chennai, Tamil Nadu, India
Our Product / Services
Titan Valves based in the capital of Tamil Nadu Chennai. We are operating since 2007 specialized in study and manufacturing of ceramic control valves. We have got invention patents and we have also applied for PCT global patent. We have a team of dedicated and trusted employees.
Hatco system provides packaged sewage water treatment plant.
Features
Parameters
| Raw water | BA/BAE | BJ/BJE | |
|---|---|---|---|
| pH [ – ] | 6.4 – 8.6 | 6 – 9 | 6 – 9 |
| BOD [mg/L] | 300 | 20 | 20 |
| CODcr [mg/L] | 400 | 100 | 80 |
| KMnO4 [mg/L] | – | – | 85 |
| TSS [mg/L] | 200 | 50 | 50 |
| NH3 [mg/L] | 50 | – | 10 |
| Oil & Grease [mg/L] | 40 | 10 | 10 |
| MBAS [mg/L] | – | – | 2 |
Agitated thin film evaporator consists of a vertical steam-jacketed cylinder and the feed solution flows down as a film along the inner surface of large diameter jacket Liquid is distributed on the tube wall by a rotating assembly of blades mounted on shaft placed coaxially with the inner tube. The blades maintain a close clearance of around 1.5 mm or less from the inner tube wall.
The main advantage is that rotating blades permits handling of extremely viscous solutions. The device is suitable to concentrate solutions having viscosity as high as up to 100 P.
Hatco Systems cyclone filter housings are one of the most innovative, low maintenance solutions for liquid filtration available. Constructed entirely from 316L stainless steel, they offer excellent corrosion resistance for the most demanding applications.
High Speed Cyclone EffectThe contaminated sample initially enters an angled inlet port, creating a cyclone effect like a tornado in which the contaminants are filtered via a filter disc. Any particulates are blocked by the filter disc and carried to the bypass port at the bottom of the housing. The clean sample is then able to pass through the sintered stainless steel filter disc to the sample outlet port.Due to this cyclonic effect, the filter disc is kept clean for a long period of time extending the period required between service intervals in comparison to standard filters. Even when a service is due, the procedure is incredibly quick thanks to the threaded cap design of the housing, allowing for easy access to and replacement of the filter disc.
Stainless Steel Filter DiscsOur stainless steel filter discs are ultra-durable solutions for particulate filtration, especially in liquid applications. Several layers of 316 mesh are sintered together to form an integrated porous filter, with coarse mesh providing support and protection to the finer, central mesh.316L stainless steel filter discs are stocked in grades 2, 5, 10, 20, 40, 100, and 200 micron to suit all cyclone filter applications.
Now its time to get serious for water softeners crafted for Homes and Buildings because Water Softener handle the deportation of the ions that cause the water to be hard, generally calcium and magnesium ions.The best way to soften water is to use Deen Softener. You can connect it directly to the water supply.
Pure WaterPure Water is the life and blood of all pipes, equipments, heating systems on every home, buildings and commercial applications. Its chemical characteristics can make a huge difference between a building that runs with DEEN and lasts for decades without scale, corrosion and biofouling. On the other hand, systems that runs with Water Softeners can develops Expensive Corrosion issues causing bacteria to grow within months of startup. rhoncus varius.
Hatco DM Plants are designed based on latest cost effective ion exchange technique of counter current regeneration. The units consist of two corrosion free pressure vessels internally connected in series. The first column containing Cation absorbing exchanger and second column charged with an anion absorbing exchanger. The water flow Pass through the bed of a Cation exchanger then the bed of an anion exchanger and the systems remove dissolved salts from water to a specified degree.Regeneration require after using total exchange capacity. The Cation Resin is regenerated with an acid and anion resin is regenerated with alkali solution. RWT consists of acid/alkali proof pressure vessel with internal fittings and initial charge of Cation and Anion exchanger, set of regeneration equipment, hydraulic ejectors, acid and alkali tanks and conductivity meter to monitor treated water quality. These DM Plants offer a practical range of capacities and flow rates necessary to serve wide variety of applications.Standard portable deionisers are Up flow two-bed type compact and simple to operate with conductivity meter to monitor quality of treated water continuously when in operation.
