Fenix Process Technologies

Erandwana, Pune, Maharashtra

Fenix supplies a large variety of separator internals FXIntSep used in the Oil & Gas industry. Many of these have uses in other industry applications, but some have been developed specially for areas in processing of natural gas and petro-crude such As:Oilfield production (gasoilwater) Separators (onshore, offshore and F.P.S.O.)Test separatorsFree Water KO drumsOilwater coalescersCompressor scrubbersGasliquid KO drums & inlet scrubbers Fenix offers a range of design services to support your front-end engineering including process simulations, internals selection and vessel sizing and optimisation. In addition we offer computer aided drafting and 3-D plant layout design. We continually review our technologies and employ new approaches whenever demanded to improve quality and flexibility. Because process simulation, design and manufacture are carried out in-house, chance of any error or slip is minimized. Our specialization in using AspenPlus is employed in solving the typical challenges encountered by clients in their operations. and assist us to design superior new plants and retrofit existing plants for higher productivity. Equipments we design and manufacture in this category are :Inlet distributor Perforated baffle platesStraightening foam breaker vanesFoam breaker matrixCoalescersPlate packsMatrix packsDual media coalescersWiremesh demistersVane mist eliminatorsSand jet spray systemsetc.

We are offering wire mesh packings. Fenix designs and manufactures a wide range of wire mesh packings. These packings find wide applications in various industries such as chemical, pharmaceutical, petrochemical, dyes & intermediates, oil & gas etc. Compared to all other types of column packing, our wiremesh packings find wider use for critical liquid-liquid separation. Fenix wiremesh packing provides better separation efficiency and lower pressure drop which give rise to reduced capital cost as well as reduced energy cost. we manufacture wiremesh packings in standard and exotic metals and alloys at 450 and 600 crimp angles, sizes ranging up to 8.0 m diameter and surface areas of 500-750 m2m3. It has minimum hetp and the lowest range of pressure drop and is highly suitable for vacuum opeation, purification of fine chemicals and wherever the separation system requires very high number of stages. apart from packings, we also design and supply various column internals and accessories such as liquid distributors, liquid collectors, support plates, bed limiters, mist eliminators, reboilers, condensers etc.

We are offering sheet metal structured packing. Fenix is a major designer- manufacturer of distillation column packings. Our structured packings made from sheet metals provide high separation efficiency (low height equivalent to a theoretical plate) which gives the advantage of reduced column height (reduced capital cost). we make these packings in standard and exotic metals at 45 and 60 degree crimp angles and surface areas of 60-1000 m2m3. These have low pressure drop and excellent wetting characteristics due to special surface treatment. High void space incorporated in these packings gives light-weight and high vapour load (high capacity). Other main advantages are lower reflux ratios and lower pressure drop which result into lower energy costs. these efficient and cost-effective packings are manufactured in sizes up to 8.0 meter diameter. Quantity : 150 tons per yearpayment terms : negotiable. Lc or 40% advance, balance on proforma invoicepackaging : standard international quality

We offer Vane Pack.Fenix routinely models, designs and manufactures high-efficiency petroleum processing equipments such as Vane Packs, Inlet distributors, Coalescers, Demisters, Vortex breakers, Sand Jetting Systems, Cyclone Decks etc for the Oil & Gas sector. We offer a complete range of economical and efficient vane packs for both horizontal and vertical flow. The basic design considerations are particle size of the liquid droplets entrained and physical properties of the fluids. The mist laden gas stream passes through the parallel vane plates and is forced to change direction several times. The mist droplets are separated by the subsequent centrifugal forces and are collected on the vane blades. This coalesced liquid film is then drained through slits or pockets to a liquid sump prior to drainage to the liquid compartment of the vessel. Minimum size of droplets we design= 10 m (atm. pressure) Maximu pressure drop = 10 millibar

We are offering edible oil refineries. With decades of experience and expertise in vegetable oil refining, we offer every step from raw oil processing to refining for any seed oil. We have delivery capability from single section to a complete refinery plant. We focus on energy conservation, lowest utility requirement, low effluent discharge, high yields and better quality products. our strengths are:experience of having executed many vegetable oil refining plantsprocess engineering and project handling capabilityin-house process simulation, design programs and autocad facilitiesown manufacturing facility for the core components and equipments salient process steps are centrimix degumming, neutralising, dewaxing, washing and eco2flex deodorization. Quantity : 3 plants per monthpayment terms : negotiable, lc or 40% advance, balance on proforma invoicepackaging : standardspecifications : process performance guaranteed for 6 monthsquality : iso 9001:2008

