Post Buy Requirement

Rolling Machine

We are leaders in the market for providing best range of c purlin machine, Corrugated Sheet Roll Forming Machine, Trapezoid Roll Forming Machine, Glazed Tile Roll Forming Machine and Door Frame Roll Forming Machine

C Purlin Machine

  • Maximum sheet width that can be formed 175 mm
  • Maximum sheet thickness in CRCA Strips that can be formed 2mm
  • Horizontal distance between shafts 300 mm
  • Number of forming stations 20 nos
  • Vertical station 6 nos
  • Total HP for Line 35
  • Speed of the machine 4 mt/minit
  • Size of machine 7200 x 1100 x 1100 mm
  • Coil weight 2 MT Max
  • Coil width 500 MM
  • Coil bore 450 MM min, 510 MM max dia
  • Mandrel movement Manually adjusted
  • Back Tension Manually adjusted

We are one of the leading organization occupied in providing brilliant qualityC Purlin Machine, which are producing by using high grade material.we designed a lots kinds ofCZ Purlin roll forming machine. due to the high graded superiority and our client fulfillment, The product by C&Z purlin roll forming machine has many benefit such as beautiful and colorful outside, light weigh, long life durability. It was widely used in every corn world wide. we can develop special C Purlin Roll Forming Machine as per customer requirement.

  • D Coiler 1 ton cap.
  • Entry Gate with
  • Roll Forming Machine with 20 station , 10 Gear Boxes & 25 H.P. electrical.
  • Power press 20 tone,
  • Feeder
  • Control Panel semi auto
  • Cutting Unit (Hydro.)
Entry Gate

Entry gate will be provided for movement of sheet to roll former.

Main Base

The main base is MS fabricated structure and adequately ribbed to minimize the distortion. It is accurately machined on top and bottom surfaces the threaded holes are made on the bed for positioning the stands.

Mill stands (Station)

The stands are mounted on the bed of the machine the line alignment can be easily done due to guide ways arranged on the bed of the machine. Each forming head consists of a fixed housing and sliding type out board housing. The mill stands will be arranged to locate shafts mounted on taper bearings. For the top shafts the bearings are housed in the cartridge type bearing blocks. The bottom shaft bearings are located in the bored machined in the housings. The bottom arbors are fixed in position whereas the top arbors along with cartridge blocks could be raised or lowered in vertical guides machined in housings.

Roll shafts

The roll shafts dia. 60mm will be manufactured from quality steel and will be keyed to locate tooling.

Drive

The drive to the roll former will be by means of a gear box system. The main drive will be provided by means of 10 HP motor

Tooling

One set of Tooling with EN31 grade will be from imported material suitable for your machine as standard supply. The same is involved in operations like rough machining, keyway, rough profiling, profile machining and inspection with final template for above.

Feeder
  • Shaft Dia. -60 mm
  • Inner - 200 mm
  • Material -EN 31
  • Motor H.P. -1
  • Gear box -1
Punching Press
  • Capacity -20 tone
  • Motor H.P. -3
Cutting Unit (Hydro)

Hydraulically operated power pack along with cutting die with 3 HP electrical.

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Corrugated Sheet Roll Forming Machine

  • Maximum sheet width that can be formed 1450 mm
  • Maximum sheet thickness in PPGL/PPGI/NCGI Strips that can be formed 0.3 to 0.8 mm
  • Horizontal distance between shafts 500mm
  • Number of forming stations 23 nos.
  • Total HP for Line 15
  • Speed of the machine 0 -25 mt / minute
  • Size of machine 9500 x 1700 x 1100 mm
  • Coil weight 5 MT Max
  • Coil width 1450 MM
  • Coil bore 450 MM min, 510 MM max dia.
  • Mandrel movement Manually adjusted
  • Back Tension Manually adjusted
  •    
  • D coiler 5 ton cap.
  • Entry Gate with
  • Roll Forming Line with 23 station , 10 H.P. electrical.
  • Control Panel
  • Cutting Unit (Hydro.)Entry Gate

    Entry gate will be provided for movement of sheet to roll former.

