Frigmaires Engineers

Lower Parel, Mumbai, Maharashtra

Sack filling systems is precisely engineered for bag weights ranging from 1 to 5 kg or from 5 to 50 kg and also for different sized and shaped sacks. These are designed as per international industrial standard and acclaimed for high functionality, consistent performance and reliability. The entire closing station is executed in stepped synchronisation for entire pre-closing and critical closing operations including fold over, sealing and pinch and many others. These are available in various technical specifications and range.

Specifications:

• Capacity: up to 1400 sacks/hr.

This semi auto grease filling machine is widely demanded in different industries for filling of grease and gels into bottles, tins, pails or plastic cans. This semi auto grease filling machine is fabricated using supreme quality mild steel sheets and angles. It has all the contact parts like hopper are made by using stainless steel and high quality PTFE is used for wiper strips. The material flow through it is moved by rotating auger and the flow is controlled by using digital programmable timer. Furthermore, this semi auto grease filling machine is checked under various parameters to ensure its efficient and optimum working.

Specifications:

• Material: industrial grease/gels etc
• Range: 0.5 to 5 kgs, in tins / pails / plastic cans
• Hopper Capacity: 35 ltr. approx. made out of 16 swg., S.S. 304 sheet
• Material flow: by rotating auger
• Flow control: digital programmable timer
• Fill setting: by thumb wheel switch
• Fill accuracy: - /+ 1 to 1.5 % or better At S.O.C. & S.O.P.
• Filling rate: 500 gms. / sec. or better
• Auger control: By E / M clutch break unit
• Drive transfer: using V belt
• Auger drive motor: 1 H.P., 3 Phase, 415 V A.C.
• Mixer / wiper drive: using additional gear motor capacity 0.5 HP with suitable starter
• Power supply: 415 V A.C., 3 phase 4 wire
• Compress air supply: @ 6 kg / cm, cons 015 LPM. [not included]
• General construction: the machine fabricated out of M.S. angle, sheet etc, hopper and all other contact parts are made out of S.S. 304 and wiper strips of PTFE

This auto lube oil filling line is designed by using advance technology by our experience professionals. It is made by using superior quality mild steel and has powder coated and chrome plated cabinet. This auto lube oil filling line requires very less electrical power of just 415 volts, 2 product pipeline and pressure compressed air of 6 kg. It is fully automatic and available in 4, 8 and 12 number of filling heads. It has a filling range from 500ml to 5 liters and designed in non GMP model. This auto lube oil filling line has its own pumping system and is known for its hassle free performance and less maintenance requirement.

Specifications:

• Model: non GMP model
• Filling range: 500ml to 5 liters
• No of filling heads: 4, 8 & 12
• Filling Mode: automatic
• Application: lubricants

Flexibility:- It is known for its high flexibility as it can fill from 250ml to 5 litres without any changed parts. The range can be set manually with nominal adjustments according to different pack sizes. The machine has 8 nozzles. Furthermore, change-over time is minimal applicable in it.

Machine Operation: To connect with the main/buffer tank, the machine has its own pumping system. The German flow meter which consists of geared system is used to measure the volume to be filled. This whole system can be explained by using model diagram of normal gear system. The bottom of this system is for suction and top is for discharge. The positive shut-off nozzle and discharge are connected to each other. For the volume to be dispensed, this nozzle opens the spur gear flow meter which automatically starts rotating, due to which the flow of oil which is pumped through the pumping system with non contact sensor starts generating electronic pulses which provide programmable logic controller with a feedback. Through HMI, that is provided on control panel, Fast flow cut-off and Final flow cut-off can be adjusted with the interval between each nozzle and with increments of 1ml up to 5litres.
Filling Speed: The estimated filling speed of the machine is as follows:

Specifications:

• 250ml @ 32 fills per minute
• 500ml @ 28 fills per minute
• 1Litre @ 24 fills per minute
• 2Litres @ 16 fills per minute
• 5Litres @ 12 fills per minute

Drip Free:Without "O" rings, seals and gaskets, drip free is delivered through precisely designed seamless nozzles.To ensure quick recycling of sequences, diving nozzle arrangement is providing with common drip tray provision. Accurate: As high speed electronic processing circuits and positive displacement devices are used, it sustains high accuracy of filling. For achieving specified filling range, it has repeat accuracy of +/- 0.25%.
Safety Device: To avoid spillage in the absence of container, it is equipped with non-contact electronic sensor which ensures no bottle no fill status.
Electronic Controls: It is integrated with various electronic controllers such as to display user-friendly messages touch screen HMI is provided, for various function of the machines Mitsubishi/Omron PLC controls are provided and to facilitate minimum changeover time volume setting on touch screen is also provided. Furthermore, all the information is stored in non-volatile memory, which makes it universal, totally flexible and filler friendly.
Flushing: The filling and flushing system requires at least 6 kg/cm2 of compressed air and this compressed air is provided not up to the point more than 2 meters from the location of the filling nozzle. The regular change over is possible regarding different products as the German measuring devices can hold few ml of product which could completely be flushed through air/product.
Change Over: It is the minimum changeover time which is needed for changing one pack size to another.
Standard Accessories: As all the automatic machines should be provided with separate pump unit to coordinate with buffer/storage/mother tank, it is provided with 16 feet long and 150mm single track motorized conveyor as a standard equipment. Utilities Required:

• 415 Volts, 50 Hz, A.C. 3 phase power supply with neutral
• 6 Kg Pressure compressed air/ 3 CFM
• 2 product pipeline

Material Of Construction: Supreme quality mild steel is used for constructing powder coated cabinet and contact part which is chrome plated.