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2 Products availableWe offer a complete product range of U Mixer, Dynamic Classifier and Ballmill
Construction grade Microsilica SiO2 88%
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It is widely used to mix solid particles and liquid. In this equipment raw materials mixed with the help of rotating scrapper and air. But this machine uses for aqua mixture only.
Single Toggle Jaw crushers are used for primary crushing. Single Toggle Jaw Crusher is designed for exceptionally heavy and continuous applications.
Single toggle jaw crushers are provided in heavy and light versions with welded steel housing and a moving jaw in a welded or cast steel version, as well as an eccentric shaft made of high-grade forged steel.
Features And Benefits
Mild steel fabricated crusher body is strengthened to withstand heavy load. Main (Eccentric) shaft is running on antifriction bearings. Jaw plates and chick plates are made from highly wear resistance manganese steel. Oscillating Jaw is fabricated from mild steel, which is fitted on main shaft. Both flywheels are work as pulleys. Flat OD wheel is for flat belt drive and V-grooved wheel is for V-belt drive. Out let gap can be varied easily by add OR remove mild steel plates between toggle plate and main body.
GREENFIELD jaw crusher is Heavy duty with robust design single toggle Jaw Crusher. It is for Crushing wide variety of hard material. Material can be crushed are Lime Stone, Marble, Granite, Rock, Dolomite, Bentonite, Coal, Ferro-Alloys etc.
The Hammer Crusher/Disintegrator is widely used in the industry of mining, building materials, chemical industry, metallurgies and fodder.
The Hammer Crusher/Disintegrator can secondary and fine crush materials in middle or less than middle hardness such as barite, limestone, terrazzo, silica and stone, coal, coke, gypsum, aluminum sulfate, slag, etc.
Features And Benefits
Pulverization is done by continuous impact of rotating hammers against liners. Raw material feed in rotary feeder from inlet hopper and spills into the grinding chamber. Strong hammering breaks lumps into small particles. At the same time air stream blowing through the Pelletizing Equipment Manufacturer carries the ground material towards outlet. Whizzer classifier doesn’t allow oversize particles to pass and returned them into the grinding chamber. They are re-grind and reduced up-to acceptable size. Fan is working for convey particles passed from Whizzer and send it to cyclone collector. Three-way connection Cyclone & dust collector (fabric type) provides clear air to the mill and keeps entire operation free from dust too.
A tube mill is a type of grinder used to grind and blend bulk material into nano size using different sized balls. The working principle is simple; impact and attrition size reduction take place as the ball drops from near the top of a rotating hollow cylindrical shell. The nanostructure size can be varied by varying the number and size of balls, the material used for the balls, the material used for the surface of the cylinder, the rotation speed, and the choice of material to be milled. Tube mills are commonly used for crushing and grinding the materials into an extremely fine form. The tube mill contains a hollow cylindrical shell that rotates about its axis. This cylinder is filled with balls of very small size that are made of stainless steel or rubber to the material contained in it. Tube mills are classified as attritor, horizontal, planetary, high energy, or shaker.
Rotary dryer is widely used for drying materials in industries like cement, mine, building materials, chemistry, food and fertilizer, Rotary Dryer Manufacturer etc. This rotary drying machine comes with thermocouples on the feeding and discharging device to control the temperature. Thermometers are also adopted so as to better control the working temperature (generally 350-380°) of the rotary drier.
The auto-combustion device provides heat resource for our rotary drier, which adopts down-flow heating method. When the mineral materials are fed into the cylinder, it flows down as a result of gravity. Meanwhile, they are repetitively scattered in the air so that they are in full contact with the hot air. The material is thus dried gradually.
Greenfield Tech Projects is one of the leading and reputed manufacturing company in India with 3 decades of experience in the field of drying and processing of Industrial as well as food grade materials. Greenfield Paddle Dryers are designed and manufactured to that efficiency that it can dry all kinds of sludge by utilizing either steam or heating mantles or oil as an heat source.
Working Principle:
The paddle dryer for drying or cooling of paste, particle, powder and slurry state of material, perform the process of drying, cooling, heating, sterilizing, reacting and combustion under low temperature. The special stirring and material transferring paddles, makes high heat transferring efficiency, and provide self-cleaning function. The special rectangular shaped paddles does the mixing, stirring and material transferring with high efficiency and self-cleaning function in the heated trough surface.
