Geberix Consultants & Engineers

Tardeo, Mumbai, Maharashtra

We are delivering a wide range of Mass Mixer to our highly valued clients. These are used for assimilating wet & dry or bulge material with easy operating system and full fledge working capacity known as the stainless steel mass mixer, as per the customers requirement. Our products are easily procurable at very low market prices.

SALIENT FEATURES :

• In compliance with cGMP guidelines.
• Also available with Standard Painted Model.
• Conventional efficient mixing through paddle type blades welded to the main shaft horizontally mounted in the container & has single speed, simple rotation.
• All contact parts of AISI stainless steel 304 material.
• AISI stainless steel 316 quality contact parts optional.
• Easy for cleaning and operating.
• Safety Plastic dust cover provided for apparently seeing the mixing process.
• Interlocking system at plastic dust cover is provided to avoid the accident.
• The tilting device provided by means of hand wheel (manually operated) for easy unloading of the material.
• Specially designed self-adjusting sealing arrangements to ensure no black particle enter into the mixing drum.
• Models for Small Scale, Laboratory (Research Purpose) Capacity, as per customize requirement are also available.
• Flame proof electrical can be provided with extra cost.
• Efficient for mixing of dry or wet materials of Tablet Granulation, Powder Mixing, Chemical, Food, Confectionary etc.

Rapid Mixer Granulator is used for dry and wet mixing and granulation. cGMP model with SS 316 contact parts, a robust machine with user friendly operations and virtually no maintenance makes Bombay Rapid Mixer Granulator an ideal choice.

SALIENT FEATURES :

• cGMP model.
• Contact parts in SS 316 & non-contact parts in SS 304.
• Homogeneous binder distribution.
• Short batch time & reduce cleaning time.
• Maximize WIP effectiveness.
• Pneumatic lid lifting system.
• Air purges sealing system for main stirrer shaft & granulator shaft.
• All internal contact parts are polished to the mirror finish.
• A high speed chopper / granulator are inserted horizontally through wall of bowl to assist blending of powder and to break the product to the granules of required size.
• The seal housing & drive shaft may be flushed with cleaning water, which is then grained away from the machine through built in drain tubes.
• Granulator motor is provided with a removable stainless steel covers.
• All moving part of the machine is totally enclosed.
• Safety interlocking system such that the machine cant be started unless & until the mixer cover is properly closed.

OPTIONS AVAILABLE :

• PLC in the control panel.
• WIP system.
• Jacketed bowl with vacuum system.
• Flame proof motors & electricals.
• Any other customized feature.

ADVANTAGES :

• Short batch time.
• Different layouts available to suit room layouts.
• Very easy to clean & assemble.
• Reputed bought outs eliminates frequent breakdowns.
• Reasonable price.
• R & D models available from 2 Ltrs to 50 Ltrs / batch with interchangeable bowls.
• Production models available from 100 Ltrs to 1500 Ltrs.

The Double Cone Blender is an efficient and versatile machine for mixing dry powder and granules homogeneously. All the contact parts made out of stainless steel of required grade by customer. Two third of the volume of the Cone Blender is filled to ensure proper mixing. It can be used for Pharmaceutical, Food, Chemical and Cosmetic products etc.

SALIENT FEATURES :

• The conical shape at both ends enables uniform mixing and easy discharge.
• The cone is statically balanced which protects the gear box and motor from any excessive load.
• Powder is loaded into the cone through a wide opening and discharged through a butterfly or a Slide valve.
• Depending upon the characteristic of the product, paddle type baffles can be provided on the shaft for better mixing, uniform blending and de-agglomeration.
• Contact parts are made of S.S.304 or S.S.316.
• Flame proof electricals can be provided as optional.
• The working capacity can be exchanged to 70% of gross capacity by validated study.
• (Slant design (off centre) CLIN CONE BLENDER) (Variable speed option available 70 %.)
• Dust free bin charging system ensures minimum material handling.

AVAILABLE CAPACITIES :20 Ltrs to 3000 Ltrs Capacity.

Vibro sifters are circular gyratory screens used for separating mass composition of solids, liquid from solid and for gradation of materials as per particle sizes. These machines feature robust construction, smooth operation and low maintenance cost. Our ranges of Vibro sifter are available in different specifications at the competitive prices.

SALIENT FEATURES :

• Available in standard and GMP models with contact parts fabricated from stainless steel (304 / 316 )
• Portable unit with higher output
• Double and triple deck unit with different screens can be provided
• Easy to dismantle for cleaning screens
• Noiseless, maintenance free unit

OPERATION:

Vibration is generated in three different planes along the vertical axis by means of a specially designed vibratory motor having off centered weights at the top and bottom end of the motor shaft

The angle of lead of the lower weight to the upper weight provides variable screening pattern & output

AVAILABLE CAPACITIES :20, 30 and 48.

