Our Products
Jigs, Casting Dies, Die Casting Moulds & Moulding Tools
2 Products availableDryers
2 Products availablePowder Mixers
2 Products availableStorage Drums, Tanks & Containers
2 Products availableGrinding & Milling Tools & Machinery
2 Products availableOur offered Product range includes Roller Compactor, DE-Dusting Machine, Mass Mixer and Water Jacketted Roller Compactor.
FALCON Roll Compactor Machine is used for dry granulation method. It forces the fine powders between two counter rotating rollers and presses the fine powders in a solid compact or sheets, so called chips or flakes. Finally these chips or flakes are then reduced in size to the desired granules/grain size further with the help of Oscillating Granulator Machine or Multi Mill Machine or Comminuting Mill or Sizing Machine. The sieve size should be selected very carefully in order to prevent the generation of fines. The selected sieve defines the final granules/grains size. Also further to achieve excellent granules/grains can be made dust free by Screening (Sifter) Machine. The separated fines also can be Re-compacted/ Recycle with Roller Compactor Machine.
Roller compactors machines are know with different terminologies like powder compactor, powder granulator for dry granulation, Cantilever Roll Compactor, adjustable roll compactor for pharmaceutical processing, twin screw roll compactor, mini roll compactor etc.
Dust Extractor is used to prevent dust accumulation and avoid cross contamination in pharmaceutical industry, when tablets are being manufactured. When used this tableting dust collector, it helps reducing the mechanical strain on the tablet making machine through dust removal from the punches and dies. When dust accumulation is avoided on the dies, breakdowns are minimized and efficiency increased. Dust extractor machine has a very effective shaking mechanism useful in dislodging the dust which is then removed off by the fans of dust collection system. The Fan and filter compartments are also accessible through a door for ease of inspection and maintenance.
Salient Features: Coating Pan is engineered to the perfection from SS 304 (SS 316 optional). Totally enclosed machine drive and hot air blowing system. 30”, 36”, 42” or 48” Coating Machine has variable speed drive. Hot air blowing system is separate. 60” or 72” Coating Machine has two speeds with step pulley without hota i r b lowing system. Hot air blowing system is with temperature control probe.
Salient Features:- Coating Pan - Tablet Coating Machine with Hot Air Blowing System
MODEL | 12" | 18" | 24" | 30" | 36" | 42" | 48" | 60" | 72" |
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Loading | 05 | 7 | 20 | 40 | 60 | 90 | 110 | 150 | 200 |
Capacity in Kg. | to 8 | to 25 | to 45 | to 80 | to 100 | to 120 | to 210 | to 250 | |
Motor HP | 0.5 | 0.5 | 1.0 | 1.5 | 1.5 | 2.0 | 2.0 | 5.0 | 7.5 |
Blower HP | 0.25 | 0.25 | 0.5 | 0.5 | 1.0 | 1.0 | 1.0 | 2.0 | 2.0 |
Blower fan Volume CFM | 90 | 90 | 150 | 150 | 150 | 150 | 150 | 300 | 300 |
Heater Capacity in KW | 1.0 | 1.0 | 3.0 | 3.0 | 3.0 | 3.0 | 3.0 | 5.0 | 5.0 |
colloid mill is used for reducing size of solid particles suspended in a liquid. It acts as a good homogenizer and emulsifier in a solution. Colloid mill is also used in reducing the droplet size of a liquid that may be suspended in another liquid. The equipment is specially manufactured in a conical arrangement to achieve the required centrifugal force that maximizes the milling effect. The feeding system is efficient and the machine subjects the product to high forces of shearing, cutting and rubbing forces to create a homogenous mixture.
De-Burring Machine
Deburring Machine is an effective equipment for removal of dust and burr from manufactured tablets in an accurate and precise process. The machine operates noiselessly and effectively de burr tablets to the required finish. It is equipped with a height adjustment feature that enables it attain the height of any tableting machine. The contacts parts are made with Stainless steel 304 grades making them durable and hygienic in operation. Parts are easily removable for cleaning and maintenance.
De-Dusting Machine
The machine offers reliable dedusting process to end with a clean and particle free tablet. It is made with a complete stainless steel frame easy to clean and operate. It offers full suction of the excess powder and may also be equipped with an additional brushing unit. The height of the unit is also adjustable according height of the packing line. De-dusting machine is easily movable from one station to another and has high energy efficiency.