Rectangular shaped paddles are concentrated on the hollow shaft. Heat media flow through the trough and heats the chamber uniformly. The heat transferring area in the effective volume is very high. The temperature range of heating media is 40 °C to 320 °C. All heat is utilized for to drying the material and there is no heat loss. The surface of rectangular shaped paddles has self-cleaning function. The trough of hollow Paddle dryer is U shaped. To avoid any leakage of material, there’re sealed terminal cover and top cover with the trough. The heat transferring media flow through the rotation connector, jacket’s shell and hollow stirring shaft.
Features:
Steady operation: The material particles fully contact heat transferring surface, because of the special compressing and swell-stirring effect of the paddle. The difference of the temperature, humidity and mixing effect are very small in the different axial area, so to ensure the stability of process.
The membrane strainer is a solid liquid separation equipment using the principle of pressure feeding. It is being used successfully in almost every industrial filtration processes. It includes a series of filter / strainer plates and frames or recessed plates which are arranged alternately. A filter / strainer medium is provided in between the plates. A feeding pump is utilized to force the liquid through the medium leaving the solid trapped inside.
Because of its simplicity and flexibility, the chamber Membrane Strainer has been widely applied in clarification and dewatering applications.
Industrial wash stations are used as standard practice where large capacity and high efficiency of screening and washing are desired.
Continuous spray of pressurized water is helpful to separate silica from rock minerals and also can break soft minerals in small size. This is mostly used in gold, zircons and gems beneficiation plant.
Industrial vibrating screen are used as standard practice where large capacity and high efficiency of screening are desired.
Vibrating screen for stand alone or multiple installations are manufactured in a wide range of sizes for varying application and production demands. Each unit is compatible with all screening systems and can be integrated into existing and current processing plants. We offer wide range of vibrating screen and vibrating separator like industrial vibrating screen, vibrating screen separator, vibrating screens, industrial woven wire screens, woven wire screen. This industrial vibrating screen and vibrating screen separator available in industrial leading price.
Advantages of Vibrating Screen and Vibrating Separator include :
Gyratory motion is the most effective method for screening. It causes 100% rotary motion and causes dispersion stirring & stratification of material to be sifted. Feed material constantly flows in Horizontal motion along a loop pattern on Vibro screen surface. GREENFIELD Vibro screen provides optimum screening & assures maximum feed-rate & efficiency.
Vibro screen are driven by a special type of vertically mounted motor having eccentric at the upper & lower end of the shaft. Rotation of out of balance top weight causes vibration in Horizontal plane whereas the rotation of lower weight causes tilt & vibrations in vertical plane.
The heart of the Vibro screen is its special heavy duty, Robust Motor, having out of balance weight at top & bottom. By changing their lead angle, various spiral-creening patterns are obtained to suit different application.GREENFIELD
It is one type of material lifting equipment by which we can convey material to any height. This is equipment which in a less space can carry material to any height irrespective of material size, liquid or solid.
Features And Benefits
We provide Bucket Elevator in industry-specific grades and specifications.This type of conveyor contains bucket to hold the material and a belt to carry the bucket. A high performance motor is available to drive the belt and varied accessories to assure perfect loading of the buckets and discharge of the material. Our Elevator Conveyor Belt is durable and can withstand the weight of heavy material. As a prime manufacturer of Belt Elevator Conveyor, we ensure that our products are served to the clients within committed time lines and at competitive rates.
Pneumatic Conveying System is a widely adopted means of transporting dry bulk material either by Vacuum or by Pressure of Air. Depending on the material to be conveyed, the air stream with specific velocity will carry the material to the final destination.
Features And Benefits
Sound manufacturing capabilities enable us to design and develop Screw Conveyor that can transport moisturized, fine, and dusty material that are easy to transport from one place to another. This kind of Conveyors Screw is demanded in industries like chemical, fertilizers, and others. We have the expertise to design and develop high grade Screw Conveyor System that serve the purpose of the customers and meet the needs of the clients. Above all, we offer these products at competitive prices.
We are engaged in offering Conveyor Belt to carry loose and fine material without littering. The angle of elevation is around 15 degree to 45 degree to develop as troughed tray with capacity to hold a variety of material. The capacity ranges from 100TPH to 2000TPH. Our team of engineers and other professionals make sure that each of the product we offer meet the requirement of the industries and efficiently fulfill the application. Moreover, Belt Conveyors are available at competitive rates.
A rotary drum granulator, a kind of fertilizer equipment, is mainly used to complete granulation process during compound fertilizer production processes. Firstly, add raw materials into the drum. Then the materials will rotate along with drum rotation. Finally, the materials will form into granules under the condition that a certain humidity and temperature is provided.