The OCTAGONAL BLENDER is an efficient and versatile blending machine for mixing and lubrication process of dry granules homogeneously. Two third of the volume of the Cone Blender is filled to ensure proper mixing. The Octagonal Blender Machine gives best result for granules due to very slow speed and octagon shape of container. It can be used for Pharmaceutical, Food, Chemical and Cosmetic products etc. In Octagonal Blender the granules comes from all sides due to the octagonal shape of the product container, hence requirement of RPM is less. Suitable mainly for Crystalline & Granular type material. This type of material gets sufficient continuous movement due to their shape if containers have only slow movement and will results in good quality of blending / lubrication of granules.

SALIENT FEATURES :

• Suitable for dry mixing of products in granule form.
• Easy for loading and unloading of material.
• Easy for cleaning.
• The octagonal shape & slow speed of rotating gives sufficient continuous movement to the granules result in good quality.
• Simple design requires minimum maintenance.
• General structure & safety guards made out of mild steel & coloured in Standard Model and made out of SS 304 & polished to the matt finish in GMP Model.
• Maximum care has been taken to ensure safe operation of the unit.
• Manual rotating facility with hand wheel for inching.
• Bigger size batch at low power consumption.

AVAILABLE CAPACITIES:

• Production Model 100 ltrs. To 5000 ltrs.
• 3 to 5 ltrs for R & D models.

Inspection Belt is suitable for visual inspection of tablets from both the sides. The speed of feeding of tablet can be regulated by electronic regulator. The tablets are inspected on one side and automatically get reversed and travel on lower belt for inspection on the other side of the tablet.

The rejected tablets are removed by hand and passed tablets are routed to a container through a magnetic chute to hold for any foreign / steel particulate. Inspection Belts Units are specially designed with Stainless Steel grade 304 and are equipped with Food Grade PVC endless belt.

SALIENT FEATURES :The machine is mounted on Stainless Steel 304 structure. It consists of 6 wide endless belt at the centre.The belt is driven by 0.5 HP AC motor controlled through AC Variable Frequency Drive.Stainless Steel Hopper is provided from which tablets fall on a magnetic vibrator, which removes chips & dust from the tablets.Two Inspection Lamps and Two Foot Switches for two operators are provided to stop the conveyor when needed.The machine is designed for manual visual inspection of tablets from both the sides.About 7 to 8 Lac (0.7 to 0.8 million) tablets per shift can be inspected depending upon tablet size & operator skill.The output always depends upon tablet size and operator skill.

Packing Conveyor belt are generally used to handle material from one point to another. It is also used for assembly line packing conveyor for pharmaceutical industries & other industries.Packing conveyor belts made of Nylon/ P.U./Silicon/ Teflon material and have higher tensile strength, longevity and durability.

SALIENT FEATURES :Structure is made of S.S. 304 with matt finish.VFD control.Belt-alignment system for long life & straight running of belt.Direct gear drive.Adjustable height of conveyor belt, to align with other machine of the line.Self-alignment bearing for easy maintenance.Castor Wheel with lock (optional).Extra end table at end of conveyor.Special type adjustable angle at Initial of conveyor for strip or blister packing.

Ribbon Blender comprises of a U-shaped horizontal trough and a specially designed Double Helical Ribbon Agitator rotating within. Ribbon Blenders are based on a proven agitator construction that provides a triple mixing action ensuring fast, efficient blending. The dimensions and configuration of the ribbons are carefully balanced to provide a movement of material within the container that avoids dead spots and gives rapid product discharge.

An alternate design is the paddle agitator. The paddles are positioned to move the material in opposing lateral directions as well as radially. The paddle design is generally employed where friable materials are being blended, and when batches as small as 15% of the total capacity are going to be mixed in the blender.

SALIENT FEATURES :Sanitary design-heavy gauge, stainless steel constructions.Bearing mounted on lanterns outside of mixing container to avoid contamination.Wide range of arability.Feeding through a hopper mounted on top of blender.

AVAILABLE CAPACITIES :50 Ltrs to 5000 Ltrs.

Dust Extractor is used to prevent dust accumulation and avoid cross contamination in pharmaceutical industry, when tablets are being manufactured. When used this tableting dust collector, it helps reducing the mechanical strain on the tablet making machine through dust removal from the punches and dies. When dust accumulation is avoided on the dies, breakdowns are minimized and efficiency increased.