These are the interchangeable parts used to generate the shape of the tablet. Falcon machineries limited manufactures dies that are of very high quality made using premium S7 stainless steel material that is hard and durable. Depending on their usage, they also supply carbide lined dies to increase resistance to friction and other mechanical forces. The dies and punches also come with an inspection kit, polishing kit and a customized storage system /cage for these tools. The company ensures supply of quality tooling kits for all your manufacturing needs.
High speed Tablet Making Machine is the device that compresses the powder into tablet of uniform size with different shape and uniform weight and also called as tablet compressing machine or tableting machine. A Tablet compressing machine can be used to manufacture tablets of a wide variety of materials, including pharmaceuticals, illicit drugs, cleaning products, and cosmetics.
High speed Tableting machines are used commonly in pharmaceutical industry. Millions of tablets can be pressed but using this machines/presses.
The operation of tablet press machine involves compressing of powder substance into tablets shape of uniform size, thickness and weight. The press machine is usable in various industries including cosmetics, cleaning products and pharmaceutical products and also available at very attractive cheap rates to buy. The granular substance is passed through the cavity between two punches and a die form and a force is used to bind the materials together. The tablet press machine is manufactured in two forms which are the single punch models and the rotary tablet press.
Salient Features: Sturdy and noiseless design. Easy to operate & maintain. Higher ratio of desired size granules can be obtained Continuous oscillating stirrer drive. Simple screen holding and tensioning device.
Designed to suit high speed milling needs with plain, water jacketed and flame proof options. Fully S.S. cladding on base & S.S. guards for all moving parts to meet GMP needs. Motor rails, screw and guide rods are chrome plated. Beater assembly bearings are housed in separate pillow blocks for ease in maintenance. Dynamically balanced fixed beater assembly as standard supply. Minimum downtime required to change direction. Hardened and chrome plated beaters and shaft made of SS 410. Fabricated to work long with very low heat, vibration & noise generation. Castors provided for mobility.
Salient Features:- Comminuting Mill - High Speed Milling Machine
Compact vibratory designed powder sieving machine for high speed & dust free sieving.Noiseless and maintenance free vibro screen machine.All contact parts and screen made of SS 304 (SS 316 optional), Low power consumption compared to reciprocating vibratory vibro sieve system.
Salient Features: All contact parts are made of SS 304 (SS 316 optional) Thrust bearings are provided to carry rigid and thrust load. Easy for cleaning and operating. Interlocked acrylic dust cover for inspecting the mixing process. The tilting device provided for easy unloading of the material.
Salient Features:- Mass Mixer - SS 304 Pharmaceutical Mixing Machine
MODEL | FALCON MM 50 | FALCON MM 100 | FALCON MM 150 | FALCON MM 200 |
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Capacity | 50 Kgs | 100 Kgs | 150 Kgs | 200 Kgs |
Over flow capacity | 110 Ltrs. | 220 Ltrs. | 330 Ltrs. | 440 Ltrs. |
Working capacity | 88 Ltrs. | 156 Ltrs. | 234 Ltrs. | 310 Ltrs. |
Speed of stirrer | 35 RPM | 35 RPM | 30 RPM. | 30 RPM. |
Main Electric Motor | 3 HP / 3 Ph. | 5 HP / 3 Ph. | 7.5 HP / 3 Ph. | 10 HP / 3 Ph. |
falcon adjustable roll compactor machine is the best cgmp plain & water jacketted roller compactor / mini powder granulator for dry granulation. It forces the powders between two counter rotating rollers & presses fine powders in a solid sheets, called chips or flakes. Roll compactor has a very compact design & is available in plain, water jacketed & flameproof model. Entire covers are designed to acquire dust-free operation. Roll compactor provide optimized granulated material to improve down-flow characteristics and succeeding maximized tablet making efficiency. The roller compactor machine is fully contained, wash-in-place capable and scaleable from lab to production.
vacuum tray dryer - 6-16 shelf vacuum tray dryer machine manufacturer
we are providing the vacuum tray dryer machine to our customers. Mostly used for drying of thermal sensitive materials, these tray dryers have a number of applications chemical and pharmaceutical industries. By procuring the quality assured stainless steel from our reliable and trusted vendors, the offered tray dryers are manufactured under the strict vigilance of our qualified professionals. Also, these tray dryers are known for their smooth finish and sturdy construction.