De-mineralisers can be connected directly to the Raw water and can used for continuous supply or instant requirement of demineralised water.
Available at, FRP, Mild Steel, SS, FRP with inner lining of FRP/ Rubber/Epoxy
Type: Vertical
Flow rate: 01m3/hr to 200m3/hr
In its construction form the ejector for the aeration process corresponds to that of a jet ejector. Because organically polluted wastewater requires a high amount of oxygen and also because of the increasing height of modern biological waste water cleaning plants it is energetically more efficient to pre-compress the air mechanically to the hydrostatic pressure prevailing at the installation point of the ejector and to supply it so to the suction connection.This waiving of an appreciable pressure in the ejector reduces the necessary motive pressure. At the same time, more favourable mixing ratios (suction flow : motive flow) are achieved. Motive nozzles of Hatco ejectors are equipped with a non-clogging spiral. So the motive jet disperses the air already at a low motive pressure in a myriad of fine bubbles which are then mixed vigorously together with the motive flow in the mixing zone.This air/water mixture is injected into the aeration tank with a high turbulence. In this way the ejector guarantees optimum oxygen supply and a total intermixing of the tank contents. Even with a high biomass concentration in the waste water it is still possible to attain flow velocities which prevent deposits on the tank floor.
Advantages of Hatcos ejectors:-
Catalox-Light Removal methods:
1. Mechanical Filtration (fine particles, TSS, Turbidity etc.)2. Catalytic precipitation and sorption (Fe, Mn, Cu, Pb etc.)3. Adsorbtion (flocculant formation and adsorption of As, Heavy Metals, Radionuclides)
Hatco recommend and supply Glass media for certain application like swimming pool, fountain to give better quality of water.
We are in manufacturing, supplying and exporting premium quality RO membrane. Sourced from our trusted vendors in the branded name of Melbourn, high quality raw materials are used to design this membrane. Stringent quality control is maintained in the entire manufacturing process to ensure end product meets with international quality standards. Hatco Systems is Indias first company to supply high quality reverse osmosis membrane at market leading price. Based on our clients demands, we supply various type of RO membrane.
We supply various type of membrane : 50 gpd, 75 gpd, 80 gpd, 100 gpd, 300 gpd, 400 gpd, 4and 8 industrial membrane.
Key features of our Reverse Osmosis membrane:
Hatco Systems micro bubble generator is designed to pressurize water with air at 78 psig. The supply feed pipe is offset and positioned tangentially to the tube. Water pumped into the tube develops a rotating action. The combination of pressure and agitation causes air to dissolve into the water. A vortex forms at the central axis of the tube. Un-dissolved air collects at the vortex and is removed from the tube through a course air bleed off line. The flow rate through the micro bubble generator is determined by the pressure drop between two gauges located on the inlet feed pipe line to the tube and the other located at the end of AMT tube. Normal operating differential pressure is approximately 7 psig.
Features
Hatco Systems Belt Skimmers are developed with a variable speed drive to provide an economical, corrosion-free, wide belt skimmer for central coolant tanks, wastewater and water treatment applications with high collection rates! Use in applications where desired oil collection rate is not known, where incoming oil rate may change, or where oil is needed to be removed faster/slower at different times. ! Simply Turn Knob to Adjust Oil Lift Rate or to dial it in for best recovery.
Benefits:Uses Belts Polyurethane or Stainless, Uses One to Four Belts, Baldor Permanent Magnet Gearmotor, UHMW Bearing-Grade Polymer Scraper Blade.
Hatco supplies a wide range scale busters, To prevent scaling of any water. We are among the most trusted companies for providing Scale Buster to the clients. Our offered product Ion Scale Buster is stringently checked by the quality auditors on well defined parameters so as to make sure a hassle free operation and performance for long period of time and is widely appreciated by our esteemed clients.
FeaturesHatco technology has bee utilized for environmentally friendly, water conditioning by the residential, commercial and industrail markets for more than 15 years. The technology has been used by some of the worlds largest commercial and industrial companies to treat scaling, corrosion, and other water challenges. Over 300, 000 units have been sold and installed worldwide.
