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1 Products availableOur product range contains a wide range of PROCESS FOR BATTERY CUTTING SYSTEM, Battery Cutting Machine, TRIPLE STAGE CUTTING Conveyor Machine and BATTERY CUTTING SYSTEM
Step 1:Place Battery On Conveyor, On Battery Cutting M/C.
Step 2:Extract Poles On Pole Extraction M/C.
Step 3:Break Connection Joints By Connection Breaker.
Step 4:Manually Take Out The Battery Material.
Step 5:Separators & Plates Can Be Easily Separated
Machine Particular Details | 1 Stage | 2 Stage | 3 Stage |
Production Capacity / Shift | Upto 50 MT [7~ lO Batteries/ Min] | ||
No. of Cutting Blades. | 1 | 2 | 3 |
Overall Area regd (L*B*H) In ft, | (7*4*6) | (8*4*6) | (17*4*6) |
Life Of Each Blade | 350MT | ||
After Resharpening Same Blade | 50MT | ||
Cutting Size/ At A Time | ONE SIZE | 28AH -200AH | 28AH - 200AH & UPTO BATTERY HEIGHT OF 490MM |
Cutting Stages At A Time | From One Position | From Two Positions: Below Battery Cover & Under The Plate Connecting Strips | Cut the battery from two sides of all sizes: below the battery top cover & under The battery plate connecting straps. Battery size above 200ah will cut from three height size |
Power Connection Reqd.[Kw./3Phase] 440Volts | 4.5 | 8.5 | 12.5 |
Height Setting Guide Scales | 2 | 3 | 4 |
This machine has a automatic conveyor. Battery is placed on the conveyor. Width of Battery, need not to be set. It can accommodate Battery up to Max. Width of 305mm. Most of Batteries are below this. Cutting height can be set by turning Rotary wheel. This wheel is visible in picture of machine. Scale is provided to set the height of cutting from bottom. Conveyor takes the Battery in machine for cutting. During Cutting of Battery dust is confined inside of covers because cutter is enclosed. Normally Cutting is set at sealing line of lid. Max. of Automotive Batteries have approximately same height, say +-10 mm. Remaining Battery will come out of machine on Conveyor.
This saves exposure of workman from Lead Dust; increases efficiency of organization reduces lead time as well as increases liquidity of Funds. Plastic Containers can be sent for immediate disposal/recycling facility. Lead Dust is confined inside enclosure at the same time water jets are provided by pre-fitted Pump. Water is collected in the bottom tank. This helps to separate Plastic Dust from Lead dust. Plastic dust floats and lead dust is precipitated at the bottom. Hence it becomes environmentally Sound Method to cut the Battery for further separation. Remember this Cut Battery can directly go to another attachment; we call it Acid Draining Attachment. Details of this attachment are mentioned below.
This machine is suitable for small quantity of Batteries, Battery Assembly Lines or very less budget.
Power required: 415V 3 phase, 4 Kw approx.
Belt made of : Nylon
This machine has a automatic conveyor. Battery is placed on the conveyor. Width of Battery, need not to be set. It can accommodate Battery up to Max. Width of 305mm. Most of Batteries are below this. This machine has two Blades for Cutting. Cutting heights of both the blades can be set at independent height by turning Rotary wheel. This wheel is visible in picture of machine. Scale is provided to set the height of cutting from bottom. Conveyor takes the Battery into machine for cutting. First cutting is set normally at sealing line of lid and Second cutting is set below strap. During Cutting of Battery dust is confined inside of covers because cutter is enclosed. Max. of Automotive Batteries have approximately same height, say +-10 mm. Cut Lid ejected out of first window and Strap portion of battery ejects out form second window. Remaining Battery will come out of machine on Conveyor. Machine can be provided with wheels so machine is used to unload battery at the same time cutting is performed.
