Gripex Packing India Pvt Ltd

Medchal, Hyderabad, Telangana

SIAT ProWrap is the new versatile and scalable turntable semi-automatic machine for intensive and demanding stretch film applications, able to optimize film consumption and to guarantee full control of all wrapping parameters throughout the cycle.

INDUSTRY 4.0 CONCEPT TECHNOLOGY

High-end machine designed in accordance with Industry 4.0 concept, ProWrap ensures the customer optimization of the transit packaging solution for their specific industry while saving resources and time and supervising machine productivity (up to 30 plts/hour), its working time and film consumption.

Thanks to the advanced setting options, which consist of 12 programs and 5 operating modes, you will be able to optimize your packaging process while increasing the stability of the wrapped load.

The list of options available, such as pressing units, roping device or a variable pre-stretch up to 400% (with double motor), allows you to equip SIAT ProWrap according to your business needs.

Furthermore, the option of having a different amount of film in different areas of the pallet (6 upshift zones, 6 downshift zones) guarantees savings in film.

This solution will protect the load during the transportation and avoid wasting film.

The 4.0 concept of the new ProWrap makes it extremely easy to find the best transit packaging solution suitable for each kind of product and to add value to your business

THE NEXT-GENERATION OF DESIGN

• The modern and friendly design of SIAT ProWrap wrapper is extremely resistant and long-lasting, providing high level performances which lasts for years without particular maintenance or fixing up.
• It can work without any problem also in heavy duty environment (-20°C).

A SAFETY DRIVEN SOLUTION

• Production space optimization is an important issue in all manufacturing plants. The exclusive new detection area scanner of SIAT ProWrap has been designed to guarantee higher safety standards and the smallest machine footprint.
• Thanks to its 3 alarm zones and the leading-edge software, the machine calculates a proper safety distance and stops immediately in case of the nearest point of operation hazard.

WS-46 & WS-47 Automatic turntable pallet wrapping machine range

The WS 46/47 models are fully automatic rotating turnatable stretch wrapping machines.

These machines are designed for low to medium duty wrapping applications. WS46/47 machines are available in different configurations, with the possibility of 90° pallet in-feed and out-feed mode.

The integrated roller conveyor with narrow pitch rollers ensures a safe and smooth movement of all types of pallet. The WS 46/47 machines are fitted with state-of-the-art motorized MAILLIS PW spool carriage for up to 300% pre-stretch and easy film insertion (No Thread®). Machines also include, as standard, clamping, cutting and brushing unit for stretch film treatment at the end of cycles. The WS range models are equipped with Siemens® PLC and touch screen HMI for more intuitive control and advanced features.

On WS range models it is possible to determine the required PLr.

All the machines of this range are made with strong and robust tubolar steel frame with four telescopic supports (legs) and equipped with stiffening ribs on the feet and on the points of maximum stress (computation of the structure finite element Cosmos).

Thanks to their standard carbon fiber ring (patent M.J. Maillis Group), Mancon models are capable of reaching high speeds with a low level of inertia.

Key Features

• Electrical distribution rotating Wampfler 6 rails industrial system and signal transmission by certificated Phoenix Contact Bluetooth®.
• Values obtained by mechanically stretching with pairs of pulleys to ensure repeatability in time. Available values from 20% to 400%.
• Three kits supplied as standard: values chosen by the customer. Locking system of the door of the stretch carriage with “No Thread” to maximize operator’s actions. Spindle-holder with an opening angle of 40° for a perfect ergonomic position of the operator.
• Automatic pallet height reading photocell.
• The stretch carriage is fitted with a low-inertia motor (servomotor Lenze) controlled by vectorial inverter to ensure an absolutely constant value on film consumption.
• Treatment film end with welding infrared (patent M.J. Maillis Group) to ensure a pallet without any tape of film tail and a perfect welding of the whole film.
• Wiring with Profibus fieldbus modules distributed.
• Electrical control panel with Siemens® S7 300 PLC (optional Allen Bradley® brand) and Proface display operator interface. Other brands on request.
• The machine has 15 programs freely customizable.
• The machines are fully configurable with many additional options. Please ask for any further detail may you need.

Gripex Packing India Pvt Ltd offers quality Pallet Stretch Wrapping Machines. These machines are developed with the help of fine technology and are capable of processing any operation. Our machines are consistently tested on various parameters and our range consists of Entry Level Pallet Stretch Wrapping and Automatic Pallet Stretch Wrapping Machines.

These are fabricated with the help of supreme techniques and with the joystick and stretch wrapping machines of turntable type. Also available with Profile cut base plate.

Features

Fully automatic stretch wrapping machine with Auto film clamping & cutting.

Also available with automatic online conveying.

Heavy duty turn table for all industrial applications.

It ensures stable and moisture-proof wrapping of pallets at minimum cost.

Choose us as we are pallet wrapping machine manufacturers in India.

The machine, suitable for medium to high production rates, has been designed for unstable loads and can be installed at the end of any automated production line or as stand-alone unit, with integrated in-feed and out-feed conveyors. The RA machines have a state-of-the-art power pre-stretch unit, which combines fixed pre-stretch options up to 300% with precise lay-on force control. Thanks to this combination, the end user will be able to obtain a compact and high quality pallet packaging.

The clarity of touch-screen control unit ensures flexibility and high functionality: easy set-up, fault-finding function and manual control of any part of the machine. The machine parameters are simply set by the operator entering the required pallets per hour and film overlap. The machine can be equipped with a film seaming unit and different other options. Safety is provided by mechanical guarding with one interlocked door and light guards on the in-feed and out-feed areas. The machine is in compliance with all european standards and is CE certified.

Key features:

• Stretch film roll dimensions (mm) - 500 (W) x 300 (ø) x 76 (ø Optional 750)
• Top sheet roll width - from 1200mm up to 2400mm
• Rotation speed - up to 34rpm (depending on model)
• Capacity - up to 80 pallet/hour depending on wrapping pattern and machine model
• Film tension (lay on force) - completely adjustable from HMI on each program step
• Control - by Siemens® S7-1200 / S7 - 300 PLC with color touch-screen Panel

It is ideal for applying either standard polythene film or printed banner with logos or messages around the perimeter of the load. Wrapping cycle: after the pallet infeed, two reel holder carriages move through pulleys driven by motor and clutches. During the spinning, these adjust the film tension. The pallet moves through machine dragging the film and once pallet gets out, welding bars close and the film is cut and welded.

It is ideal to be integrated into fully automatic lines with conveyors. The machine wraps small and big packages in spiroidal pattern. The pre-stretch ratio is electronically adjustable from 0 to 300%. Adjustable film overlapping and reinforcement at specific points of the package are just some of the functions of this machine. It can also be equipped with two pressure units to hold light loads during the wrapping cycle.