Scale and general corrosion form on equipment surface and restrict water flow, clog systems and reduce system efficiency resulting in costly equipment down time and increased maintenace coste. Using chemicals to treat these conditions results in high chemical disposal costs, pollution of the environment and related health and safety issues
Through our experience we know that in many cases the configuration of the future process plant can already be optimised through a standardised preliminary examination prior to installation. This will save you the cost for investment as well as for future operation. You can be assured of the quality of our service before placing your order.
Advantages of a Pilot Plant
There are two types of Hardness present in water one is Temporary Hardness and another one is Permanent Hardness. Water is considered hard (Temporary) when it has excessive levels of calcium and magnesium dissolved in it. Hard water increases the following
FeaturesHatco Water Softening Plants are designed to produce treated water to suit for various applications. Treated water is of consistency quality with low residual hardness throughout the service cycle.
Available at, FRP, Mild Steel, SS, FRP with inner lining of FRP/ Rubber/Epoxy
Type: Vertical
Flow rate: 01m3/hr to 200m3/hr
The high synthetic resin is used to exchange Sodium ion with hardness forming Calcium and Magnesium ions. After producing desired output, the resin is regenerated with (NaCI) Sodium Chloride solution after which unit is again ready to deliver next batch. RWT Series units are available with different models. The difference between these models is in the capacity of the resin used for each model. These units are easy to operate and maintenance free.
HATCO design and make mixed bed polishing units to suit all of customers need.Cation and Anion resins are combined in a MSRL of FRP vessel to produce ultra pure water.Usually a mixed bed unit contains strong acid Cation (SAC) resin and Weak base Anion (WBA) resins combined to a ratio of approximately 40% Cation resin to 60% Anion resin. (All resin volumes are dependent upon the feed water analysis and the required quantity of treated water).Mixed bed polishers are typically installed when a water quality of less than 1 micro ohm conductivity is required. Normally mixed bed polishers are installed after a standard Reverse Osmosis or De mineraliser (DM Plant), to produce ultra high quality water.The Cation resins in mixed bed units are of a higher specific gravity and settle at the bottom of the vessel at the same time the Anion resin will automatically float to the top.
Please note: The Cation resin must be a strong acid Cation type (SAC) and the Anion resin must be a strong base Anion resin (SBA)After a service cycle, each resin is regenerated as below:
(SAC) : Strong Acid Cation resin is washed with approx. 30% hydrochloric acid.
(SBA) : Strong Base Anion is washed with approx. 26% caustic.
(WBA) : Strong Base Anion is washed with approx. 26% caustic.
Please note: The above regenerate strengths refer to the values before being diluted by the mixed bed unit educator systems.
HATCO offer wide range of UF systems as per customer requirement , we design Ultrafiltration plants for various applications like RO pre treatment, drinking water, ETP, STP and customised requirement.
Ultrafiltration is a separation process using membranes with pore sizes in the range of 0.1 to 0.001 micron. Typically, ultrafiltration will remove high molecular-weight substances, colloidal materials, and organic and inorganic polymeric molecules. Low molecular-weight organics and ions such as sodium, calcium, magnesium chloride, and sulfate are not removed. Because only high-molecular weight species are removed, the osmotic pressure differential across the membrane surface is negligible. Low applied pressures are therefore sufficient to achieve high flux rates from an ultrafiltration membrane. Flux of a membrane is defined as the amount of permeate produced per unit area of membrane surface per unit time. Generally flux is expressed as gallons per square foot per day (GFD) or as cubic meters per square meters per day.
Ultrafiltration membranes can have extremely high fluxes but in most practical applications the flux varies between 50 and 200 GFD at an operating pressure of about 50 psig in contrast, reverse osmosis membranes only produce between 10 to 30 GFD at 200 to 400 psig.
Ultrafiltration, like reverse osmosis, is a cross-flow separation process. Here liquid stream to be treated (feed) flows tangentially along the membrane surface, thereby producing two streams. The stream of liquid that comes through the membrane is called permeate. The type and amount of species left in the permeate will depend on the characteristics of the membrane, the operating conditions, and the quality of feed. The other liquid stream is called concentrate and gets progressively concentrated in those species removed by the membrane. In cross-flow separation, therefore, the membrane itself does not act as a collector of ions, molecules, or colloids but merely as a barrier to these species.
