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1 Products availableOur offered Product range includes Servo Dynamic Universal Testing Machine, Computerised Universal Testing Machine, Charpy Impact Testing Machine and electro mechanical universal testing machine.
Dynamic Hydraulic Universal Testing Machineswhich are used in a variety of tests like tension compression flexure fatigue (low cycle fatigue / high cycle fatigue / fatigue crack propagation ASTM E647), fracture mechanics (K1c per ASTM E399, J1c, CTOD per ASTM E-1290), damping properties and vibration testing.
Our test systems are designed for conducting tests at ambient temperature, elevated temperature (high temperature fatigue characterization) and low temperature. Test speed range slow strain rate testing (typical of corrosion interaction)(1 x 10 -7 /s strain rate) high strain rate testing (flow deformation studies).(150 /s true strain rate)
The testing machines are fitted with servo-controlled pumps that come in two versions: hard-wired autonomous control with electronic setting of operating high and low pressure. Operating pressure is set with the convenience of on-screen graphics user interface.
Variety of add- on fixtures and transducers, all supported by single - platform packaging: self- aligning hydraulic LCF grips, extensometers, pulsed, reversible p.d. unit, etc
Advantages Of Test System
Mechanical hardware
Hydraulics
Control hardware
Control Software
Commercial
Mechanical hardware
Hydraulics
Control hardware
Control Software
Commercial
Application
Universal testing machine have a wide range of application. A number of material and metals in different forms and shapes can be tested for a variety of tension, compression, transverse, bend, shear, brinell hardness, etc. special attachments are also available for testing of flat belts, chain links, wire ropes, etc.
Construction
1. Loading FrameThe base has a hydraulic cylinder art its centre, and two main screws at both ends. The middle cross head is mounted on screws through main nuts. The middle cross head can be moved up or down through chain transmission and geared motor to adjust the initial tensile / compression clearance. On the piston rests an assembly of upper, lower crosshead and two columns. The individually lapped cylindrical piston assembly ensures smooth transfer of force with minimum friction.
2. Hydraulic SystemHydraulic circuit consists of hydraulic power pack having a directly driven radial plunger pump which gives a continuous non pulsating flow of oil pressure upto 250 bar. Oil filter, oil strainer, air breather, oil level indicator, drain plug are on the power pack. A pressure compensated needle type flow control valve is provided to control the oil flow to cylinder thereby achieving desired piston speed. Infinitely variable speeds can be obtained with the help of valves.
3. Electrical SystemA separate switch box and electrical panels are provided. Both the hydraulic pump motor and the geared motor have interlocks. Limit switches are provided are to stop the hydraulic pump motor if the load increases beyond the machine capacity or if piston stroke is exceeded.
Analogue Control Panel
1. Load measuring systemThe oil pressure in the main cylinder is transferred to the small dynamometer cylinder. The dynamometer piston is kept rotating at a slow speed to ensure dynamic friction condition. The piston exerts a force proportionate to the pressure on the hanger connected to one arm of the pendulum, through an auto range selecting lever system. This force deflects the pendulum. The range selection can be effected by simply turning a knob, provided outside of the panel. An effective damping arrangement is provided to ensure slow return of the pendulum after sudden fracture of the test specimen.
2. Load indicating arrangementThe pendulum lever pushes rack which slides over two pulleys. The rack movement is proportionate to the load. A pinion in engagement movement of the rack rotates and moves the pointer fixed to its shaft. The pointer moves over a large dial indicating the load. A window type dial is provided for easy and clear change of the load range.
3. Recording systemA continuous roll type load elongation recorder is provided for plotting a load- elongation graph. Load is plotted by the horizontal movement of the rack. Elongation is plotted on the vertical axis and is equal to the movement of the main piston elongation ratio of 1:2 and 1:5 can be obtained.
4. Accuracy and calibrationAll measuring ranges of the machine are calibrated within an accuracy of +/- 1% from 20% to 100% of each range as per is 1828 and BS 1610.
Computerised Control Panel
1. Load measuring systemThe oil pressure in the main cylinder is also transferred to an electronic pressure transducer which gives a proportionate signal to the data acquisition unit. Both, the motor for hydraulic operation and cross head motion controlled by push button and they have interlocks to prevent simultaneous working of the motors. The electrical panel is fixed on the control panel. Displacement measurement is carried out by means of a rotary encoder. Encoder signal is fed to the data acquisition panel to get displacement in mm.
2. Features of data acquisition unit
3. Feature of win UTM software
4. Accuracy and calibrationEvery machine is calibrated in accordance with procedure laid down in BS 1610-1964 and 1828-1991. Computerized Universal Testing Machine comply with grade A of BS 1610-1964 and grade 1 of IS 1828- 1991. An accuracy of +/- 1% guaranteed from 2% to 100% of capacity of the machine. The Computerized Universal Testing Machine is supplied without the necessary computer, its operating system and the printer; but is supplied with requisite software, conditioning system and the interfaces.
Features
Machines are available from 1kN to 200kn Capacity. Useful for various application Such as Tensile, Compression transverse test and other tests.
Machine will be design according to the customer requirements and budget. Can Supply in various combinations such as Lead Screw Driven, Ball Screw Driven, Speed Change by Pulley, AC servo, D.C servo Motor etc.
Various typed of grips are available Grips for flat and round specimen with different inserts , Vice type grips Pneumatic grips , Fixture for bend test / flexural test, Shear test attachment.