    Main Base

    The main base is MS fabricated structure and adequately ribbed to minimize the distortion. It is accurately machined on top and bottom surfaces the threaded holes are made on the bed for positioning the stands.

    Mill stands (Station)

    The stands are mounted on the bed of the machine the line alignment can be easily done due to guide ways arranged on the bed of the machine. Each forming head consists of a fixed housing and sliding type out board housing. The mill stands will be arranged to locate shafts mounted on taper bearings. For the top shafts the bearings are housed in the cartridge type bearing blocks. The bottom shaft bearings are located in the bored machined in the housings. The bottom arbors are fixed in position whereas the top arbors along with cartridge blocks could be raised or lowered in vertical guides machined in housings.

    Roll shafts

    The roll shafts dia. 70mm will be manufactured from quality steel and will be keyed to locate tooling.

    Drive

    The drive to the roll former will be by means of a chain. The main drive will be provided by means of 10 HP motor

    Tooling

    One set of Tooling with EN grade will be from imported material suitable for your machine as standard supply. The same is involved in operations like rough machining, keyway, rough profiling, profile machining and inspection with final template for above.

    Cutting Unit (Hydro)

    Hydraulically operated power pack along with cutting die with 3 HP electrical.

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Trapezoid Roll Forming Machine

  • Maximum sheet width that can be formed 1450 mm
  • Maximum sheet thickness in PPGI/PPGL Strips that can be formed 0.5 mm
  • Horizontal distance between shafts 500mm
  • Number of forming stations 23 nos.
  • Total HP for Line 15
  • Speed of the machine 0 To 25 mt / minute
  • Size of machine 9500 x 1700 x 1100 mm
  • Coil weight 5 MT Max
  • Coil width 1450 MM
  • Coil bore 450 MM min, 510 MM max dia.
  • Mandrel movement Manually adjusted
  • Back Tension Manually adjusted
  • D coiler 5 ton cap.
  • Entry Gate with
  • Roll Forming Line with 23 station , 10 H.P. electrical.
  • Control Panel semi auto
  • Cutting Unit (Hydro.)
  • Entry Gate

    Entry gate will be provided for movement of sheet to roll former.

    Main Base

    The main base is MS fabricated structure and adequately ribbed to minimize the distortion. It is accurately machined on top and bottom surfaces the threaded holes are made on the bed for positioning the stands.

    Mill stands (Station)

    The stands are mounted on the bed of the machine the line alignment can be easily done due to guide ways arranged on the bed of the machine. Each forming head consists of a fixed housing and sliding type out board housing. The mill stands will be arranged to locate shafts mounted on taper bearings. For the top shafts the bearings are housed in the cartridge type bearing blocks. The bottom shaft bearings are located in the bored machined in the housings. The bottom arbors are fixed in position whereas the top arbors along with cartridge blocks could be raised or lowered in vertical guides machined in housings.

    Roll shafts

    The roll shafts dia. 70mm will be manufactured from quality steel and will be keyed to locate tooling.

    Drive

    The drive to the roll former will be by means of a chain. The main drive will be provided by means of 10 HP motor

    Tooling

    One set of Tooling with EN grade will be from imported material suitable for your machine as standard supply. The same is involved in operations like rough machining, keyway, rough profiling, profile machining and inspection with final template for above.

    Cutting Unit (Hydro)

    Hydraulically operated power pack along with cutting die with 3 HP electrical.

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Glazed Tile Roll Forming Machine

  • Maximum sheet width that can be formed 1450 mm
  • Maximum sheet thickness in PPGI/PPGL Strips that can be formed 0.3 To 0.8 mm
  • Number of forming stations 23 nos.
  • Total HP for Line 7.5
  • Speed of the machine 0 -25 mt / mint
  • Size of machine 9500 x 1700 x 1100 mm
  • Coil weight 5 MT Max
  • Coil width 1450 MM
  • Coil bore 450 MM min, 510 MM max dia.
  • Mandrel movement Manually adjusted
  • Back Tension Manually adjusted
  •    
  • D coiler 5 ton cap.
  • Entry Gate with
  • Roll Forming Line with 23 stations, 7.5 H.P. electrical.
  • Control Panel
  • Cutting Unit (Hydro.)Entry Gate

    Entry gate will be provided for movement of sheet to roll former.

