Gel Engineering India Private Limited

Bhandup West, Mumbai, Maharashtra

We offer various pretreatment plants to meet clients' specific requirements, like Spray Cleaning Machine: 7 - 9 tanks dip zn phosphating plant.Single stage industrial spray cleaning cum drying machine.Indexing type spray cleaning machine.Totally free of hazardous chlorinated solvents, c.f.c. Or flammable chemicals, they perform both mechanical (spray) and chemical cleaning actions. They can be easily conveyorised, require minimal effluent treatment with iron phosphate. Ideal for medium to high volume cleaning operations, they also require minimum operator labour input. they also offer choices of dipping or spraying application, iron or zinc phosphating solutions, separated cleaning and phosphating zones or combined chemical zones. some of our esteemed clients where we have supplied and installed pre-treatment plants: auto coat systems pvt. Ltd. - pretreatment & paintinggrauer & weil (i) ltd. - pretreatment & paintinggala precisison technology ltd. - dip phosphatingspan industries - pretreatment & paintingspicer india ltd. - spray pretreatment & paintingspicer india ltd. - spray pretreatment & paintingspicer india ltd. - spray pretreatment & paintingsteller modular systems pvt. Ltd. - dip pretreatment & paintingsetco automotive ltd. - blackdozing planttarget electrical industries - dip pretreatment & powder coating.

side draft water wash & down draft water wash painting booth are used for painting of components. In side draft water wash two types 1) bench type booth & 2) dull depth ww painting booth. The above booths are useful for small or light weight components. Painting can be done by stand one position. For heavy component down draft water wash painting booth is useful. In this booth operator can paint the job by moving all around it. As an optional filtered air inlet system & water curtain arrangement can be provided.

we are leading manufacturers of coating plant of various types and applications.

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Spray Painting Booth that we offer is equipped with equipment such as paint arrestor filters, blowers, extraction/washing chambers, filters etc. We are named among the renowned Manufacturers and Suppliers of Spray Painting Booth. It is manufactured as per the set quality standards. It is designed in such a way that it ensures proper generation of air draft to assist in the removal of the over-sprayed paint.

We have supplied spray painting booths for wide range of applications across various industries including, but not limited to :

• Automobile and Automotive Ancillaries

• Heavy or Sheet Metal Fabrication

• Equipments manufacturing

• Wood Finishing

• Space Research & Aeronautical components

• Plastic Industry, etc.

Our Spray Paint Booths provide the following benefits :

• Better Finish Quality : Spray Paint booth allows painting in a dirt-free environment and exhausts the over-sprayed paint particles away from the component providing better finish quality

• Paint Savings : Spray booths help optimize air drafts, which lessens overspray and keeps more paint on the product.

• Better Working Environment : The basic principle of painting booth ensures that the operators always breathes fresh air, thereby protecting him from the harmful effects of over-sprayed paint and solvent vapors.

• Environmental Friendly : Paint treatment and solvent dilution level in the paint booth is maintained to levels which are permissible preventing any harm to the environment.

gel manufactures and sets up powder coating systems for varied applications and components of various sizes. Powder coating booths manufactured by gel comes with cyclone based recovery system wherein the excess powder which has been sprayed can be reused.

over sprayed powder gets collected in the hopper and due to high velocity-suction, it gets carried to cyclone. In the cyclone, with spiral action, the powder gets collected in the container and air goes out through ducting. This collected powder can be reused thereby saving cost and increasing booth efficiency.

our efficient design and recovery system provides quality surface finish at optimum powder and power consumption.

catering to industrial requirements and applications, we also manufacture and set up various pre-treatment plants to meet clients specific requirements, like:
1) 7 - 9 tanks dip/spray zn phosphating plant.
2) single stage industrial spray cleaning cum drying machine.
3) indexing type spray cleaning machine.
totally free of hazardous chlorinated solvents, c.f.c. Or flammable chemicals, pre-treatment process performs both mechanical (spray) and chemical cleaning actions.

material handling is easy using overhead conveyors and it requires minimal effluent treatment with iron phosphate. Pre-treatment plants are ideal for medium to high volume cleaning operations and require minimum operator labour input.

we offer choices of dipping or spraying application, iron or zinc phosphating solutions, separated cleaning and phosphating zones or combined chemical zones.