features:- vacuum tray dryer machine
Model | VTD 6 | VTD 12 | VTD 18 | VTD 24 | VTD 36 | VTD 48 |
No. of Trays: 800 X 400 X 32 MMS | 06 | 12 | 18 | 24 | 36 | 48 |
No. Of Shelf | 06 | 06 | 06 | 08 | 12 | 16 |
Dummy Shelf | 01 | 01 | 01 | 01 | 01 | 01 |
Surface Area- m2 | 2.0 | 4.0 | 6.0 | 8.0 | 12.0 | 16.0 |
Vacuum Level Attainable mms of Hg. | Maximum Generated on Sea Level 750 mm of Hg. (On Pump Suction) | |||||
Vacuum Drop in 24 Hrs mms of Hg. | 75 | 75 | 75 | 75 | 90 | 90 |
Capacity Pump Cap m3 / hr | 51 | 51 | 85 | 85 | 170 | 170 |
suitable for rapid mixing of all types of free flowing powders and granules. The uniform, multidimensional offset arrangement of the cone ensures good mixing it is made from high quality stainless steel to prevent from rust & corrosion. It is easy to load and discharge materials in double cone mixer as its servers as excellent batch mixer machine. Provision is made for steam, chemicals, and hot water arrangements as required by customer. Available in all capacities ranging from 10 liters to 4000 liters. Chain drive arrangement provides minimum slippage and maximize load bearing capacity.
All the contact parts from SS 316 and non contact SS 304. Mounting stand from SS 304. Top drive with Standard make Gear box. Main drive with VFD for fine control f Impeller speed. Discharge via Tilting. With inbuilt heating element Jacket.
Falcon Machineries has developed a range of equipments which are used in the granulation process. These include the vibro sifter machine, multi mill machine, paste castle, the double cone blender machine, the high shear mixer granulator and the intermediate pharmacy container. All equipments have been manufactured with high quality material that guarantees durability and smooth operation. One distinguishing feature of these machines is the ease of maintenance and cleaning, which eliminates any contamination between different products as well as durability.
Falcon adjustable roll compactor machine is the best cGMP plain & water jacketted roller compactor / mini powder granulator for dry granulation. It forces the powders between two counter rotating rollers & presses fine powders in a solid sheets, called chips or flakes. Roll Compactor has a very compact design & is available in plain, water jacketed & flameproof model. Entire covers are designed to acquire dust-free operation. Roll compactor provide optimized granulated material to improve down-flow characteristics and succeeding maximized tablet making efficiency. The roller compactor machine is fully contained, wash-in-place capable and scaleable from lab to production.
Salient Features:- Roller Compactor Machine for Dry GranulationThe roll compactor machine by Falcon machineries is widely known for dry granulation process. Both the counters, rotating rollers press the fine powder in the solid sheets also known as flakes or chips. With the help of Oscillating Granulator Machine or also known as Multi Mill Machine or Sizing Machine or Comminuting Mill the flakes or chips are processed to shrink in size to desired grain size or granules. To avoid the variance of the final grain size and granules the sieve size should be carefully selected. The Screening Sifter machine makes dust free & also helps further results of good quality granules & grains. In-fact we have also noticed that Roll Compactor Machine can recycle or re-compact the fines which has separated.
For the process of roller compactor the crystalline powder is rolled down to the hopper of roll compactor. The Compacting rollers is fed with powder inside the compacting zone by the vertical feed screw through pre-compacting compartment.The powder is passed firmly between the compacting roller gap and through AC Variable Frequency Drive AC VFD which has adjustable speed so that the hard chips or flakes can form fine powder.Through this process of powder granulator machine model an appropriate harmonization is created between the roller speed & feed screw with suitable quality of flakes. The speed ratio can be maintained and be continued to accomplish good results.Selection of Roller Compactor depends on the features & characteristics of the powder/product form. Our Technical team shall be delighted to recommend the best suited Roll compactor surface as per the experience or expertise of the machine.
Our team is always happy to help in-case of any type of evaluation or development of any product is required for dust free granules at export quality standards. We also support our clients periodically to carry out some trails at our plant with their material.
The size reduction of the compact is achieved by a FALCON MILL, which can be installed as an intergral part of the system, particle size can be varied by changing the screen size as well as adjusting the operating speed and blade type. This combination provides maximum flexibility in meeting product requirements with a broad range of materials.
Roll Compactor is a multipurpose dry granulation & densified machine which produces consistent compact sheet with consistent hardness & increased density by compacting powdered material between two uniquely design rolls. Falcon roll compactor is simple-to-use, extremely easy to clean, absolutely cost effective & designed for maximum processing efficiency.
Flacon Machineries roll compactor is fully contained, wash-in-place equipped & scalable from lab to production unit. The Roller surface can be opted depending upon the quality of the powder/product/flakes.
The Falcon roller compactor machine provide ultimate granulated material to progress down-stream powder flow features & consequent maximum tableting efficiency with precision in real-time gap control.