    Main Base

    the main base is MS fabricated structure and adequately ribbed to minimize the distortion. It is accurately machined on top and bottom surfaces the threaded holes are made on the bed for positioning the stands.

    Mill stands (Station)

    The stands are mounted on the bed of the machine the line alignment can be easily done due to guide ways arranged on the bed of the machine. Each forming head consists of a fixed housing and sliding type out board housing. The mill stands will be arranged to locate shafts mounted on taper bearings. For the top shafts the bearings are housed in the cartridge type bearing blocks. The bottom shaft bearings are located in the bored machined in the housings. The bottom arbors are fixed in position whereas the top arbors along with cartridge blocks could be raised or lowered in vertical guides machined in housings.

    Roll shafts

    The roll shafts dia. 70mm will be manufactured from quality steel and will be keyed to locate tooling.

    Drive

    The drive to the roll former will be by means of a chain. The main drive will be provided by means of 10 HP motor

    Tooling

    One set of Tooling with EN grade will be from imported material suitable for your machine as standard supply. The same is involved in operations like rough machining, keyway, rough profiling, profile machining and inspection with final template for above.

    Cutting Unit (Hydro)

    Hydraulically operated power pack along with cutting die with 3 HP electrical.

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Door Frame Roll Forming Machine

  • Maximum sheet width that can be formed 320 mm
  • Maximum sheet thickness in CRCA Strips that can be formed 2 mm
  • Horizontal distance between shafts 350mm mm
  • Number of forming stations 16 nos.
  • Vertical station 8 nos.
  • Total HP for Line 25 (ABB)
  • Speed of the machine 5 to 10 mt/minute
  • Size of machine 6500 x 1100 x 1000 mm
  •    
  • Coil weight 2 MT Max
  • Coil width 300 MM
  • Coil bore 470 MM min, 520 MM max dia.
  • Mandrel movement Manually adjusted
  • Back Tension Manually adjusted
  • De coiler 2 ton cap.
  • Entry Gate with
  • C) Roll Forming Line with 16 stations, 8 Gear Boxes & 20 H.P. electrical.
  • Control Panel semi auto
  • Cutting UnitEntry Gate

    Entry gate will be provided for movement of sheet to roll former.

    Main Base

    The main base is MS fabricated structure and adequately ribbed to minimize the distortion. It is accurately machined on top and bottom surfaces the threaded holes are made on the bed for positioning the stands.

    Mill stands (Station)

    The stands are mounted on the bed of the machine the line alignment can be easily done due to guide ways arranged on the bed of the machine. Each forming head consists of a fixed housing and sliding type out board housing. The mill stands will be arranged to locate shafts mounted on taper bearings. For the top shafts the bearings are housed in the cartridge type bearing blocks. The bottom shaft bearings are located in the bored machined in the housings. The bottom arbors are fixed in position whereas the top arbors along with cartridge blocks could be raised or lowered in vertical guides machined in housings.

    Roll shafts

    The roll shafts dia. 50 mm will be manufactured from quality steel and will be keyed to locate tooling.

    Drive

    The drive to the roll former will be by means of a gear box system. The main drive will be provided by means of 3 HP motor

    Tooling

    One set of Tooling with EN31 grade will be from imported material suitable for your machine as standard supply. The same is involved in operations like rough machining, keyway, rough profiling, bore grinding, profile machining and inspection with final template for above.