Conventional filters such as media filters or cartridge filters, on the other hand, only remove suspended solids by trapping these in the pores of the filter-media. These filters therefore act as depositories of suspended solids and have to be cleaned or replaced frequently. Conventional filters are used upstream from the membrane system to remove relatively large suspended solids and to let the membrane do the job of removing fine particles and dissolved solids. In ultrafiltration, for many applications, no prefilters are used and ultrafiltration modules concentrate all of the suspended and emulsified materials.
There are several factors that can affect the performance of an ultrafiltration system. A brief discussion of these is given here.
Flow Across the Membrane Surface: The permeate rate increases with the flow velocity of the liquid across the membrane surface. Flow velocity if especially critical for liquids containing emulsions or suspensions. Higher flow also means higher energy consumption and larger pumps. Increasing the flow velocity also reduces the fouling of the membrane surface. Generally, an optimum flow velocity is arrived at by a compromise between the pump horsepower and increase in permeate rate.
Operating Pressure: Permeate rate is directly proportional to the applied pressure across the membrane surface. However, due to increased fouling and compaction, the operating pressures rarely exceed 100 psig and are generally around 50 psig. In some of the capillary-type ultrafiltration membrane modules the operating pressures are even lower due to the physical strength limitation imposed by the membrane module.
Operating Temperature: Permeate rates increase with increasing temperature. However, temperature generally is not a controlled variable. It is important to know the effect of temperature on membrane flux in order to distinguish between a drop in permeate due to a drop in temperature and the effect of other parameters.
Sewage or wastewater is liquid from residences, institutions, commercial and industrial establishments, together with groundwater, surface and storm water.
Nowadays, many hotels are not connected to a main sewerage hence installing sewage treatment plant for your hotels is a major criteria. Why because, Sewage treatment plant also called as wastewater treatment plant or water pollution control plant will take only few hours to remove most of the pollutants from sewage/wastewater before it is released into the natural environment or reuse. Sewage or wastewater from hotels undergoes few treatment processes to remove the majority of solid and organic material before it is clean enough to be safely discharged into waterways. After treatment, the treated water can be reused for gardening or can be disposed off.
The major purpose of STP for hotels is to treat the wastewater influent so that it will not cause dangerous diseases to humans. Wastewater from the hotels is collected in the treatment plant, where it goes through several stages of treatment by means of drains and collectors. The effective sewage treatment plants for small, medium and large sized hotels and resorts are very small and compact which involves mechanical, chemical and biological treatments/techniques which would minimize environmental pollution (i.e. water pollution).
Basic treatment steps involved in sewage treatment plant for hotels are as follows:
1. Preliminary Treatment: This treatment is the first step in processing waste water which is also called as mechanical/physical treatment process which needs to be done previous to primary treatment. During this stage, solids are removed through screening, sedimentation and skimming. Its major objective is to remove coarse solids through screening. Incoming wastewater called influent passes through mechanical screens consisting of bars where rags, sticks, papers, drinking cans and other similar items will get removed. It involves grit chamber to remove sand and grit. This treatment also removes excessive amount of oils and greases. It is essential for preventing damages to the pumps and other equipments in rest of the treatment processes.
2. Primary Treatment: It is also known as physical-chemical treatment which is to be done prior to biological treatment called secondary treatment. It aims at removing organic and inorganic solids by the processes of sedimentation and floatation. Partially treated wastewater from preliminary treatment is allowed to pass through tanks called primary clarifier or sedimentation tank. During this treatment flow of wastewater is reduced to encourage sedimentation and thereby allowing the heavier solids to settle at the bottom and significant amount of floating material such as grease and oil will rise to the surface and be skimmed off. The settled solid is called as primary sludge which will be further subjected to sludge digestion process. This particular treatment removes about 50-60% of influent suspended solids and reduces BOD level up to 30-40%. The clarified water flows on to the next step of treatment.
