The original Definition of ASTM of Grease was "A solid or semi solid combination of petroleum products and a soap or mixtures of soaps with or without fillers, suitable for certain types of lubrication.

Subsequent technological advances have led to the use of synthetic lubricating fluids on the one hand and non-soap thickeners on the other hand.

Current - Modified Definition of Grease is "A solid or semi solid product of dispersion of thickening agent in liquid lubricant. Other ingredients imparting special properties may be included.

Most greases are in fact is a combination of petroleum oils and metallic soaps.

Grease is a lubricant of higher initial viscosity than oil, consisting originally of a calcium, sodium or lithium soap jelly emulsified with mineral oil.

Greases are typically used in areas where a continuous supply of oil cannot be retained, such as open bearings or gears.

Grease is a fine dispersion of an oil-insoluble thickening agent - usually soap in a fluid lubricant which is generally mineral lubricating oil. The soap is made up of fatty acid, tallow or vegetable oil saponified with alkali which can be hydrated lime, caustic soda, lithium hydroxide or aluminum hydroxide. The lubricating oil component is refined base oil-naphthenic, of medium viscosity index, or cylinder oil stock. Structurally grease is a water-in-oil emulsion. Its appearance is smooth, mostly translucent, soft or hard.

Properties essential for performance of grease are structural stability, lubricating quality, low and high temperature performance (which are provided by the selected lube oil base stock), where as properties such as water resistance, high temperature quality, resistance to break down through continuous use and ability of grease to stay in place are provided by the soap.

Additives e.g. Graphite, modified clay, asphalt, oxidation and corrosion inhibitors, extreme pressure additives molybdenum disulphide etc. are used to impart specific properties as required by end application.

Factors to be considered when selecting greases are the type of grease, which in turn depends on operating temperatures, water resistance, oxidation stability etc. The second factor, no less important, are the grease's characteristics, including viscosity and consistency.

Synthetic Fluids: Esters and silicones are used, only in greases for special applications, where cost is secondary to performance to meet low temperature and high temperature requirements; - 75C to + 320C.

The Soaps used are the metallic salts of long chain fatty acids derived from wide range of natural fatty materials. Soaps are mainly produced by specifying the fat or fatty acid with appropriate alkali in the presence of oil.

In some cases pre-formed soaps are used, such as aluminium stearate, lithium sterate etc.

Non Soap Thickners may be inorganic e.g. silica or clay or organic with a very high melting point . e.g. terephthalamates, arylureas (these may be either pre-formed or formed in situ) and the dye stuffs, indanthrene and phthalscyanine. They need to be oleophilic and this characteristic may be imparted either in the thickner formulation (i.e. by including a long chain hydrocarbon chain or surface esterification ) or by coating the particle surfaces with organic cations. In the latter case about 75 percent of the particle surface is covered, which gives the desired effect without affecting inter particle forces too much. Pre-treated clays (i.e. coated and dried) need aids to facilitate dispersion in oil. These dispersion aids are low molecular weight polar organic compounds such as methanol, acetone, diacetone Alcohol and propylene Carbonate.

A satisfactory Grease for a given application is expected to:

1. Provide adequate lubrication to reduce friction and to prevent harmful wear of bearing components
2. Protect against corrosion
3. Act as a seal to prevent entry of dirt and water.
4. Resist leakage dripping or undesirable throw off from the lubricated surfaces.
5. Resit objectionable change in structure or consistency with mechanical working (in the bearing) during prolonged services.
6. Not stiffen excessively to cause undue resistance to motion in cold weather.
7. Have suitable physical characteristics for the method of application.
8. Be compatible with elastomer seals and other materials of construction in the lubricated portion of the mechanism.
9. Tolerate some deqree of contamination, such as moisture, without loss of significant characteristics.

Soap Greases consist of dispersions of soap fibres in oil in concentrations mostly in the range 5 to 22%. By weight sometimes solid block greases contain 50 to 40% of soap.

The thickeners in non-soap greases are usually particulate rather than fibrous in nature and in this case the structure is maintained by 3 dimensional linkages due to very short range inter particle forces (Vander waals forces). These linkages are readily broken and re-formed.

The metallic radical of the soap largely determines the characteristics of the greases the fatty radical having a secondary effect. Greases are therefore classified in terms of the metal they contain.

To provide gloss and elasticity.

For the suspension of pigments.

To provide resistance to water, chemicals and abrasion.

In addition to reusing rinse water and recovering solvent, following measures to reduce waste generation are specified below :

What are Emulsions:

Emulsions are solvent free binders used in the preparation of paints and coatings. These are produced by the polymerization process where monomers are dispersed in an aqueous phase to get a uniform and stable emulsion. Paints and coatings based on emulsion systems are best in performance and are environment friendly.

Functions of Emulsion:

Thermic fluid heating systems upto 3 Million KCAL / Hr with all ancillary equipment and safety requirements are offered by us. Further, we also provide steam generators, having capacity of 1000 Kgs / Hr.

We provide you with distinct choices in the condenser types, to befit our customer's requirements. These can be configured in the plant to befit your specific requirement. The material of construction of these condensers can also vary in accordance to distinct need.

Specially designed filtering units for micron size filtering are incorporated on our plants. The resins and emulsions that are produced in Frigmairies Multipurpose Resin Plant comply with the industrial standards. The waste material generated during the production process is efficiently filtered and separated with the help of these filtration units.

