H. K. Industries

Kirti Nagar, Delhi

An Injection Molding or Moulding Machine, used for manufacturing plastic products by the Injection Molding process. It consists of two main parts, an Injection Unit and a Clamping Unit.One of the MOST ENERGY EFFICIENT designs available amongst Injection Moulding Machines incorporating Efficient and sound reduced hydraulic pump. It is consistent with Hikon's Position as being the No.1 in Energy efficient Injection Moulding Machine technology amongst all hydraulics type machines available to customers. The advanced INJECTION UNIT make its way better then others.Our technology division is continuously engaged into quality production to deliver a high return on your investment, long term productivity and environmental compatibility.We offer Automatic mould height adjustment ensure the time and cost saving during the mould changing. The energy saving hydraulics are made of high-quality components. They allow much greater forces to be transferred and enable very uniform and precision movements of the machine. The Mould platens have been designed using FINITE ELEMENT ANALYSIS for optimum rigidity.

Screw Dia (mm) : 100150 Three-Roller Specification : 400X1000 Outputhour (kghr) : 300, 400, 500Product width range (mm) : 800, 1250, 1650 Product Thickness range : 1-10

scrap granulators grinders for different applications in plastic waste cutting, designed to cut the waste materials or scrap of plastic sheets etc into thin Granules so that it can be further used in production.The Hikon Granulatorgrinder is built tough and suited to the most demanding applications, The heavy duty fabricated steel rotor and cutting chamber are capable of withstanding high shock loads, Bearings, knifemounts and the rotor have been over engineered and balanced to ensure a long service life, The well thought out design of the machines allows fast, safe access for cleaning and maintenance, Hikon GranulatorGrinder is also provided with dust collector to obtain dust free flakes, Different types of rotor (V-tech, Staggered for particular applications), BLADES MADE UP OF D-2 MATERIAL WHICH ARE PRECISELY TEMPERED TO WITHSTAND HEAVY LOAD.

Vented Recycling Plant

Hikon Vented Technology

Vented or two-stage screws are applied when volatiles must be removed in order to make a satisfactory product.

How does a vented screw function? First, it reduces the melt pressure to atmospheric, so there is no tendency for the polymer to be pumped out the vent opening. That is accomplished by increasing the channel volume so that the output of the extruder only partially fills the flights under the vent.

A vented or two-stage screw is essentially two screws on the same shaft. The first works as a conventional screw by feeding, melting, and conveying the polymer forward. The second screw does the same, except it is melt-fed by the first screw. The first screw operates with no head pressure, while the second has to overcome any head pressure from the die and other downstream components. In order to keep the vent section of the screw from filling and developing vent flow, the second screw must have more output capacity than the first screw.

Proper venting with no leakage or vent flow does not depend solely on the design of the screw. The barrel vent opening has to be fitted with a contoured plug called a diverter. The diverter deflects polymer away from the opening or else it will quickly become filled with melt. Its design is more of an art than a science but there are many variations that work, all using the same principles.

Design of the vent section of the screw can be optimized for removing volatiles in applications such as devolatilizing printed films and resins that are highly hygroscopic. Another approach is to make a three-stage screw with two vent sections, thereby doubling the devolatilizing area. Also, vacuum pumps can be applied to the vent to remove residual volatiles with low vapor pressure.

HIKON PLASTIC REPROCESSING / RECYCLE MACHINE EFFECTIVE SERIES

Sailent Features :-

• Accurate Hikon own manufactured Vented Technology screw and barrel for moisture removal.
• With High output with the lowest electrical consumption.
• Output range from 100 kg/hr to 1000 kg/hr.
• For PP/PE/PS/ABS/PC/NYLON/DERLYN etc.
• With optional PLC control for extreme performance.
• With VFD control for alteration of motor speed.
• With Cold Screw protection.
• With Hopper force feeder.
• Magnetic detecter with conveyer.
• Water cooled and air cooled die face cutter optional
• With Air Knife.
• With Hydraulic Screen changer