3. Secondary Treatment: This treatment is referred as biological treatment process which generally uses one of the biological aerobic processes called Activated sludge process to degrade organic matter. During this process, primary effluent enters into aeration tanks, where it is mixed with microorganisms. Air is pumped into aeration tanks and hence bacteria growth will get increase to breakdown the organic matter that still present in the effluent. Now aerated wastewater flows into secondary clarifier where heavier particles and other solids settle to the bottom as secondary sludge. Some of the sludge will be re-circulated back to aeration tank to stimulate activated sludge process to remove as many pollutants as possible. The remaining sludge is removed from the tank and mixed with primary sludge in sludge processing system for further processing. This stage removes about 80-90% of organic solids. Once the water moves out of this stage, it enters into last stage called tertiary stage or disinfection stage.
4. Tertiary Treatment: It is the final stage in small sewage treatment plant which involves physical, chemical or biological processes to remove any residual or remaining suspended solids and dissolved solids. Even after primary and secondary treatment, treated wastewater may contain some disease causing microorganisms and that is why disinfection is required. Disinfection disinfects and kills harmful microorganisms from the effluent and it is done by using disinfectants like chlorine, ozone, UV light or other chemical disinfectants. Ozone and ultraviolet disinfection process is results in cleaner effluent than chlorination which contains residual chlorine that can damage the environment. Tertiary treatment is also called as disinfection treatment which is an essential step because it protects humans health.
Hatco Systems now provides special TRAPPIST Combine treatment of Surface water and Ground water remediation. In combined remediation technologies such as mixing, diluting and GRAVITY DOSING and to treat and induction of Oxidative or Reductive conditions are very cost effective and time consuming. However, these applications are dependent on circumstances, and therefore TRAPPIST has proved to be cost prohibitive and very effective at contaminated sites without injection/ and mixing.
Surface, Groundwater and waste water contamination poses a long-term risk to the environment and the value of your land. Hatco Systems can help you clean up test, safe and effective-without even buying any equipment or system. Our TRAPPIST the most environmental friendly product resolves the environmental issues of polluted lakes, Rivers and all industrial sites where hydrocarbons, metals, heavy metals or Organics have leeched into the water.
TRAPPIST -Advance Sewage Treatment based on advance technology is most successful because of the following reasons.
Sewage treatment Plants are the major source of releasing (EDCs) into the Environment and then into Surface water, rivers & lakes.
Carbocharge: Activated Carbon Desorbing Catalyst
Regenerate the column in very short time; just in 12 hours
No extra capital cost, No drastic modification in existing setup.
Activated carbon, also called activated charcoal, activated coal, or carboactivatus. Activated is sometimes substituted with active. Activated carbon is used in gas purification, decaffeination, gold purification, metal extraction, water purification, medicine, sewage treatment, air filters in gas masks and respirators, filters in compressed air and many other applications.
Hatco Systems, Zeofine is a crystalline, hydrated aluminosilicate that has an infinite three dimensional structure.Zeofine contains extremely pure clinoptilolite (92% mass on average), which is one of the most effective Heulandite type of zeolite. Its highly porous structure (with porosity reaching 50%) provides an extremely large surface area on which chemical reactions and cation exchanges can take place at a veryhigh degree. provides a safe and economical solution for the most varied filter tasks. This filter medium has proved itself the best in many areas, including the chemical industry, food and drink production, in the pharmaceutical industry and in sewage treatment. Due to its high through put and precise filtration clearance, Zeofine is particularly economical.
Alternative to sandSeveral differences set Zeofine apart from regular sand and make it an excellent filter medium. Most sand particles have relatively smooth surfaces and no porosity. They trap particles by straining and bridging them. As the dirt layer increases, sand will typically remove particles down to approximately 30- to 40 microns.
Zeofine, by comparison, has large, rough, angular surfaces with chambers and cavities running throughout each particle. This structure allows it to remove suspended particles by straining and bridging between the granules, but aim to capture particles on the rough surface and in the internal pore spaces. This gives Zeofine the ability to remove particles as small as 3- to 5 microns, according to measurements taken with a scanning electron microscope. With its increased surface area, Zeofine dirt-loading capacity is significantly greater than silica sand.
Application of Zeofine
Hatco system associates with green concept technology.