In-case our range interest you or you would like to discuss little further into its description and functionality our technical team can always assists you with the same. We are always more than happy to carry out great conversations with our valuable clients & visitors.
MODEL | FMRC-200/50 | FMRC-200/75 | FMRC-200/100 | FMRC-200/150 |
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Output * | 5 to 60 Kgs / hour | 10 to 100 Kgs / hour | 50 to 250 Kgs / hour | 50 to 350 Kgs / hour |
Roll Size | 200mm Dia X
50 mm (W) |
200mm Dia X
75 mm (W) |
200mm Dia X
100 mm (W) |
200mm Dia X
150 mm (W) |
Roll Speed (Step Pulley drive) | 6 to 25 RPM | 6 to 25 RPM | 6 to 25 RPM | 6 to 22 RPM |
Feed Screw Speed (Through A.C. Drive) | 5 to 60 RPM | 5 to 60 RPM | 5 to 60 RPM | 5 to 60 RPM |
Roll Drive Motor | 5 HP, 960 RPM, 440 V, 3 Phase, 50 Hz | 7.5 HP, 960 RPM, 440 V, 3 Phase, 50 Hz | 10 HP, 960 RPM, 440 V, 3 Phase, 50 Hz | |
Feed Screw Drive Motor | 2 HP, 1440 RPM, 440 V, 3 Phase, 50 Hz | 5 HP, 1440 RPM, 440 V, 3 Phase, 50 Hz |
We are providing the Vacuum Tray Dryer Machine to our customers. Mostly used for drying of thermal sensitive materials, these tray dryers have a number of applications chemical and pharmaceutical industries. By procuring the quality assured stainless steel from our reliable and trusted vendors, the offered tray dryers are manufactured under the strict vigilance of our qualified professionals. Also, these tray dryers are known for their smooth finish and sturdy construction.
Features:- Vacuum Tray Dryer Machine
Model | VTD 6 | VTD 12 | VTD 18 | VTD 24 | VTD 36 | VTD 48 |
No. of Trays: 800 X 400 X 32 MMS | 06 | 12 | 18 | 24 | 36 | 48 |
No. Of Shelf | 06 | 06 | 06 | 08 | 12 | 16 |
Dummy Shelf | 01 | 01 | 01 | 01 | 01 | 01 |
Surface Area- m2 | 2.0 | 4.0 | 6.0 | 8.0 | 12.0 | 16.0 |
Vacuum Level Attainable mms of Hg. | Maximum Generated on Sea Level 750 mm of Hg. (On Pump Suction) | |||||
Vacuum Drop in 24 Hrs mms of Hg. | 75 | 75 | 75 | 75 | 90 | 90 |
Capacity Pump Cap m3 / hr | 51 | 51 | 85 | 85 | 170 | 170 |
Salient Features: Fabricated for effective dust collection. Provided with stainless steel 304 contact parts (SS 316 optional). Dynamically balanced blower fan ensures minimum noise level. Four inlet manifolds facilitate to connect more dusting zones. Castor wheel provided for ease in mobility. Easy to maintain and operate.
Salient Features:- Dust Extractor Machine
Generally IPC bins using for material storage with different shape and size.
Salient Features:- Intermediate Pharma Container - IPC bin ManufacturerSuitable for rapid mixing of all types of free flowing powders and granules. The uniform, multidimensional offset arrangement of the cone ensures good mixing It is made from high quality stainless steel to prevent from rust & corrosion. It is easy to load and discharge materials in double cone mixer as its servers as excellent batch mixer machine. Provision is made for steam, chemicals, and hot water arrangements as required by customer. Available in all capacities ranging from 10 liters to 4000 liters. Chain drive arrangement provides minimum slippage and maximize load bearing capacity.
De-Burring Machine
Deburring Machine is an effective equipment for removal of dust and burr from manufactured tablets in an accurate and precise process. The machine operates noiselessly and effectively de burr tablets to the required finish. It is equipped with a height adjustment feature that enables it attain the height of any tableting machine. The contacts parts are made with Stainless steel 304 grades making them durable and hygienic in operation. Parts are easily removable for cleaning and maintenance.
De-Dusting Machine
The machine offers reliable dedusting process to end with a clean and particle free tablet. It is made with a complete stainless steel frame easy to clean and operate. It offers full suction of the excess powder and may also be equipped with an additional brushing unit. The height of the unit is also adjustable according height of the packing line. De-dusting machine is easily movable from one station to another and has high energy efficiency.