fluid-o-matic

Sector 60, Noida, Uttar Pradesh

Our Plastic Washing Plant is designed using the cutting edge technology. Capacity of this plant is 150 kg/hour.

Plastic Crushing and Washing Plant consists of followings main machines :

• Water cooled Plastic Container Crushing machine,
• Friction Washing Machine,
• Friction Rinsing Machine

 

This plant consists of following :

• Plastic Crusher : It crushes Plastic Containers along with Lid. Capacity of machine is Plastics of 40 Ton scrap Battery in 24 hours. Electricity requirement 40 kw.Manpower required one man. Machine is water cooled. So Lead dust does not spread around. Crushed Plastics is automatically fed to washing Machine.

• Plastic Washing Machine: It washes plastic and separate Lead Dust from crushed plastic. Water is reused and lead dust/ Bottom sludge can be collected from this operation. Later it can be sent be to Lead furnace for Recycling.
• Plastic Rinsing Machine : Plastic Washing Machine feeds automatically to this machine with crushed and washed plastic, it rinses in water, and remaining lead dust is separated.
• Water Pumps : Two submersible pumps are used in system along with cyclone

 

The whole line is fully automatic and it has characteristics of high efficiency, low noise and easy operation. it adopts hot alkaline water washing to get good quality. Any Acid or Lead dust is removed by friction Washing. Crushed Plastic is transferred automatically by inclined Material conveyor. Inclined Conveyor shifts plastic pallets to rinsing machine.

Rinsing Machine washes again in clean alkaline Water. Ph Level is continuously monitored by Electrical control Panel. Soda Ash is charged to Washing Tank so Alkalinity is maintained. This Alkaline Water neutralizes Acidic film formed on the surface of Plastic and subsequently clean it.

Man power required two men.

 

Lead Dust Emissions to Air is nullified due to its unique design criteria. All emissions are suppressed into water bath so no Lead dust is emitted to air. So no Particulate Matter in the air is created. Lead Dust is either transfers with water to E.T.P. Plant or settles down after de-sulphating. Battery container of 40 Ton Battery/ Day.

The crushed plastic is sent to Plastic Washing Machine through Feed Screw Conveyors to Floating Washing Machine. The plastic is washed & lead Contents sinks to the bottom of machine, the plastic is simultaneously forwarded ahead to the hot washing machine. Then the plastic is taken out with the help of Screw Conveyor from other end & put up in centrifugal de-watering machine, the washed plastic is taken out with the blowing system through Blower. The washed clean plastic is then stored in a storage bunker from there the material can be stored in bins or sacks.

The shaved lid which is separated from under the welded straps is sent through conveyor to Lid Crusher Machine. Plastic parts are separated from the Lead parts. Such plastic parts are sent to the Plastic Crusher & are cut into smaller pieces. This machine is used to crush Battery Container made of Plastic Material. It crushes to small Pieces up to size of 1" square in one go and Washes Lead accumulated on it. It is shearing & hammering action increases its Power versus Output Ratio. Lead is precipitate on another conveyor. This conveyor conveys Lead Particles Pieces to one side. Plastic which can float on water will be filtered on another Conveyor. Plastic is fed to Plastic Washing Machine. This Plastic Washing Machine washes Plastic with Soap Solution. Plastic is filtered and collected. Water is used again after purification.