR etc.

Impact roller is used in loading zone and transfer point applications. The rubber discs are assembled onto heavy duty steel roller, it can protect the belt where the lumps, weight or shape can cause damage to the belt cover from the free fall of material. The roller are standardised and designed according to international standards. Custom made rollers are available on request. Hexacon Enterprises have the capable of delivering a range of special-design rollers: water proof rollers, rollers for extreme climate conditions, conveyor roller for extreme loading, high speed conveyor rollers, low noise rollers, rollers for chemical conditions and case-hardened rollers.

SPECIFICATION:

Roller Diameter: 89, 102, 108, 114, 127, 133, 140, 152, 159, 165, 178, 194, 219mm

Roller Length: 100-2400mm.

Shaft Diameter: 20, 25, 30, 35, 40, 45, 50mm

Bearing type: 6204, 6205, 6305, 6206, 6306, 6307, 6308, 6309, 6310

Standard: DIN, CEMA, JIS, AS, SANS-SABS, GOST, AFNOR etc.

FEATURES:

1. Absorbs weight and shocks;

2. High loading capacity;

3. Highly-effective labyrinth seals protected from dust & water into the bearing;

4. Designed and manufactured for a long, trouble-free life;

5. Maintenance-free, high-quality sealed ball bearing.

APPLICATION:

Mining

Steel mill

Cement plant

Power plant

Chemical Plant

Sea Port

Storage

etc.

Simply put, they are wheels that have teeth that match with a conveyor chain to transmit motion. They come in single, double and up to quintuple formats. Usual specifications for conveyor sprockets are teeth number, bore diameter, hub diameter, outside diameter, hub one side or both, length-through bore and weight.

APPLICATION

Snub pulleys are usually positioned close to the drive pulley at the head of the conveyor system. The main function of a snub pulley is to increase the wrap angle of the conveyor belt around the drive pulley. This increased wrap angle enhances the friction between the belt and the drive pulley, preventing slippage and improving traction. It can be used in industries of mining, quarry, power plant, sand plant, cement, coal, port, steel, etc.

FEATURES

1. Installation Location: Snub pulleys are usually positioned close to the drive pulley at the head of the conveyor system.

2. Working Function: This increased wrap angle enhances the friction between the belt and the drive pulley, preventing slippage and improving traction.

3. Increase Wrap Angle: Snub pulleys are designed to increase wrap angle, which results in a greater surface area of the belt in contact with the drive pulley.

4. Friction and Traction: By increasing the wrap angle, snub pulleys help to maximize the friction between the belt and the drive pulley.

Belt Conveyor SnubPulley

Items Content

Belt Width 500-2800mm (19-110.2 inch)

Pulley Length 500-3200mm (19-125.9 inch)

Diameter 200-1800mm (7.8-70.8 inch)

Standard ISO9001:2008, CEMA, DIN, TUV, etc.

Working Life More than 30, 000 hours.

Surface Flat Rubber Lagged, Ceramic Lagged, Diamond Rubber Lagged, etc.

Main Material Carbon Steel Shell

Length of conveyor Snubpulley depends on the width of conveyor Belt. You can get Snubpulleys with hot vulcanized rubber lagging, plain or grooved, as required by client.

1. screw conveyor – The basics

Screw conveyor is a device widely used in the industry to transport solid materials in the direction of torsion and in horizontal, vertical, and inclined directions. It consists of three main parts: screw chute, screw shaft and screw blade.

– Screw trough: there are 2 types of U-shaped trough and round screw trough, made of steel plate with a common thickness of 2 -10 (mm) or heat-resistant steel plate if the material temperature is high, steel must be used.

– Screw: is made from steel pipe to ensure the standards of thickness and hardness, the end of each pipe segment is welded with a flange to install an intermediate bearing.

– Impeller: made from steel plate, or stainless steel welded to the screw to form a spiral blade.

2. Working principle

The operating principle of the screw conveyor is based on the combination of the gravity of the material and the frictional force between the material and the machine wall. As the screw rotates, the blade generates thrust, pushing the material to move reciprocally along the bottom of the conveyor.

The material at the mid-axis point is pushed by the material from behind, while the non-rotating nut moves in the direction of the screw. The screw propels the material and ensures uniform distribution over the entire conveyor.

3. Application of screw conveyor

Screw conveyor has many applications in different industries. Here are some common applications of screw conveyors:

Wastewater treatment: With the ability to effectively transport sludge. Sludge conveyor screws are widely used in wastewater treatment systems to transport sludge in the best way.

Food industry: In the food industry, equipment is used to transport wastes and scraps, making production and handling processes more efficient.

Agriculture: In the agricultural industry, equipment also plays an important role in handling organic fertilizers and other organic materials. It helps to transport and distribute fertilizers evenly across the gardens, ensuring an efficient supply of nutrients to the plants.

Construction industry: In the handling and transportation of construction materials such as sand, stone, cement, and screw conveyor has an important role. It helps to ensure a smooth production and construction process, reducing labor time and effort.

4. Benefits of screw conveyor

High efficiency: With a simple design structure and effective operating principle, the screw conveyor allows the conveying and handling of materials quickly and efficiently.

High reliability: Sludge conveyors are usually made from high-quality materials such as sheet steel and stainless steel, ensuring durability and rigidity during use.

Cost savings: Using a screw conveyor can help save production and operating costs. With efficient material handling and distribution, it reduces labor time and effort, as well as saves materials and energy.

Flexibility: Can be customized and tailored to suit the specific requirements of each application. This makes it suitable for many different industries and sizes.

APPLICATION

The belt conveyor tail pulley can be used as take-up pulley, snub pulley, and bend pulley. The primary function of the tail pulley is to redirect the returning conveyor belt and provide tension. It helps maintain proper belt tracking and ensures that the belt remains under tension to prevent slack. It can be used in industries of mining, quarry, power plant, sand plant, cement, coal, port, steel, etc

FEATURES

Tail Drum Pulleys

You can get belt conveyor traditional tail drum pulleys with high abrasion resistant rubber or ceramics covered. The diameter of tail pulley is smaller than driving pulley. It is installed at the tail of belt conveyor to change the direction of conveyor belt.

Winged Tail Pulleys

You can get heavy duty wing pulley, spiral wing pulleys, chevron wing pulleys, herringbone wing pulleys. Wing type tail pulleys are often installed as a method to reduce the risk of belt damage from the entrapment of lumps of material between the belt and the pulley.

Belt Conveyor Tail Pulley (Return Pulley)

Belt Width 500-2800mm (19-110.2 inch)

Pulley Length 500-3200mm (19-125.9 inch)

Diameter 200-1800mm (7.8-70.8 inch)

Standard ISO9001:2008, CEMA, DIN, TUV, etc.

Working Life More than 30, 000 hours.

Surface Flat Rubber Lagged, Ceramic Lagged, Diamond Rubber Lagged, etc.

Main Material Carbon Steel Shell

The selection and design of the tail pulley should be tailored to the specific requirements of the conveyor system, including factors such as load capacity, belt tension, and environmental conditions. Length of conveyor Tail pulley depends on the width of conveyor Belt. You can get Tail pulleys with hot vulcanized rubber lagging, plain or grooved, as required by client.

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