Bubble cap trays designed and manufactured by fenix consist of bell shaped caps fixed to cylindrical risers through which the vapour passes the tray deck and function effectively over wide turndown range without weeping. trays as the vapour-liquid contacting device are less efficient compared to structured packings for mass-transfer operations and are used when the the systems do not need quite high number of theoretical stages for separation or when the liquid rate is very high. services for installation and commissioning of trays and tray columns, hydraulic design, mechanical design etc are provided by us. other informationpay mode terms: l/c (letter of credit)minimum order quantity: one pieceport of dispatch: mumbaiproduction capacity: 200 tpadelivery time: 8-10 weekspackaging details: standard warranty : process performance is guaranteed by us for 6 months post-commissioning

Backdrop : Devastating long-term ill-effects of limited fossil fuel reserves, industrial & automotive emissions and greenhouse gases have focused the attention of policy makers and others throughout the world to search for alternative energy sources. Solar radiation, wind and biomass are resources for generation of alternative energy in vast quantities of which biomass is already proven for techno-economic viability for commercial production of a major alternative energy - BIODIESEL. The U.N. framework for climate change [Kyoto Protocol, 2005] mandates member nations to reduce greenhouse gas emission through increasing use of biofuels i.e. bioethanol and biodiesel. Global production of biofuels is growing steadily and will continue to do so despite financial slowdown. The world biofuel markets value is likely to attain a CAGR of around 14.7% during 2006-2016. The rapid development of the global biodiesel industry has been closely observed by countries interested in stimulating economic growth, improving the environment and reducing dependency on imported oil. Chemically speaking, biodiesel is the methyl ester of long chain fatty acids derived from vegetable oils animal fats. It can be used in compression ignition engines (diesel engines) directly, the engine needing minor or no modifications. Raw Material for Biodiesel : Biodiesel can be commercially produced from various sources (Oil seeds both edible and non-edible, dead wood and leaves, agri-wastes, food processing wastes both kitchen and industry etc. can be used, oil seeds being the most important, abundant and common raw material). Different regions of the world do not have the benefit of possessing the same vegetable oil or animal fat in plentiful supply. Thus raw materials for biodiesel production have become geographically region-specific. Palm oil seeds in Malaysia, animal fats in Japan, soybean seeds and animal fats in the US, canola seeds in Canada and rapeseed and animal fats in Europe are examples. India has taken up Jatropha [ Jatropha curcas ] seeds as the major raw material. The plant may yield more than four times as much fuel per hectare as soybean, and more than ten times that of maize (corn). A hectare of jatropha has been claimed to produce 1, 892 litres of fuel. Advantages of Biodiesel Over Petrodiesel : Less dependence on limited fossil fuel reservesImproved ignition Higher engine efficiency Better lubricityMuch lower greenhouse gas emission Lower particulate emissionNot toxic, free of sulphurSafest fuel to store and handleMuch higher flash pointNo aromatics or carcinogensBiodegradable FenixShutek Technology for Biodiesel : Fenix has exclusive technology collaboration with M/s Shutek Oleo S A of Costa Rica for Biodiesel. The process uses trans-esterification reaction followed by neutralization and washing steps. The two-step trans-esterification converts nearly 100 percent of the triglycerides in the oil or fat to bio diesel (methyl ester). The excess methanol is recovered, and the biodiesel dried in the same step. Finally, the bio diesel is filtered to remove potential impurities formed below the process temperature. In essence, the steps are, trans-esterification, washing, drying and polishing. Almost any seed oil can be used as the raw material for FenixShuyek Biodiesel Technology. Glycerine Recovery Glycerine generated in the two-step trans-esterification reaction is recovered and neutralized. The excess methanol is recovered and the glycerine dried in the same step. The glycerine is considered crude glycerine because it contains greater than the maximum 0.01 percent salts allowed in technical grades and is less than 99 percent pure. The salts are formed from the reaction of the caustic and acid used in most trans-esterification processes. The salts are removed when the glycerine is distilled or refined to a technical grade or higher quality. Water Recovery Water recovered from the water wash decanter, strippers, and methanol distillation is reused for washing the bio diesel and diluting the acid and caustic. Methanol Recovery The excess methanol is recovered from the bio diesel, glycerine, and fatty matter, dried and reused in the two-step trans-esterification reaction. Fenix uses it own structured packing columns for effective distillation of methanol. Fatty Matter Recovery A small amount of fatty matter, typically mono- and di-glycerides, is generated in the trans-esterification reaction. This fatty matter does not require a separate recovery system due to the small quantity generated, and can be skimmed or decanted from the glycerine storage tank. If the trans-esterification process feedstock has a high amount of free fatty acid (FFA), then a separate fatty matter recovery step may be required. Energy Fenix design minimizes the energy required by using gravity both for separation and flow from vessel to vessel. The design incorporates heat economizers to cool one stream while heating the other.