Dust extractor machine has a very effective shaking mechanism useful in dislodging the dust which is then removed off by the fans of dust collection system. The Fan and filter compartments are also accessible through a door for ease of inspection and maintenance.

Salient Features :

All contact parts are stainless steel 304.

Blower fan is dynamically balanced for noiseless & steady performance.

Easily mobile, fitted with castor wheels.

Helpful to overcome dust hazards as well as cross contamination during tablet compression.

Minimizes mechanical strain & excessive wear of tablet press, thus minimum breakdown problem of tablet press as well as less wear & tear of punches.

Inlet manifolds and dust collection tray are made of SS 304.

Plain flexible hoses from inside for ease in cleaning.

Four inlet manifolds are provided to connect any tablet press and two De-dusting.

Models are available in 150 cfm, 300 cfm & 1000 cfm Suction Capacity.

SALIENT FEATURES :

• This unit is suitable to attached Horizontal Main Drive [HMD], hoop mixer is suitable to research as well as industrial use in the pharmaceutical, chemical industries, food industries and plastic industries.

Drum Hoop mixer comprises of two parts:

• The drive units with drum hoop support stand assembly.
• Acrylic mixing drum with rotating mechanism.
• The drum hoop mixer having drum capacity of 5 Kg.
• Operational capacity 3.00 Kgs.

DESCRIPTION :

• Advanced high efficiency automated tablet coating machine is mainly used in pharmaceutical and food industries. Featuring mechatronic and confirming to the requirement of cGMP. It is a high efficiency, energy saving, safe and clean equipment for film and sugar coating of tablets, Pills and candies with organic film, aqueous coating and sugar film etc.

SALIENT FEATURES :

• Automated process
• Conforms to cGMP
• Flexible batch operations
• Product protective handling to prevent clipping of tablets
• Complete separation of production and technical area
• Extremely user friendly software and operation through PLC
• Excellent mixing and tumbling by special design of baffles
• Made up of entirely of S.S. 316
• Advanced CIP system
• Treatment of exhaust for pollution free operation

DESCRIPTION :Our range of tablet coating pans is extensively used for sugar and film coating of tablets, pallets and granules. The unit comprises of ellipsoidal shaped pan fabricated using stainless steel sheet and mounted on the gearbox shaft, which is driven by an electric motor. These tablet coating pan are available in standard and GMP model with SS 304 or 316 contact parts.

SALIENT FEATURES :Design is cGMP Current Good Manufacturing Practices compliance.All contact parts AISI 316/304 & non-contact parts AISI 304.Conventional coating system for manual film coating and sugar coating.Machine is designed with fabricated structure fitted with SS enclosure which makes simple, cleanable outside covering and mounted on anti-vibration pad.Closed powerful pan drive with reduction gearbox and motor by variable speed pulley.Movable hot air blowing system with electric heater.Easy to replace polishing pan and other size coating pan.

• Easy to operate and clean
• Totally closed operation to avoid dusting
• Easy for continuous discharge
• Easy to clamp with fluid bed dryer bowl
• MOC ss 304 / 316
• Hydraulic power pack arrangement for smooth jerk free lifting
• Trouble free tilting arrangement
• Sturdy unit with S. S. construction
• cGMP model with documentation (IQ, DQ, PQ, OQ) as option.

This equipment is basically a mixing assembly where the agitation pattern is of the planetary nature. The beater or the agitation assembly rotate around itself as well as travel in a circle in the bowl thereby achieving intimate mixing. Because of special design feature of shifting the mass is uniformly and intimately mixed.

The planetary mixer unit consists of Bowl SS Cylindrical bowl with torispherical dished bottom with inside surface polished to smooth finish. MS Jacket on cylindrical and torispherical area to operate on 3 Kg / cm sq. Steam pressure Complete with steam inlet and cold water inlet and outlet connections with standard fitting like pressure gauge, vent cock, release valve and drain. Bowl also suitable for vacuum application and fitted with 3 nos. of castor wheel, two fixed and one swivel type. Suitable locking lugs for fixing bowl to the machine.

SALIENT FEATURES :

• All contact parts of the mixing bowl and beater are made out of S.S. 304 materials or S.S. 316, as per requirements. Scrapping blades can also be provided if required.
• The mixing bowl can be jacketed for electric / steam heating.
• Ideal equipment for small batch sizes.
• Manual lifting arrangements for agitators up to 50 Ltrs and motorised lifting arrangement for capacities of 100 ltrs and above can be provided.
• The top of the mixing bowl has an S.S. lid with a charging hole.
• The mixing bowl is provided with castor wheels and locking system for easy handling and transportation.
• Flame proof motor can be supplied as optional.