Screw Dia : 40 mm, 45 mm, 50 mm Main Drive : 10 HP, 15 HP, 20 HP Output : 40 kg, 55 kg, 35 kg, 70 kgLay Flat Width : 4 x 14, 4 x 18, 4 x 24Thickness (Micron) : 15 to 100, 20 to 100 Connected Load : 15 KW, 20 KW, 24 KW, 26 KW

Material (Sheet) : HIPS, PP Sheet Width Range (mm) : 300 X 550, 350 X 650Sheet Thickness Range(mm) : 0.30 To 1.25Forming Dia Area (mm) : 300 x 500, 300 x 600

Available in basic as well as grooved feed barrel, Specifi c design of screw and barrel ensure the high production capacity, Accurate temperature control system ensures materials melting performance, Uniform throughout and melt temperature, Sturdy construction wears resistance.Helical gear box with inbuilt thrust bearing.

Vented or two-stage screws are applied when volatiles must be removed in order to make a satisfactory product. A vented or two-stage screw is essentially two screws on the same shaft. The first works as a conventional screw by feeding, melting, and conveying the polymer forward. The second screw does the same, except it is melt-fed by the first screw. The first screw operates with no head pressure, while the second has to overcome any head pressure from the die and other downstream components. In order to keep the vent section of the screw from filling and developing vent flow, the second screw must have more output capacity than the first screw.

An Injection Molding or Moulding Machine, used for manufacturing plastic products by the Injection Molding process. It consists of two main parts, an Injection Unit and a Clamping Unit.

One of the MOST ENERGY EFFICIENT designs available amongst Injection Moulding Machines incorporating Efficient and sound reduced hydraulic pump. It is consistent with Hikon's Position as being the No.1 in Energy efficient Injection Moulding Machine technology amongst all hydraulics type machines available to customers. The advanced INJECTION UNIT make its way better then others.

Our technology division is continuously engaged into quality production to deliver a high return on your investment, long term productivity and environmental compatibility.

We offer Automatic mould height adjustment ensure the time and cost saving during the mould changing. The energy saving hydraulics are made of high-quality components. They allow much greater forces to be transferred and enable very uniform and precision movements of the machine. The Mould platens have been designed using FINITE ELEMENT ANALYSIS for optimum rigidity.

STANDARD FEATURES

CLAMP UNIT

• 5 - point double toggle system
• Mechanical and electrical safety devices
• Low pressure mould protection
• Multi-stage control of pressure, speed and position of mold open/close
• Fast mould clamping with differential device
• Robust casting construction with strengthened tie bar for maximum service life and best molding results
• Automatic mould height adjustment
• Variable mode of ejector movement
• Automatic central lubrication

HYDRAULIC SYSTEM

• Efficient and sound reduced hydraulic pump
• Hydraulic proportional control
• Hydraulic elements by well-known brand, with high reliability and long service
• life
• Oil temperature alarm

INJECTION UNIT

• Two drive cylinder for screw injection
• Multi - stage of injection pressure, speed and position
• Multi - stage of holding pressure, speed and time
• Multi - stage of charging speed, position and time
• PID barrel temperature control
• Screw Plasticizing back pressure control
• Suck back function
• Plasticizing cold start prevention
• Screw speed inspection
• Self purging function
• Efficient plasticizing device with strong torque motor

CONTROL UNIT

• With LCD Screen
• Mold data storage
• Linear transducer for clamping / injection / ejection control
• English, Spanish, Portuguese and other language options

OPTIONS

• Special screw for PET/PC/PA/PMMA
• Unscrew device
• Additional core pulling
• Air blow device
• Shut-off nozzle
• By-pass filter
• Euromap-12 robot interface
• T slot platen
• Variable pump system
• Servo motor system
• Sandwich/interval injection system
• Accumulator assisted injection system
• Auxiliary machine (hopper dryer, auto loader, belt conveyer dehumidifier, mould temperature controller, granulator, mixer chiller, cooling tower, robot)