We are offering biodiesel production plants. Biodiesel can be used in compression ignition engines without any modification. It is produced by continuous trans-esterification reaction of seed oils with methanol using caustic soda as catalyst. It is carried out in two or three stages with subsequent washing drying and polishing of the product. Nearly 100 percent conversion of the triglycerides in the oil or fat to biodiesel takes place. The excess methanol is recovered and the biodiesel is filtered to remove potential impurities. Glycerine is recovered as a valuable byproduct in the process. the trans-esterification process is most efficient when the feedstock quality is equivalent to refined and bleached oil (rb). Removing the phosphorus and fatty acids is critical to producing the best quality biodiesel at the lowest cost. consumption and yield per 1000 kg raw oil: (a) methanol consumed: 120 kg, (b) catalyst consumed: 10 kg, (c) glycerin recovered: 110 kg, (d) biodiesel produced: 950 kg. Quantity : 3 plants per monthpayment terms : negotiable, lc or 40% advance, balance on proforma invoicepackaging : standardspecifications : process performance guaranteed for 6 monthsquality : iso 9001:2008

We are one of the leading Manufacturers and Exporters of Heat Exchangers in India. We built Heat Exchangers strictly adhering to international standards [IS, TEMA, ASME or clients own standard]. We use high quality raw material for manufacturing the best Heat Exchangers.

Industrial Sectors Served :

• Chemical industry
• Pharmaceutical industry
• Oil and Gas industry
• Pharmaceutical industry
• Pollution Control industry
• Edible Oil Refinery
• Dyes & Intermediates industry

Range of Heat Exchangers :

Corrugated Tube Exchanger Shell & Tube Exchanger Finned Tube Exchanger Fixed / Floating Head Exchanger Phase Change Condensers Total Condensers

Partial Condensers Vent Condensers Reboilers Product Sub coolers Falling Film Evaporators Economizers

We are one of the major Manufacturers and Exporters of used for removal of moisture. Petroleum crude or natural gas as extracted from the well-head is not fit for transportation to the downstream processing facility usually located at quite a distance from the source because the pipeline would be severely and rapidly corroded due to the presence of moisture and acid gases like H2S, SO2 and CO2. Therefore, dehydration and deacidification facilities are provided in the vicinity. We have the requisite expertise to design and manufacture Triethylene Glycol (TEG) Dehydration Systems with stringent process guarantee. These TEG Contactors are highly efficient, cost-effective and dimensionally accurate. We offer TEG Contactors in various sizes and are also capable of customizing them according to clients own specifications.

Working :

• Saturated gas is fed to the first column where lean Triethylene Glycol removes moisture to bring it to 10 ppm level using packed bed counter current operation.
• The column works as an absorber and Fenix structured packing FXPack is used for efficient moisture removal
• The exit TEG, after absorbing moisture is regenerated using two columns - Stripper and Regenerator.
• In the stripper, moisture is removed from TEG by heating, usually employing a reboiler
• The moisture in TEG is further removed in the regenerator by recycling a small quantity of dry gas obtained from the first column

Properties :

• Sturdy build
• Corrosion resistant
• Abrasion resistant
• Easy to use
• Dimensionally accurate

Applications :

• Engineering industries
• Plastic industries
• Fiber industries

Fenix offers a range of design services for industries in oil & gas sector to support your front-end engineering including process simulations, selection of separator internals, vessel sizing and optimization and manufacturing them. High quality raw materials are used for the manufacture giving reliability and durability. Available in various sizes, we can also customize them according to client requirements. Portfolio : vane packs, inlet distributors, plate packs, matrix packs, coalescers, mist eliminators (mesh & chevron type), vortex breakers, sand jetting systems etc. Applications: gasoilwater separators (onshore, offshore and fpso), test separators, free water knock out drums, oilwater coalescers, compressor scrubbers, gasliquid knock out drums & inlet scrubbers.

Fenix offers a range of design services to support your front-end engineering including process simulations, SELECTION OF Separator Internals (for Oil & Gas Industry, vessel sizing and optimization. High quality raw materials are used for the manufacturing of Separator Internals, giving reliability and durability. Available in various sizes, we can also customize them according to customer requirements.