The original Definition of ASTM of Grease was "A solid or semi solid combination of petroleum products and a soap or mixtures of soaps with or without fillers, suitable for certain types of lubrication.

Subsequent technological advances have led to the use of synthetic lubricating fluids on the one hand and non-soap thickeners on the other hand.

Current - Modified Definition of Grease is "A solid or semi solid product of dispersion of thickening agent in liquid lubricant. Other ingredients imparting special properties may be included.

Most greases are in fact is a combination of petroleum oils and metallic soaps.

Grease is a lubricant of higher initial viscosity than oil, consisting originally of a calcium, sodium or lithium soap jelly emulsified with mineral oil.

Greases are typically used in areas where a continuous supply of oil cannot be retained, such as open bearings or gears.

Grease is a fine dispersion of an oil-insoluble thickening agent - usually soap in a fluid lubricant which is generally mineral lubricating oil. The soap is made up of fatty acid, tallow or vegetable oil saponified with alkali which can be hydrated lime, caustic soda, lithium hydroxide or aluminum hydroxide. The lubricating oil component is refined base oil-naphthenic, of medium viscosity index, or cylinder oil stock. Structurally grease is a water-in-oil emulsion. Its appearance is smooth, mostly translucent, soft or hard.

Properties essential for performance of grease are structural stability, lubricating quality, low and high temperature performance (which are provided by the selected lube oil base stock), where as properties such as water resistance, high temperature quality, resistance to break down through continuous use and ability of grease to stay in place are provided by the soap.

Additives e.g. Graphite, modified clay, asphalt, oxidation and corrosion inhibitors, extreme pressure additives molybdenum disulphide etc. are used to impart specific properties as required by end application.

Factors to be considered when selecting greases are the type of grease, which in turn depends on operating temperatures, water resistance, oxidation stability etc. The second factor, no less important, are the grease's characteristics, including viscosity and consistency.

Synthetic Fluids: Esters and silicones are used, only in greases for special applications, where cost is secondary to performance to meet low temperature and high temperature requirements; - 75C to + 320C.

The Soaps used are the metallic salts of long chain fatty acids derived from wide range of natural fatty materials. Soaps are mainly produced by specifying the fat or fatty acid with appropriate alkali in the presence of oil.

In some cases pre-formed soaps are used, such as aluminium stearate, lithium sterate etc.

Non Soap Thickners may be inorganic e.g. silica or clay or organic with a very high melting point . e.g. terephthalamates, arylureas (these may be either pre-formed or formed in situ) and the dye stuffs, indanthrene and phthalscyanine. They need to be oleophilic and this characteristic may be imparted either in the thickner formulation (i.e. by including a long chain hydrocarbon chain or surface esterification ) or by coating the particle surfaces with organic cations. In the latter case about 75 percent of the particle surface is covered, which gives the desired effect without affecting inter particle forces too much. Pre-treated clays (i.e. coated and dried) need aids to facilitate dispersion in oil. These dispersion aids are low molecular weight polar organic compounds such as methanol, acetone, diacetone Alcohol and propylene Carbonate.

A satisfactory Grease for a given application is expected to:

1. Provide adequate lubrication to reduce friction and to prevent harmful wear of bearing components
2. Protect against corrosion
3. Act as a seal to prevent entry of dirt and water.
4. Resist leakage dripping or undesirable throw off from the lubricated surfaces.
5. Resit objectionable change in structure or consistency with mechanical working (in the bearing) during prolonged services.
6. Not stiffen excessively to cause undue resistance to motion in cold weather.
7. Have suitable physical characteristics for the method of application.
8. Be compatible with elastomer seals and other materials of construction in the lubricated portion of the mechanism.
9. Tolerate some deqree of contamination, such as moisture, without loss of significant characteristics.

Soap Greases consist of dispersions of soap fibres in oil in concentrations mostly in the range 5 to 22%. By weight sometimes solid block greases contain 50 to 40% of soap.

The thickeners in non-soap greases are usually particulate rather than fibrous in nature and in this case the structure is maintained by 3 dimensional linkages due to very short range inter particle forces (Vander waals forces). These linkages are readily broken and re-formed.

The metallic radical of the soap largely determines the characteristics of the greases the fatty radical having a secondary effect. Greases are therefore classified in terms of the metal they contain.

To provide gloss and elasticity.

For the suspension of pigments.

To provide resistance to water, chemicals and abrasion.

In addition to reusing rinse water and recovering solvent, following measures to reduce waste generation are specified below :

What are Emulsions:

Emulsions are solvent free binders used in the preparation of paints and coatings. These are produced by the polymerization process where monomers are dispersed in an aqueous phase to get a uniform and stable emulsion. Paints and coatings based on emulsion systems are best in performance and are environment friendly.

Functions of Emulsion:

Thermic fluid heating systems upto 3 Million KCAL / Hr with all ancillary equipment and safety requirements are offered by us. Further, we also provide steam generators, having capacity of 1000 Kgs / Hr.

We provide you with distinct choices in the condenser types, to befit our customer's requirements. These can be configured in the plant to befit your specific requirement. The material of construction of these condensers can also vary in accordance to distinct need.

Specially designed filtering units for micron size filtering are incorporated on our plants. The resins and emulsions that are produced in Frigmairies Multipurpose Resin Plant comply with the industrial standards. The waste material generated during the production process is efficiently filtered and separated with the help of these filtration units.