Pelletizers are the equipment of choice when uniform pellet size and ease of control are important when converting powdered materials into round spherical pellets of 500 micron to 20 mm diameter. The equipment that dries raw ground materials and makes pellets: Starts pelletizer rotating and start feed and discharge conveyors and traveling grates in pre burning-ovens.
Pelletizers can agglomerate fine, dry feed materials such as chemical powders, limestone, fertilizer, coal fines, cement / lime kiln dust and fly ash as well as wetter materials such as filter / centrifuge cake, minerals, ores, vibrating sludge and pond tailings.
Features And Benefits
Solemnity Separator is a kind of separating machine that classifies big and small mineral granules. It works according to the fact that different granules (with various sizes and weight) sink at different speeds in liquids. It can filter powders grinded from mill and rotate the course materials to the feeding hole of the mill and discharge filtered fine materials though the overflow pipe.
A Dynamic Separator is an industrial machine which sorts materials by a combination of size, shape, and density. It works by injecting the material stream to be sorted into a chamber which contains a column of rising air. Inside the separation chamber, air drag on the objects supplies an upward force which counteracts the force of gravity and lifts the material to be sorted up into the air. Due to the dependence of air drag on object size and shape, the objects in the moving air column are sorted vertically and can be separated in this manner.
Dynamic Separators are commonly employed in industrial processes where a large volume of mixed materials with differing physical characteristics need to be sorted quickly and efficiently.
GREENFIELD Homogenizer is one kind of mixer to mix different powders. Horizontal mixer is precisely designed to maintain combination of three major dimensions is Diameter, Ribbon width and Pitch. It is for effective distribution of very small amount of additive added is getting effected and assures homogeneity of final output. Powder is got Rotary as well as horizontal motion in positive direction to get effective blending which is happen by design perfect sizing of inner and outer ribbons.
We designed machine to help our customer to get very good productivity. Easy dismantle for cleaning and quick reassemble is possible by Fabricated U-trough, bolted ribbons and arms, Shaft on heavy duty bearing and housing, bolted End plates, bolted stuffing box.
Blender is used to blend powder product like Pharmaceutical, Chemicals, Dyes, Pigments, Organics, Agricultures products, Minerals, Pesticides & Food products.
The Muller type mixer provides additional mixing forces over that of more conventional mixers to assure that the total mixture prepared is of uniform consistency. Unlike conventional mixing, mulling provides forces that incorporate kneading, shearing, smearing, and blending of materials for total uniform consistency. This process produces just enough pressure to move, intermingle and push particles into place without crushing, grinding, or distorting the ingredients. The result is a final mixture of truly uniform consistency in both physical and chemical structure.
Mulling is an extension of Muller 4Mixture, mixing resulting from the intensification of work forces The work forces are applied via the tread of weighted mulling wheels. The weight, and thereby the mixing efficiency, is controlled through a spring suspension arrangement on the wheel that is fully adjustable and allows the user to increase or decrease the amount of work that is applied to the mixture via the mulling wheel.
U-Mixers are equipped with two parallel counter-rotating intermeshing paddle shafts. The adjustable angle of inclination of the mixing paddles allows perfect adaptation to the different characteristics of the materials and to the requirements of the mixing process.
U-Mixers are used for mixing of powders, sludge granulation and neutralization, as well as for the conditioning of powders (dust), ashes, or sludge.
Features And Benefits
We offer an extensive range of Pan Mixers with outputs from 400 liters to 3, 300 liters. This makes them suited to a wide range of users, from small builders to ready-mix plants. Pan Mixers are ideal for mixing mortar and wet and dry screeds. All Pan Mixers in our range can be fed via a variety of methods including a bucket rail system or conventional conveyor belt and radial scrapers. Larger models are fitted with dual mixing sequence and double rotation mixing arms giving a fully homogenized mix within 60 seconds.
Intensive Mixture has same working principle of Pan Mixture. But here Pan also rotates in opposite direction of the scraper.
Rotary Table Feeder will consist of a power driven circulated plate rotating directly below a hopper / bunker. A feed collar located immediately above rotating table used in conjunction with an adjustable plough, determines the volume of material discharged.
The lower edge of the feed collar will be parallel to the table with a predetermined gap from table top. This arrangement permits equal quality of material to flow under the collar and spread over the table as it resolves. The material is then ploughed off into the discharge chute.
Rotary table feeders are most useful for handling materials that are sluggish, tend to interlock or mat and thereby arch over restricted openings.