Industrial Oven that we offer is perfect for drying, curing, baking etc. The components of our Industrial Oven are heated using principles of convection or radiation. We are one of the prominent Manufacturers and Suppliers of Industrial Oven. It is equipped with various types of temperature control and measuring equipment. It comprises of supporting structure, main body, heating chamber, Hot air circulation system, exhaust system and centralized control panel.

 

ClassificationWe manufacture two types of ovens which are classified as follows :

 

Forced Convection Oven : These ovens work on the principle of heat transfer through convection wherein hot air is circulated through the heating chamber as heat transferring media. The hot air transfers heat onto the component thereby attaining the desired temperature. Appropriate exhaust system to replace the air inside the oven and safety features, through the centralize control panel, ensures high efficiency of the ovens. Selection of source of heating depends on various factors such as temperature required, production rate, size and weight of the components etc.

 

Various sources of heating can be :

•    Electric Ovens

•    Diesel Fired Ovens

•    LPG Fired Ovens

 

Infrared Oven : Infrared Ovens are preferred only when the surfaces to be heated are flat. Since infrared ovens work on the principle of radiation, heating is limited to the region where the infrared rays are focused. The advantages of infrared ovens are that the temperature required to heat the components is achieved in lesser time. Also, incase only the outer surface of the component needs to be heated, the rays focuses on the outer surface and the heat loss due to heat transfer throughout the component is saved.

Industrial Washing Machine is a component cleaning machine in which high pressurized degreasing/phosphating water is sprayed over mechanical products through nozzles in order to remove excess oil over the surface. It removes any grease, oil or other impurities on the components.
Featured with eco-friendly operator & low cost automation our washing machines offer low operating maintenance. Characterized with solid state design, they also offer immediate access to cleaning. They also offer three times reduction in electricity as compared to conventional washing machines and also have reasonable structure, easy operation and long-life service.
Based on the components and the required production, washing machines can either be batch type or continuous conveyor type.
The components are passed through series of stages which includes:
1) First Stage through pressurized hot water with degreasing agent
2) Dripping zone/ dry
3) Second stage (if required) hot water
4) Drying zone
In case of batch type system, the component is placed inside the washing machine and the sequence is set using PLC control. These washing machines are automatic and the operator only needs to load/unload the component.
In case of conveyorized washing machines (Single stage or multi stage), the components are loaded from one end and they go through series of stages before coming out of the washing machine, completely washed to be unloaded.

we at gel engineering undertake complete turnkey projects for setting up of state of the art painting / powder coating plants. Painting plant could comprise of state of the art facilities comprising of various stages carefully designed and integrated to provide complete solution for surface finishing of components as per the recommended flow process.

various components/stages that are integrated could include:
1) paint booths - primer coat, base coat, finish coats
2) flash-off zones
3) baking ovens
4) cooling zones
5) component handling systems
6) accessories
painting plants are designed after thorough understanding of the customer requirements. Gel engineering expertise in providing such turnkey solutions to its customers based on its wide experience and excellent project management skills.

We offer industrial washing machines for cleaning degreasing components. Featured with eco-friendly operator & low cost automation, they offer low operating maintenance. Characterized with solid state design, they also offer immediate access to cleaning. They also offer three times reduction in electricity as compared to conventional washing machines and also has reasonable structure, easy operation and long-life service. two stage conveyorised washing machine this is conveyorised washing machine - used to remove oil, grease of forging components from the job. this machine consist of degreasing zonewater rinse zoneair blow off zone description : degreasing stage-i & water rinse are having entry vestibule, tank, spray chamber, solution spray system and electrical heating system. Solution is sprayed through veejet nozzles at 1.5 2 kgcm pressure. Spray pressure can be varied by adjusting the delivery valve.