Eco-oxidizer is an advanced oxidation processor; it utilizes the power of the electromagnetic force (EMF) to convert hazardous contaminants to non-hazardous or less toxic compounds that are more stable, or inert. Eco-oxidizer systems can treat all kinds of industrial wastewater and effluent; can dispose safe recyclable water to save green environment without affecting them.
New generation of advanced oxidation reactor can produce nascent oxygen (O) radical which break down almost all dissolved organic pollutants in industrial wastewater. This process can completely mineralizes and decomposes the organic carbon, present in a huge range of damaging organic contaminants, to safe carbon dioxide and water. Even toxic and hazardous substances can be destroyed.
Eco-oxidizer completely eliminates coagulation, disinfection and coagulation aid chemicals thus reduce the sludge volume from conventional pretreatment coagulation process. It also reduce the treatment area and civil work investment cost.
Eco-oxidizer effectively remove Total suspended solids, Total hardness, Color, heavy metals, cyanide fluoride , organic pollutants , TKN, Nitrates, H2S, O&G and High COD/BOD.
Electro-oxidation produces strong oxidizing radicals that can break down a variety of wastewater pollutants such as BOD/COD, Personal Care and Pharmaceutical Product (PCPP) and pathogens. It is particularly suitable for wastewaters with high ammonia concentration where conventional biological treatments either do not achieve the required results or are cost prohibitive. A typical example where electro-oxidation is the treatment of choice is landfill leachate water where very high concentrations of ammonia require treatment. In addition, centrate from an anaerobic digester at a sewage treatment plant with high ammonia concentration is an ideal candidate for treatment using electro-oxidation.
Treatment performance of Electro-Oxidation?Electro-oxidation processes unlike traditional treatment solutions can treat ammonia in minutes not hours.
Does temperature affect Electro-Oxidation?Unlike conventional biological processes that see a large variability in performance from ambient or wastewater temperatures, performance of the electro-oxidation process is independent of temperature variations.
Hatco system associates with green concept technology.
Our desalination plants have no pipelines at all. Instead, there are channels located in the blocks that serve as the support and the main structural element. In addition, these blocks have a modular design and can be connected into stacks to build a desalination plant of any capacity.
The HP pump is made of Duplex and Super Duplex steel. All sliding surfaces are coated with carbon reinforced PEEK polymer. Our development, the axial-piston HP pump, differs from all current developments. The novelty feature: seawater is pumped into a rotor cavity by pistons and movable bushings, which are actuated by a high-pressure concentrate. Thus, we reach the same capacity as ERI and Danfoss. Our HP pump is a single -unit and has no booster pump.
ADVANTAGES
Hatco not only manufacture energy recovery device also have the following advantages
Hatco Systems, The Patented Next Generation Technology Using Cavitation for Extraction, Process Intensification, Mixing, Increased Mass Transfer and Scale-Free Heating.
The ShockWave Reactor (SPR) technology harnesses the powerful force of cavitation to apply energy to fluids. The cavitation is controlled and is non-damaging to the equipment. The cavitation shockwaves can provide benefits in almost any industry with benefits in:
MixingHeatingExtraction
In heating the SPR can heat fluids without scaling or fouling. In mixing cavitation offers many advantages over conventional technology (such as shear/tank mixers) through its unique mixing mechanism. In extraction cavitation is similar to the more commonly known ultrasound technology, but with key advantage of being the ability to scale beyond the laboratory to large commercial flows.
HATCO offers an effectual range of Effluent Treatment Plants for recycling of wastewater to reduce water demand. The comprehensive treatment solution works at various levels and involves various physical, chemical, biological and membrane processes. HATCO also provides effluent treatment solutions for various types of industrial waste water. Customized systems to suit the wide variety of effluents and to maintain efficiency are provided to industries. These systems include physic-chemical treatment, biological treatment, tertiary treatment and membrane separation process to achieve the zero-discharge standards laid by statutory authority. We provide innovative and economical systems for waste from industries like chemicals, drugs, pharmaceutical, refineries, dairy, ready mix plants & textile etc.
Process :-Screening/ Grit chamber: To remove floatable matter and sand, grit, stones in raw effluent.