Vibrating Feeders provide the most efficient and economical method of conveying bulk materials and, what is more important the simplest and easiest means of controlling the rate of flow or feed.
Vibrating Feeders are extensively used in Iron and Steel works, Collieries Quarries, Gas Works, Mines, Chemicals, Pharmaceuticals, Ceramics, Rubber, Clay and Glass Industries for handling all types of materials – big lumps of ore down to fine chemicals – hot or cold – dry or damp – Capacities from 50 grams to 2000 Tons per hour.
Vibrating Feeders protect the belt conveyors from damage by feeding the material onto the belt conveyors from storage hoppers, silos, surge hoppers and dumpers at a controlled rate.
Rotary Vane feeders, also known as rotary airlocks or rotary valves, are commonly used in industrial and agricultural applications as a component in a bulk or specialty material handling system. Rotary feeders are primarily used for discharge of bulk solid material from hoppers/bins, receivers, and cyclones into a pressure or vacuum-driven pneumatic conveying system. Components of a rotary feeder include a rotor shaft, housing, head plates, and packing seals and bearings. Rotors have large vanes cast or welded on and are typically driven by small internal combustion engines or electric motors.
They are used in many solids handling processes by a wide range of industries. The objective of all silo designs is to obtain reliable and controllable flow of particulate solids in such processes. However, the fact is that various problems in solids flow occur very frequently in many solids handling processes.
No flow takes place when the outlet of the silo is opened. A stable arch that prevents flow is formed above the outlet. This may happen both with fine powders and coarse solids, and is generally attributed to the development of cohesion in the solids or to mechanical interlocking.
Blending is one of the quickest, cleanest and most efficient methods to obtain homogenous batches of powdered, granular, or abrasive materials in transporters, atmospheric bins, or storage silos. Unlike a conventional blender, a pneumatic blender puts the user in control by providing the ability to customize a blend.
Blenders are equipped with either six or twelve wear-resistant aerators mounted around a housing cone. When the aeration valves are pulsed, gentle blasts of compressed air are injected into the center of an unblended batch at various angles to gently lift the materials upward and outward until the blending target is achieved.
The pulse jet filter is an effective and widely proven system. Its high dust collection efficiency at low cost is the basis for its wide application. The pulse jet filter consists of a bag house comprising of filter bags with the supporting cages ventures, hopper for the collection of the dust header air distribution pipes, pulse valves and centrifugal fan. The filter module is designed around the seal frame. This is a formed plate containing a series of parallel slots into which a set number of filter cartridges are inserted.
Cyclone Separator are ideal for separating dust with particle size greater than 5 um. Cyclone Separator provides a very cost effective solution to the problems of dust collection, materials and for conveying bark and chips. Cyclone Separator unit basically consists of a cylindrical and a conical portion. As the dust leaden air enters the inlet port, it spirals downwards in an outer vortex and comes out of the unit in an inner vortex. It uses centrifugal force for the separation of particles. Centrifugal action causes the air material to move around the inside walls of the cyclone, from where the material drops by force of gravity at the bottom leaving the air to escape through the top.
Cyclone Separator Salient Features:
We, at AMPL are paramount manufacturer and exporter of fly ash bricks – blocks & pavers Making Automatic Machines. We have expertise in Machinery Production which is considered for Green Housing Projects worldwide. Our machine and products are manufactured using highest quality raw material and higher technology at our high-end manufacturing unit in observance with international quality standards. We design and develop these products as per the requirement of the clients, as we believe in meeting the precise requirements while maintaining the international quality standard at the same time.
The kiln is a cylindrical vessel, inclined slightly to the horizontal, which is rotated slowly about its axis. The material to be processed is fed into the upper end of the cylinder. As the kiln rotates, material gradually moves down towards the lower end, and may undergo a certain amount of stirring and mixing. Hot gases pass along the kiln, sometimes in the same direction as the process material (co-current), but usually in the opposite direction (counter-current). The hot gases may be generated in an external furnace, or may be generated by a flame inside the kiln. Such a flame is projected from a burner-pipe (or “firing pipe”) which acts like a large Bunsen burner. The fuel for this may be gas, oil or pulverized coal.
When simplicity, lower capital investment and easy maintenance are the main issues, Vertical Shaft Kiln is the right option for the refractory. Numerous fuels such as coke, coal, gas, oil, as well as other alternative fuels are combusted using different types of burner or charging systems. Our Production capacities for Vertical Shaft Kiln vary from 70 to 500 TPD are achieved.