Portfolio :

• Vane Pack Modules
• Vane Inlet Devices
• Cyclone Inlet Devices
• Plate Packs & Matrix Packs
• CoalescersMist Eliminators (Mesh & Chevron Type)
• Vortex Breakers
• Sand Jetting Systems

Applications :

• Gas/Oil/water Separators (onshore, offshore and FPSO)
• Test Separators
• Free Water Knock Out Drums
• Oil/Water Coalescers
• Compressor Scrubbers
• Gas/Liquid Knock Out Drums & Inlet Scrubbers

Used lube oil feedstock contains free and emulsified water, light hydrocarbons, metals, halogenated compounds, glycols, carbon, unsaturated hydrocarbons, polymers, asphaltenes etc. Re-refining of lube oil is an attractive recycling method regarding conservation of resources and environment protection. Energy consumption of re-refining process is much lower than for virgin lube oil production. In our re-refining process, all the contaminants of the used lube oil are removed and the base lube oil is recovered. It offers high yield operation, high quality products, low energy consumption and absence of noxious wastes. The process consists of the following steps in brief:pretreatment and dewatering, removal of diesel and other light oils by fractionation, removal of asphaltenes by thin film evaporation, solvent extraction or hydrotreating, final fractionation for different cuts of base lube oil. In collaboration with enver erpek, turkey.

We are offering s- rings (random packing). Fenix is a reputed name in design and manufacture of mass transfer equipment and accessories like random packings. We have decades of cumulative experience in designing and manufacturing distillation systems, absorption systems, liquid-liquid extraction systems etc. Our random packings, complemented by appropriate column internals are the lowest cost mass transfer equipment item. our range of metallic random packing includes raschig rings, saddle-rings, pall rings, c-rings, n-rings etc. These packing are available in conventional as well as customized specifications and offer high performance to the clients. Depending on process parameters and client requirements, we design and manufacture metallic saddle rings which are much superior in performance to ceramic berl saddles. These are widely preferred by various industries like chemicals, pharmaceuticals, refineries, petrochemicals, dyes & intermediates, aromatics and other process industries. Random packings manufactured by us are generally available in carbon steel, stainless steels and other special steels and alloys. quantity : 150 tons per yearpayment terms : negotiable. Lc or 40% advance, balance on proforma invoicepackaging : standard international qualityspecifications : features: bulk density: 120-330 kg m3. Specific surface area: 60-280 m2 m3 ntsm: 2.2-2.5 thickness: 0.3 to 0.8 mm very low pressure drop, suits high vacuum applications very low liquid hold-up

Fenix is a leading designer-manufacturer of efficient and cost-effective triethylene glycol dehydration systems for hydrocarbon processing. We offer stringent process guarantees for performance efficiency of our dehydrators. Moisture-laden saturated gas is fed to the first column where lean triethylene glycol removes moisture to bring it down to about 10 ppm level using packed bed counter current operation. The column works as an absorber and fenix structured packing 'fxpack' is used for efficient moisture removal. The exit triethylene glycol which has absorbed moisture is regenerated using two columns - stripper and regenarator. In the stripper, moisture is removed from triethylene glycol by heating, usually employing a reboiler. The moisture in triethylene glycol is further removed by recycling small quantity of dry gas generated in the first column. Other informationPay mode terms: LC (letter of credit)Minimum order quantity: One piece Port of dispatch: MumbaiProduction capacity: 300 tpaDelivery time: 12 weeksPackaging details: International standardWarranty: process performance for 6 months.

We offer efficient and cost-effective random packings of various types. Random packing is usually the lowest cost tower packing that satisfies temperature and corrosion requirements for mass-transfer operation like distillation. we offer many typesvariants of customized high-performance random packings [s-rings, pall rings, c-rings, cylindricalraschig rings, n-rings etc.] that enable very good options to maximize output and efficiency. Except some proprietary items, we supply any type of random packing in varying sizes. Available to suit most commercial applications ranging from 16 to 90 mm or equivalent size. we offer random (and structured) packings in stainless steels, carbon steel, ceramic, and plastics. We also offer internals such as feed plates, dispenser plates, liquid distributors and redistributors, support plates, bed limiters, multi beam supports etc. That are required for mass-transfer columnstowers. Quantity : 2 tonnes per monthpayment terms : negotiable, lc or 40% advance, balance on proforma invoicepackaging : standardquality : iso 9001-2008

