Geberix Consultants & Engineers

Tardeo, Mumbai, Maharashtra

ROTOCONE VACUUM DRYER PRINCIPLE Material is screw fed into the cylindrical sifting chamber by means of a feed screw. The rotating paddles which do not contact the stationary screen propel each particle through the screen by the action of centrifugal force. The oversize material is conveyed axially and thrown at the other end. The machine thus separates the material into two grades.

SALIENT FEATURES :

• High Centrifugal Force Gives More Output Per Screen area
• Quiet Vibration Free Particle Screening
• Dust Free Operation
• Low Power Consumption
• Easy Maintenance
• Inspection Door Province Easy Access To All Internal Working Parts

AVAILABLE CAPACITIES:

• Rotocone Vacuum Dryerare available in M.S., SS 304, SS 316 & SS 316 L.
• Machine non-contact parts are in M.S.
• Motor power supply is 3 Ph. 440 V 50 Hz.

DESCRIPTION :

• CONSTRUCTION :EXTERNAL :2MM THK, INTERNAL:2MM THK, MOC: cGMP.
• SURFACE FINISH :EXTERNAL: Buffed to 150 grit matt finish, INTERNAL: Buffed to 220 grit mirror finish.
• INLET & OUTLET :All dryers have a 5 micron pre-filter at the inlet and a manually infinite adjustable damper at the outlet.
• DOOR :Doors are provided at the front or rear side of the tray dryer. Door lips are lined with silicon rubber gasket to prevent any leakages. Suitable locking is provided for the doors.

• AIR CIRCULATION :Air circulation is done by specially designed recirculation blowers inside the tray dryer. The blower capacity, static & design depends on the size and model of dryer.

• HEATING :Dryers are normally supplied with either steam/ electric/ thermic fluid / hot water heating system. Suitable heating coils / clarifiers are provided in the dryers.

• TEMPERATURE CONTROL :

Temp control system is done by electronic digital temp controller fitted in the control panel. The temp control in the dryer is fully automatic.

• TRAYS :

Trays are available in S.S. 304 / 316. All trays are fully die pressed and with coved corners. Trays are buffed to mirror finish. Trays are also available in aluminium / Polypropylenes / FRP / M.S. galvanized as per client requirements.

• TROLLEY :

Trolley is provided in the dryers to accommodate trays in it. Trolley trucks are used to load and unload the trays into the dryer.

• CONTROL PANEL :

Automatic Control panel is fitted on the side of the dryer. If consists of Starters, contactors, safety relays, ckt breakers, indicating lamps, push buttons, timers, controllers etc.

AVAILABLE CAPACITIES :

• 3 trays, 6 trays, 12 trays, 24 trays, 48 trays, 96 trays and 192 trays.
• Standard, GMP & cGMP models available with SS 304/SS, 316/MS internals and externals.

The Vacuum Tray Dryer (VTD) is suitable for drying of thermal sensitive materials easily resolved, polymerized of deteriorated under higher temperature. Sterilization can be conducted prior to the drying process, during which no matter is allowed to enter the product. Static vacuum dryer eliminates the configuration damage of the drying materials therefore widely used in pharmaceutical, chemicals and foodstuff etc.

SALIENT FEATURES :Main Body/Vacuum chamber thick SS 316 plate with heavy duty SS 316 flange and stiffeners.Door thick SS 316 plate (hemisphere shape) with heavy duty SS 316 flange.Shelves Hollow type pads with SS 316 Sheet and Baffles.Condenser (shell and tube) and Receiver SS 304 with Isolation valve and Flow glass in between to monitor condensation.Trays (without back folding) in SS 316 rounded corners and edges.Explosion Vent/ Rupture Disc on vacuum chamberDigital Temperature controller (FLP) with solenoid controlled Pneumatic operated valve at Hot water inlet.Provision for Validation Port on Body.Digital Temp. , Indicator (FLP) at H.W. inlet & outlet.Digital type Vacuum gauge and Digital Temperature Indicator (FLP) in vapour line.Pressure release valve in steam line.View Glass/ Light glass provided on vacuum chamber Dorr, Body and Receiver.Silicon Transparent gasket for door.Nitrogen purging valve provided on Vacuum chamber.Vacuum break valve provided on vacuum, chamber.Drain valve for Vacuum chamber and Receiver.Temperature Accuracy plus minus 2 to 3 degreeFinish; Internal 320 grit Mirror Polish and outer 180 grit mat finish.

AVAILABLE CAPACITIES :24 / 48 / 96 / 192 Trays.

We offer Fluid Bed Dryers that contains no moving part inside the drying chamber where the different operations take place for the drying of the material. These machines incorporate phenomenon of fluidisation, for production of full agitation of solid particles by hot and uniform air. The salt is fluidized; each particle meets the hot air, discharges moisture and dries at the same time traveling forward without any mechanical push.

SALIENT FEATURES :Tri level filtration using: 20 micron for Pre Air filtration 5 micron for Secondary Air filtration 0.3 micron for Final Air filtration through HEPAAir Dehumidification on special demand.Inlet / Outlet dampers have proportional control valve.Proportional control temp controller.Inlet / Exhaust Location: Several alternatives to suit customer requirements.Wash in placeControl: By PLC monitor with printer as optional.Specially designed explosion flaps.Intrinsically safe system of earthling with low voltage.Steam radiator In SS to SS construction.Inflatable Silicon Seals used in the system.2 Pneumatic Cylinders 1 for the Bag Up and Down movement and the other for Impact Bag Shaking.Complete SS 304 Ducting for Air Exhaust.Specially designed Broken Bag Detector.Double skinned SS 304 AHU with a built in Face and By Pass.Specially designed anti-static and anti-sparking blower.High static high efficiency blower installed.Completely Tool less AHU.Strategically mounted observation windows provided for viewing drying operation.Flush Sampling port provided for extracting small quantities of coated product during operations.

Capacity available from 2.5 kgs. to 1000 kgs.