    Cutting Unit

    Hydro press (with dais 4 set )

    • GEAR BOX ELECON
    • Motor ABB
    • Bearing -SKF
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Highway Guardrail Roll Forming Machine

  • Maximum sheet width that can be formed 490 mm
  • Maximum sheet thickness in CRCA Strips that can be formed 3 mm(M.S.)
  • Horizontal distance between shafts 450 mm
  • Number of forming stations 16 nos.
  • Vertical station 7 nos.
  • Total HP for Line 28
  • Speed of the machine 5 To 10 mt/minit
  • Size of machine 8100 x 1400 x 1100 mm
  •    
  • Coil weight 3MT Max
  • Coil width 600 MM
  • Coil bore 500 MM / 550 mm
  • Mandrel movement Hydro.
  • Back Tension Manually adjusted
  • D coiler 3 ton cap.
  • Punching press 50 tone
  • Entry Gate with
  • Roll Forming Machine with 16 station, 6 Gear Boxes & 20 H.P. electrical.
  • Control Panel semi auto
  • Cutting Unit (Hydro.)Punching press
    • 50 tone Hydro. press
    • 5 HP
    • Oil tank 150 liter
    Entry Gate

    Entry gate will be provided for movement of sheet to roll former.

    Main Base

    The main base is MS fabricated structure and adequately ribbed to minimize the distortion. It is accurately machined on top and bottom surfaces the threaded holes are made on the bed for positioning the stands.

    Mill stands (Station)

    The stands are mounted on the bed of the machine the line alignment can be easily done due to guide ways arranged on the bed of the machine. Each forming head consists of a fixed housing and sliding type out board housing. The mill stands will be arranged to locate shafts mounted on taper bearings. For the top shafts the bearings are housed in the cartridge type bearing blocks. The bottom shaft bearings are located in the bored machined in the housings. The bottom arbors are fixed in position whereas the top arbors along with cartridge blocks could be raised or lowered in vertical guides machined in housings.

    Roll shafts

    The roll shafts dia. 70 mm will be manufactured from quality steel and will be keyed to locate tooling.

    Drive

    The drive to the roll former will be by means of a gear box system. The main drive will be provided by means of 15 HP motor

    Tooling

    One set of Tooling with EN31 / D3 grade will be from imported material suitable for your machine as standard supply. The same is involved in operations like rough machining, keyway, rough profiling, profile machining trial and hardening , bore grinding and inspection with final template for above.

    Cutting Unit (Hydro)

    Hydraulically operated power pack along with cutting die with 3 HP electrical.

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Roof Panel Roll Forming Machine

Roof Panel Machine is used for uncoiling, straightening, gauging, cross-cutting to length and stacking work. It perform a variety of operational functions including cut sheet leveling, edge trim (if required), cut to length and stack sheets and plates. The cut to length line can make sure of accurate feeding and shearing. It can be widely used in cold or hot rolling carbon steel, tinplate, stainless steel and all the other kinds of metal materials with surface coating.

Cut to length line machine is controlled by PLC system or manually as required by the customer. It has PLC controlled single shaft feeder, the information of length, shearing numbers and speed can be input to the HMI. When the need shearing number is reached the line can stop automatically. The line speed can be adjusted. It has a gauge with high precision, and whole line can work automatically and operate easily thereby producing smooth sheets.

Various Components are included in Cut To Length Machines like coil car, decoiler, entry support device, width adjustor device , straightening machine, gauge table, shearing machine, run out table, pneumatic discharge and stacker device, unloading table, pneumatic system, Electrical system with computer PLC program control, Hydraulic system etc.

Specifications & Features of Cut To Length Machines:
  • We manufacture CTL Lines 400-2500mm Width.
  • Thickness of the coil caries 0.20-20mm CRC, HR, CRNGO & SS Material.
  • Coil weight varies 3.0 tons to 30 tons.
  • Shear/Fly shear available both type. (Pneumatic clutch operated & Hydraulically operated).
  • Straightener/Rolls machine are made of Alloy steel material toughned & Machined.
  • Driven by gears or auxillery gear box.
  • Line speed up to 40 Meters per Minute.
  • Variable Speed of line as required.
  • Electrical Stopper Control Line-Optional.
  • Encoder with PLC Control base line-Optional.
  • NC Servo Motor Control Line-Optional.
  • Back trey, Conveyor or Stacking Table-Optional.
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