fluid-o-matic

Sector 60, Noida, Uttar Pradesh

For those wishing to purchase reliable and high performance Battery Separation Systems, we are the best place. Our company is one of the reputed Manufacturers, Exporters and Suppliers of a comprehensive assortment of Battery Separation Systems inclusive of Battery Splitter and Battery Slicer/Cutting Machine. Well-known for their optimum functionality and high capacity, our Battery Separation Systems are the best. We provide them in bulk and provide exemplary after sales support for it.  

We have four types of Battery Breaking Systems/ Crushers depending upon output and investment.

• Battery Splitter; for Small Output Requirement i.e. 500 kg to 1000 kg /Hour
• Battery Slicer; for medium Output Requirement i.e. 3 Ton/Hour
• Battery Parts segregation and De-Sulphation Plant
• Battery Crusher; for large Output Requirement
• Battery Slicing Machine

 
Battery Splitter : This splits battery into two pieces - lid and bottom of battery. Then Battery can be splitted into many sections as required. This machine can be used for Motorcycles, UPS, Automotive, 2 volt Cells, PP as well as for Hard containers PP or Rubber container batteries. The Machine has working stations for Pole Extraction and Connection Breaking. Acid will drained out to the bottom tank. The tank is made with high quality Stainless Steel. Extracted Pole and connections are collected in the bins. The whole splitting process is driven by mere 5 KW motor. Output is 20 ton/day.

Description : This Machine is hydraulically powered and has one Battery Lid splitter station One for Pole extraction, and remaining for crushing small sizes of battery i.e. motor cycles, UPS, etc.

Process of Operation: Battery is placed on guillotine horizontally and operate a lever so hydraulic Ram moves downwards and Battery is splitted from its sealing position

Operation of Machine :Batteries is placed inside a Stainless Steel Cage. Operator will initiate the cycle of machine by pressing an operator Handle/ Foot operated Switch. Battery is Splitted by Hydraulic Ram. Battery Acid and Battery Parts are collected in bottom Tank. Acid can be pumped to Acid Neutralizing Unit, where acid neutralized by that unit.Output of Machine is Pieces of battery parts ( mix of all parts including Plastic parts). Acid drained out in to Acid tank.

Size of Machine : 800 mm X 1700 mm X 1800 mm Approx.

 

Battery Slicer/Cutting Machine :

• We have THREE models for this category as under :
• Single stage Slicer : This machine slices off battery into pieces horizontally (two, three or four pieces) depends upon models. Electricity load requirement of the machine is 5.5 kW. Labor required - two to place battery on conveyor only rest work is done by machine. Output of machine 40 ton/Day.
• Double Stage Slicer : This machine slices off the battery to the two different heights. Required Electricity load is 10.5 kW. Labor required is two to place battery on conveyor. Output of machine 40 ton/Day.
• Triple Stage Slicer : This machine slices off the battery at three different heights into four pieces. Required Electricity load is 15.5 kW. Labor required two to place battery on conveyor. Output of machine 40 ton/Day.

We are counted among one of the leading Manufacturers and Exporters of a wide range of Battery Breaking Plants. Designed and fabricated using the latest CAD/ CAM technologies and premium raw materials, our entire range of Battery Breaking Plant is reliable and highly efficient. Our team of experienced engineers enables us to construct high performance Battery Breaking Plants that are easy to assemble, commission, operate and manage. The range of Battery Dismantling & Separation Units we have are designed for different capacity, investment and labor deployment.

 

They are mentioned as follows :

• Battery Crusher ( Mini) useful for small units
• Battery Cutting Machine useful for small units
• Battery Slicer ( Available in three configuration) useful for Medium Scale units
• Battery Crusher  useful for Bigger units

 The system is controlled through Control panels [PLC operated unit integrated]. The plant has individual operational control system on feed conveyors also for operators. A master control panel is attached in the Main Control Room as provided by the customer nearby the plant. The Plant has additional feature of Auto Shut Down with the Self Fault Facing Indication displays. These displays can be fixed up as per the custome defined position within Five meter range. This helps in knowing the actual position of the plant & reduces the lead time period to search for the errors & with faster production. Construction & StructureThe Breaking system is built exclusively of SS steel grade 306, 310(as pe availability), & the Acid Proof Plastic Coating is done on certain parts which indirectly come into the contact of Acid; Stainless steel assures trouble free operation and increased durability. These classification units, are designed as complete system, it provide low initial cost with high efficiency. The system also offers low maintenance, easy installation and start up, low power consumption and water consumption is only for Floatation process in separating Lead & Lid Parts, this water is filtrated and reused with the same up to its fullest and later on, it can be re used in making balls of Oxide dust for feeding in Oxide mills. Features

• Systems are useful for small or large capacity operations.
• SS Steel is used in plant & Special Acid Proof Plastic Coating at some parts is done to keep the cost to minimum & for plantâ��s durability.
• High level of automation with the PLC units is there for auto Controlling & Self Fault Indication display.
• Auto Shut down of Plant for facing any errors increase plants life & ensures safety.
• Low Power Consumption.
• Machines are completely enclosed for making it environment friendly & reducing Material Wastages.
• Machine is Rugged & Heavy Duty. It is capable of running for 18-21 Hrs. continuously.

Benefits

• Low labor costs.
• 99%+ Lead yield.
• Low energy costs.
• Environment Friendly.
• Low maintenance costs.
• Saves Warehousing Costs.
• Reduced processing cost per ton.
• Simplified environmental compliance.
• Reduces the market DEMAND-SUPPLY Gap.
• Helps in maintaining & keeping costs of Raw Material

We manufactured Small Battery Assembly Plants at competitive prices.

WE PROVIDE FULL TURN KEY PROJECT FOR LEAD RECYCLING PLANT INCLUDING FROM SHED MAKING, PLANT SETUP, ERRECTION INSTALLATIONS, TRAINING, MANPOWER, TECHNICAL SUPPORT, CONULTANCY, AFTER WARRANTY SERVICES, AMC CONTRACTS WORLDWIDE, PLANT CARE TAKING, WE HAVE PLANT FOR 2MT LEAD PRODUCTION TO 100MT PRODUCTION PER DAY.

we provide full turn key solution for battery making project, we have plants for making 10 battery a day to 1000 battery a day. we train, install & provide manpower for running the plant,