Fenix offers efficient and cost-effective amine sweeteners to remove acidic gases like h2s, so2 and co2 from sour gas and other hydrocarbon streams to make them fit for all downstream processing operation. Usually n-methyl diethanolamine is used as the sweetening agent and the same is used by us. Most popular and widely used simulation package 'aspenplus' helps us designing highly efficient amine sweeteners. Acid-containing sour gas stream enters the bottom of the amine seetener while pre-cooled lean amine is fed from the top for countercurrent extraction of acid gases. Sweet gas, free of acids, comes out from the top of the column. The acid-rich amine solution leaving the bottom of the column is hot due to exothermic chemical reactions for absorbing the acid gases. This acid-rich liquid is led to a surge drum where desorption of hydrocarbon from the amine solution takes place leaving behind acid-containing amine. Amine regenerator strips the acid gases and the amine so obtained is recycled back to amine sweetener after cooling. Other information:pay mode terms: lc (letter of credit)minimum order quantity: one setport of dispatch: mumbaiproduction capacity: 200 tpadelivery time: 12 weekspackaging details: international standardwarranty: process performance for 6 months

We are one of the preeminent manufacturers and exporters of Amine Contactors for Indian and export markets. Amine contactor is the process equipment to remove acidic gases like H₂S and CO₂ from sour gas to make it sweet i.e. fit for all downstream processing. Usually n-methyl diethanolamine (MDEA) is used as the sweetening agent. Highly efficient Fenix structured packing FXPack is used in the Amine Contactor column. The design basis is the specified ppm level concentration of Amine in the sweet gas.

How it works :

• The sour gas stream enters the bottom of the Amine contactor
• Pre-cooled lean Amine is fed from the top for countercurrent extraction of acid gases
• Sweet gas comes out from the top of the column
• The acid-rich Amine solution leaving the bottom of the column is hot due to exothermic sweetening reactions
• Led to Surge Drum where desorption of hydrocarbon from the amine solution takes place leaving behind acid-ccontaining Amine
• H2S and CO₂ are stripped off from the Amine solution in the Amine Regenerator and the amine so obtained is recycled back to amine contactor after cooling
• Highly efficient Fenix structured packing FX Pack is used in the amine contactor column. The design basis is the specified ppm level concentration of amine in the sweet gas

Features :

• Robust build
• High tensile strength
• Corrosion resistant
• Abrasion resistant
• Easy to handle
• Safe to use

Applications :

• Food industries
• Pharmaceutical industries

Edible Oil is An Important Primary Food and Requires Highest Degree of Product Quality. the Final Product Quality Depends On the Refining Method and the Nature of the Raw Oil. Fenix Offers a Wide Range of Solutions Designed to Boost Value in this Respect. the Crude Oils are De-gummed and the Free Fatty Acids are Then Removed By Distillation in One Stage During Deodorizing. (some Oils like Cottonseed Oil or Fish Oil are Not Suitable for Physical Refining.) the Oil Discharged from Expeller Presses Has Certain Solid Content or Gum, the Level Varying On the Oil Seed, Which Must Be Removed. for Easier Separation, the Solids are Wetted with Hot Water and Separated Along with Hydrated Phosphatides in the Decanter/clarifier. the Solids are Returned to the Press for Recovery of Adhering Oil. the Clarified Oil is Then Either Refined Directly or Dried Under Vacuum for Storage or Consumption. fenix centrimix Process for De-gumming, Neutralising and Washing is Designed to Handle a Multitude of Oil Feed Stocks. It is Followed By the Fenix Flexibleach Process Which Reduces the Bleaching Earth Consumption By 20 to 30%. We also have a Newly Developed Technology - Fenix Flexibleach with Pre Filtration Based On the Reuse of the Spent Bleaching Earth Without Removing It from the Filters. Once the Spent Earth is Reused in the Filter, It is Discharged and Evacuated. the Final Step in Refining is the Innovative Fenix Eco2flex Deodorisation. Its Efficient Scrubbing System Minimises Fatty Matter Carry Over and Water Pollution. Efficient Plug Flow hivac Heat Exchangers Enhances Economy. It is Flexibile to Process High Ffa Oils By Physical Refining and Gives Vary High Stripping Efficiency Due to the Use of Cross Flow Column. Control for Optimizing Tocopherol and Minimizing Trans Acid Generation is Built-in. the Mechanical free End Prevents Thermal Fatigues in Heating/cooling Tubes. the Efficient Design Ensures 100% Draining and Cleaning. It is a New, Fully Integrated and Compact Deodorising System Including the Concept of Steam Injection in Which Deaeration, Heat Exchanging, Heating/stripping, Cooling and Scrubbing Take Place in a Controlled Environment. the Process is the Result of a Continuous Effort Based On the Experience of More Than 300 Deodorising Plants.in a Nutshell Fenix Edible Oil Refining Gives Very Short Payback Period Due To: Superior Product QualityMinimum Hydrolysis & Low Loss of OilHighest Level of Heat RecoveryReduced Utilities (stem, Diesel/power, Water, Chemicals)Reduced Installation CostReduced Maintenance Cost, Limited & Easy MaintenanceEasy Supervision