Multi mill machine unit consists of S.S. 304 quality hopper and processing chamber (can be provided is S.S. 316 quality at extra cost) with beaters assembly, motor, reversible switch, DOL starter, four speed step pulley, The industrial multi mill machine has suitable screen with painted pillar mounted on base plate with castors.

SALIENT FEATURES :

• Direction of beaters can be changed by reversible switch from knife to impact forward and vice-versa.
• All contact parts can be easily and quickly dismantled and cleaned.
• Machine is designed for continuous operation.
• Cylindrical screen for higher output.
• Castors provided for mobility.
• Flame proof electricals can be provided at extra cost.
• Beaters and scrapper blades of SS 316 quality are hardened and hard chrome plated.

AVAILABLE CAPACITIES :50 kgs to 200 kgs.

DESCRIPTION :

Communiting Mill is used in Granulation Department for making granules, and it is most widely used in the Pharma Industry. We can get 800 kgs. Per hour depending on the product and sieve we used.

A latest improvement in design makes this unit a truly GMP model and Versatile in operation & maintenance. Unit consist of S.S.304 quality hopper, feed throat and processing chamber (can be provided in S.S.316 quality at extra cost with beaters assembly , heavy duty motor, star delta starter with overload relay, three speed step pulley, suitable screen , S.S. cladded base having tubular legs with castors, optional jacket for the feed throat and processing chamber for cooling.

SALIENT FEATURES :

• All contact parts are made out of SS. 304 (SS.316 on demand at extra charges). No castings are used for avoiding contamination problems.
• Coupling provided between motor shaft & rotor shaft for ease in maintenance.
• Three oil seals between the Motor & the processing chamber to prevent liquid going in the motor winding, resulting in the burning of the motor.
• Modified design of semi concave teeth in rotor & stator reduces the motor HP & gives better performance in size reduction without damaging the product.
• Extended bearing housing specially designed to facilitate fine adjustment of bearing clearances or back lash to avoid metal to metal contact of rotor & stator. This unique design provides smooth & consistence all round performance & long life of rotor & stator.

We are engaged in manufacturing and supplying superior quality Collide Mill that are designed as per the specification of the clients. Our products are used for production of paints, inks, coatings & construction chemicals. whit this we provide director which remove air bubble by 2 nos of perforated plates & connection for vacuum pump which is shown in zoom whit starter & rotter

SALIENT FEATURES :

Product is fed to the operating area of rotor, having a speed of 2800 rpm by specially designed feed device.

The product is processed by high shear, pressures, friction between the stator rotors; it is also subjected to intensive vibration which exerts their force on it by means of pressing releasing actions.

Due to the slightly deviating tapering of the milling surfaces of stator-rotor, the angular gap becomes narrower towards the discharge section.

This processed product continuously leaves the mill through the drain pipe and can be recalculated, if required.

AVAILABLE CAPACITIES :1 Hp / 3 Hp / 5 Hp.

We are offering IPC Bin Lifting positioning device. Lifting is custom designed to lift units and position any type of container. These units are constructed using various standard assemblies which offer individual solution to each application of solid dosage manufacturing and also for liquid compounding operation. This system is evolved to achieve dust free transfer of in-process materials enhancing. GMP standard and simultaneously eliminating laborious manual operation.

SALIENT FEATURES :

• Base foundation design hence no breaking of false ceiling for fixing the lifter.
• Occupies very less space.
• Tapered roller bearing for effortless manual rotation.
• Hydraulic lifting & lowering system.
• Positioning arm customized as per clients room layout and requirements.
• IPC containers of different sizes can be loaded on the same lifter.
• Mobile IPC lifters can be taken anywhere in the plant for different applications.
• Lifting, Lowering speed can be adjusted.
• Control panel provided on the machine.
• Hydraulic power pack kept on the service floor or inside the base itself.

AVAILABLE CAPACITIES:30 Kg to 250 Kg.

SALIENT FEATURES :Hemispherical design for proper mixing of paste.Jacket for heating element as a part of kettle.External jacket for Insulation as an option.Heating element via steam (Provided by customer).Discharge from bottom via butter fly valve.Inside mirror finish.Driven via motor & gear box assembly mounted on top.Discharge of paste via. Bottom from butter fly valve.Anchor type impeller design for proper mixing of paste.75% closed & 25 % open top cover deign with proper locking.All the contact part from SS316.All the non contact part from SS 304.Main pillar of Kettle will be from SS 304.Operating panel will be fixed on pillar.

OPTIONAL ACCESSORIES :Insulation jacket on Steam Jacket.Flame Proof Construction.