Heatcon Sensors Pvt. Ltd.

Hessarghatta, Bangalore, Karnataka

HEATCON High Density Cartridge Heaters is manufactured using the best materials and construction methods. Extensive Quality & Testing throughout the production process assures the continuous and superior performance of the heaters. 

The swaged assembly produces a highly compacted heater that will have the ability for maximum element life & uniform heat transfer. These heaters last up to 10 times longer than normal un-compacted cartridge heaters. 

Cartridge heater compacted by magnesium oxide offers high performance. With a maximum rating Wattage upto 70 Watts/Square inch & Temperature up to 750° degree centigrade on the sheath of the heater. 

Applications :

• Liquid Immersion.
• Plastic Molds
• Dies
• Labeling
• Medical Equipment.
• Packaging Equipment.
• Hot Stamping.
• Sealing.
• Injection Molding.
• Hot Runner. 

High Frequency Indication Heating Machine Features :

• Melting time: 5 - 20 minutes 
• Efficient IGBT based Induction Furnace
• Portable module
• Soft switching technology for power saving
• Robust Industrial design for high and low volume melting
• Steel frame construction and Auto shut feature on fault condition 

Applications :

• Jewellery application such as melting of precious metals like gold, silver, copper etc.
• Melting of various alloys for laboratory purposesHeat treatment of metal parts and research applications Purification of Silicon Nb: " industrial melting furnaces are available with power rating from 10kw to 1000 for foundry casting etc." 

Heatcon the versatile and economical tubular heating element lends itself to virtually the entire range of below applications:-

• Air heating
• Gas heating
• Liquid/chemical heating 

Tubular heating elements have a variety of mounting and termination options making them highly popular among industrial customers. 

Bobbin type heaters are used with an external pipes usually for oil and gas heating, the main advantage is easy replacement and very efficient. The heating element is supported by the refractory bobbins. Bobbin heaters are also supplied with protection tubes.

Bolt heaters are used to tighten large bolts in many applications. The shaft of the heater is inserted into the hollow bolt and then its heated to expand it, allowing further tightening of the nuts. 

Available in several dimensions and length to fit the requirement can be customized as per your size, hot zone and cold zone is also customized as per your requirement. 

Heatcon bolt heater element lends itself to virtually the entire range of below applications:- 

Pressure vessels Turbines Die blocks Cylinder heads Pressure vessels Compressors 

HEATCON heater bank it is possible to heat air or gases up to 800°C and maintain a uniform temperature throughout the room or chamber. Installation is very simple and efficient. 

INSTALLATION:- 

• Heating elements made of tubular heating elements.
• The bank can be located along the wall, in the roof or base.
• Electric fans provide the circulation necessary to maintain a uniform temperature throughout the Burning chamber 

Typical applications:-

• Pre-heating of plastic raw material.
• Heat treatment in the metallurgical industry
• Drying of materials in the wood processing industry
• Roasting and drying in the food industry
• Baking in large bakery ovens
• Drying of chemicals 

The Flexible tubular heater can be manually bent and this bending of the makes it easy to handle, simple to assemble. Available in different lengths.

Main Features :-

• Better heat transition,
• Considerable savings of the tool mass
• Easy Replacements
• Low energy consumption.

Heatcon Duct heaters can be easily mounted on to the duct with flange, which allows easy installation. There is an inbuilt thermostat which prevents over heating and insulation to avoid heat loss theversatile and economical tubular heating element lends itself to virtually the entire range of below applications:

• Air heating
• Air conditioning
• Load banks
• Food processing
• Ovens/Walk in chambers 

Heatcon flameproof heaters are usually supplied with enclosures certified by certain agencies and can be used in ail applications where flameproof enclosure is needed:-

Features :

• Up to 1000 kW (larger ratings achieved by a combination of enclosures
• Terminal box is certified
• Temperature classes A, B, C
• Elements are specially sealed to prevent moisture ingress
• Elements are individually replaceable on site without the replacing the whole unit.
• Withdrawable type elements available to facilitate replacement without draining the vessel
• Suitable and certified for use in high ambient temperatures
• Anti-condensation heaters fitted if required
• Elements are manufactured from 80/20 nickel chrome resistance wire with high
• purity compacted magnesium oxide powder sheathed within corrosion/erosion resistant tube,

SHEATH MATERIAL:-

• Incoloy 800/825
• Inconel 600/625
• Titanium
• Stainless steel 316/316L
• Stainless steel 321
• Monel

Typical Applications

• Crude oil
• Hydrocarbon liquids
• Heat transfer oils
• Heating medium
• Industrial gases
• Tank heating
• Fuel gas
• Fuel oils
• Water