Equipped with external burners and inside special refractory structures, that allows a homogeneous heat distribution in all the kiln cross section. These kilns allow the use of a wide range of fuels, alternate and/or contemporaneously. Thanks to their particular technology, in these kilns it’s also possible to use solid pulverized fuels as pet-coke, coal, saw dust or other waste fuels.
Working Principle And Brief Description.
Operation is round-the-clock and annual production of up to 60 lakh bricks has been achieved from commercial VSBK’s operating in India and across. The kiln can be operated throughout the year and even during monsoon time.
A VSBK gives you unmatched flexibility of operation, good product quality and substantial saving in energy costs. You can plan a precise production schedule and produce exact quantity of bricks that you require. Once operational, loading and unloading is carried out simultaneously. In general, one batch of bricks is loaded (and one unloaded) every one and a half to two hours. The bricks remain inside the kiln for approximately 24 to 30 hours instead of the 20 to 30 days required with a BTK. This reduces the working capital substantially.
The choice of fuel is based on cost considerations and the quality of product desired.Based on the location, coal and even lignite pellets are being used effectively. However proper firing control and optimum quality is achieved with a low volatile coal having a calorific value between 4000 – 5000 KCal/kg to raise the kiln temperature around 1100 degree centigrade. High calorific value coal is not recommended for VSBK operation. Recommended coal size is between 5 to 50 mm. In recent times where suitable coal is not available, VSBK has been operated with wastebiomass based green solid briquettes. It has the equivalent consumption to coal and produces identical quality.
A pilot plant is an experimental test bed — modifications are a given. Space should be provided and the layout should facilitate them. Maximize accessibility. Good access to all or at least key components promotes a safer and more-efficient operation.
We help you develop a proper process enhanced technology to minimise power and labour.
A typical 100 kgs per hour to 500 kgs can be developed . We can help you develop both dry and wet processing units signing an NDA with the end user.
We have developed many prototype process of waste processing as well value addition products.
It acts as a system for hazard identification before full-scale production takes place. A pilot plant allows you to collect actual data that can ensure smooth function of your full-scale production plant. It allows you to experiment with inputs, outputs, processing time etc. to streamline your process
Centrifugal blowers comprises of hosting, impeller and drive arrangement. The housing is of sheet iron with circular inlet and rectangular outlet. Centrifugal air blowers are designed and manufactured in different ranges. The basic difference lies in the design of the impeller. The impellers are precision balanced for smooth vibration less operation. The fans can be fabricated in M.S., Stainless Steel, Aluminum, etc., depending on the kind of application. Various coatings such as F.R.P., Hot Dip Galvanizing, Epoxy, etc., are also available as an option.
This machine feed in other machinery after weighing raw material in its storage area. It is available in different capacities. It is also available in two different measuring control system – Semi-automatic and Automatic system.
Industrial vibrating screen are used as standard practice where large capacity and high efficiency of screening are desired.
Vibrating screen for stand alone or multiple installations are manufactured in a wide range of sizes for varying application and production demands. Each unit is compatible with all screening systems and can be integrated into existing and current processing plants. We offer wide range of vibrating screen and vibrating separator like industrial vibrating screen, vibrating screen separator, vibrating screens, industrial woven wire screens, woven wire screen. This industrial vibrating screen and vibrating screen separator available in industrial leading price.
Additional Information:
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Packaging Details : Wooden box for exports
Delivery Time : 3-4 weeks
Our wet scrubbers are designed to control and scrub the toxic fumes from the various processes. The wet scrubber units can be manufactured in mild steel with various linings such as FRP, Rubber Lining, Zinc coating etc. Wet scrubbers can also be supplied in stainless steel, complete FRP and PP. complete turnkey jobs are also undertakes by us.
In BUBBLE SEPARATOR, bubbles are introduced into a pulp and the bubbles rise through the pulp. In the process, hydrophobic particles become bound to the surface of the bubbles. The driving force for this attachment is the change in the surface free energy when the attachment occurs. These bubbles rise through the slurry and are collected from the surface. To enable these particles to attach, careful consideration of the chemistry of the pulp needs to be made. These considerations include the pH, Eh and the presence of flotation reagents. The pH is important as it changes the charge of the particles surface and the Eh affects the chemisorptions of collectors on the surface of the particles.
The addition of flotation reagents also affects the operation of these processes. The most important chemical that is added is the collector; This chemical binds to the surface of the particles as it is a surfactant. The main considerations in this chemical are the nature of the head group and the size of the hydrocarbon chain. The hydrocarbon tail needs to be short to maximize the selectivity of the desired mineral and the head group dictates which minerals it attaches to.