This saves exposure of workman from Lead Dust; increases efficiency of organization reduces lead time as well as increases liquidity of Funds. Plastic Containers can be sent for immediate disposal/recycling facility. Lead Dust is confined inside enclosure at the same time water jets are provided by pre-fitted Pump. Water is collected in the bottom tank. This helps to separate Plastic Dust from Lead dust. Plastic dust floats and lead dust is precipitated at the bottom. Hence it becomes environmentally Sound Method to cut the Battery for further separation. Remember this Cut Battery can directly go to another attachment; we call it Acid Draining Attachment. Details of this attachment are mentioned below.
This machine is suitable for normal quantity of Batteries or by small smelter with normal budget.
Power required: 415V 3 phase, 8 Kw approx.
Belt made of : Nylon
This machine has a automatic conveyor. Battery is placed on the conveyor. Width of Battery, need not to be set. It can accommodate Battery up to Max. Width of 305mm. Most of Batteries are less than this. This machine has three Blades for Cutting. Cutting heights of all the three blades can be set at independent heights by turning Rotary wheel. This wheel is visible in picture of machine. Scale is provided to set the height of cutting from bottom. Conveyor takes the Battery into machine for cutting. First Cutting is set above lid so any battery which has more height than normal automotive batteries like Standby Batteries i.e. IT-500, Jumbo etc. will be cut and that portion ejects out from first window. Second cutting is set normally at sealing line of automotive battery lid and third cutting is set below strap.
During Cutting of Battery dust is confined inside of covers because cutter is enclosed. Max. Of Automotive Batteries have approximately same height, say +-10 mm. Cut Lid ejected out of first window and Strap portion of battery ejects out form second window. Remaining Battery will come out of machine on Conveyor. Machine can be provided with wheels so machine is used to unload battery at the same time cutting is performed.
This saves exposure of workman from Lead Dust; increases efficiency of organization reduces lead time as well as increases liquidity of Funds. Plastic Containers can be sent for immediate disposal/recycling facility. Lead Dust is confined inside enclosure at the same time water jets are provided by pre-fitted Pump. Water is collected in the bottom tank. This helps to separate Plastic Dust from Lead dust. Plastic dust floats and lead dust is precipitated at the bottom. Hence it becomes environmentally Sound Method to cut the Battery for further separation. Remember this Cut Battery can directly go to another attachment; we call it Acid Draining Attachment. Details of this attachment are mentioned below.
This machine is suitable for normal quantity of Batteries or by small smelter with normal budget.
Power required: 415V 3 phase, 12 Kw approx.
Belt made of : Nylon
Machine Particular Details | 1 Stage | 2 Stage | 3 Stage |
Production Capacity / Shift | Upto 50 MT [7~ lO Batteries/ Min] | ||
No. of Cutting Blades. | 1 | 2 | 3 |
Overall Area regd (L*B*H) In ft, | (7*4*6) | (8*4*6) | (17*4*6) |
Life Of Each Blade | 350MT | ||
After Resharpening Same Blade | 50MT | ||
Cutting Size/ At A Time | ONE SIZE | 28AH -200AH | 28AH - 200AH & UPTO BATTERY HEIGHT OF 490MM |
Cutting Stages At A Time | From One Position | From Two Positions: Below Battery Cover & Under The Plate Connecting Strips | Cut the battery from two sides of all sizes: below the battery top cover & under The battery plate connecting straps. Battery size above 200ah will cut from three height size |
Power Connection Reqd.[Kw./3Phase] 440Volts | 4.5 | 8.5 | 12.5 |
Height Setting Guide Scales | 2 | 3 | 4 |
Conveyor can be connected to the Lorry which carrying the Scrap Batteries to have lesser manual shifting of batteries. It is an additional requirement which is chargeable at additional costs. It is integral unloading and feeder to Lid Shaver Machine. We shave the Battery from under its cell straps. Proper Cooling Arrangements are made, that enhances the machine's life so the cutting equipment gets cool at the time of cutting battery's lid parts. Now, the shaved lid which is separated from under the welded straps is sent through conveyor to Lid Crusher Machine.