EXCEL ENGINEERS & CONSULTANTS

Shivaji Nagar, Pune, Maharashtra

With the aim to reduce effluent quantity, to increase solid concentration in stream and ultimately stepping towards achievement of Zero Liquid Effluent Discharge, "Excel" has come up with a wide range of evaporation technologies and equipment designs.

We offer various combinations of Natural (thermo-siphon), Falling Film and Forced Circulation Evaporation Plants. The flexibility of integrating our Evaporation Plants withDistillationand Dryers to save on steam consumption is the hall mark of our modern designs. The evaporation plants are specially designed to handle molasses raw spent wash, bio-methanated spent wash and grain thin slop to achieve desired solid concentration with clear process condensate without any entrainment and longer cycle time.Excel Engineersoffer Evaporation Plants of various combinations of Natural (thermo-siphon), Falling Film and Forced Circulation Multi Effect Evaporation Plants

Salient Features:

Very low specific steam consumption for solid concentration up to 60% w/w in case of molasses plants and beyond 40% w/w in case of grain plants

Careful selection of material of construction for calendria shell, tubes and vapor separators

Evaporation Plants suitable for Raw Spent Wash as well as Bio-methanated Spent Wash

Online Cleaning In Place (CIP) system ensures non-stop operation and Standby pumps and bypass to control valves for non-stop operation

Flexible options for energy integration with distillation plant and dryer to save on steam

Spent wash evaporation technology to concentrate up to 90% solid concentration

Benefits:

Low downtime of plants for want of CIP and scaling / corrosion problems.

Net saving of 20% in operating costs due to low steam and less power

Extended plant life with low maintenance cost

Achievement of practically Zero Liquid Effluent Discharge plants for grain and molasses

Clear process condensate which is easy to treat and recycle

We are proud to state that with supply of more than 50% of dryers to large scale distilleries in last couple of years, we became the most successful technology provider for Dryer and DDGS Plants We offer an end to end solution for DDGS plants with complete scope including DWGS Feeding System, Dryer, DDGS Cooler, Vapour Handling System, DDGS Handling System, Civil, Structural, Electrical and Instrumentation. Our Dryers are capable of working with full stream of concentrated syrup from thin slop evaporation plants mixed with wet cake from decanters for all feed stock options.

Fuel Ethanol Plants, Our application engineers & designers undertake design of unique distillation plants suitable for individual client requirements & this has given us a technological edge and most satisfied clients in last one decade.State of art designs with Utilization of design and simulation software like ChemCad, Aspen HYSYS, ProPipe and Computational Fluid Dynamics for guaranteed plant performance. Specially designed distillation columns with modern tray internals for better life & efficiency at minimum capital cost without any compromise in equipment mechanical designs.

Salient Features:

Higher throughput with consistent quality of flour with right particle size distribution

Complete end to end design to accept different grains and scope of work under one roof including structural building, ducting etc.

Absolutely Dust free environment in complete handling and Grain Milling Machines / system

Milling operation losses not more than 1% of the grain input excluding foreign particles

Noise levels less than 60 db well within MoEF permissible norms

Low power usage with right selection of hammer mills with VFDs wherever necessary

Rugged and proven mill type selection and delivery

Benefits:

Right particle size in flour to maximize alcohol yield and smooth operation of DDGS plants.

High uptime with low maintenance costs.

Complete grain milling solution under one roof and performance guarantee.

Power savings upto 30% compared to traditional Grain Handling and Milling Systems.

Get maximum out of you Grain with our customized specially engineered Liquefaction Plants. Our Liquefaction plants are designed to effectively reduce mash viscosity, solubilize entire Starch into Dextrins and prepare a perfect substrate for fermentation.

High solids liquefaction with low requirement of steam, fresh water and optimum enzyme dosage is main design criteria for the modern liquefaction plants delivered by us. EXCEL ENGINEERS AND CONSULTANTS - Manufacturer, Exporter, Supplier of Liquefaction Plants, Liquefaction Technology, alcohol in Pune Maharashtra INDIA

Salient Features:

High yields compared to other cooking processes with Enzymatic conversion efficiencies as high a 99.5%. Total recovery from raw material.

Technologies available for steam pressure as low as 3.5 Kg/cm2 (g) and 2.0 kg/cm2 (g)

Low steam consumption with or without the use of Jet Cooker

Optimum enzyme dosage with use of commonly available enzymes

Excellent process control with temperature and pressure controllers

Online Cleaning in Place (CIP) system for PHEs for non-stop operation

Provision for recycle of thin slop, process condensate & spent lees to minimize fresh hot water requirement

Benefits:

Highest yield with overall recovery of starch. High recovery ensures total utilization of raw material.

Low enzyme dosage and low cost of enzyme per litre of alcohol produced

Considerable saving in steam requirement

Low maintenance cost and easy to operate

Low slop generation with recycle and high DS cooking process.

Be it a Sugary Feedstock, a Grain or a Tuber, we offer a wide range of highly efficient fermentation plants in India delivering maximum yields. Utilization of every molecule of your raw material to convert it into a valuable product is our aim. Our unmatched fermentation high efficiencies for all types of feedstock ensure best possible yields consistently. Module of Cellulosic feed stocks converter will also be added to our plants in future.

We also offer High gravity fermentation process targeting high alcohol percent in fermented wash to reduce on effluent spent wash generation and save on energy usage during distillation in India.

Every plant is designed considering available feedstocks and we offer a wide range of fermentation plants for

Sugary feedstock including sugar cane juice, syrup and various grades of molasses

Grains including corn, rice, sorghum, wheat, rye, triticale, oats and barley

Tubers including cassava / tapioca, potato and sweet potato

We are proud to state that with supply of more than 50% of dryers to large scale distilleries in last couple of years, we became the most successful technology provider forDryer and DDGS PlantsWe offer an end to end solution for DDGS plants with complete scope including DWGS Feeding System, Dryer, DDGS Cooler, Vapour Handling System, DDGS Handling System, Civil, Structural, Electrical and Instrumentation. Our Dryers are capable of working with full stream of concentrated syrup from thin slop evaporation plants mixed with wet cake from decanters for all feed stock options.

On achieving this, we never limited our innovation and now we integrate evaporation plants to operate on Dryer Vapours to make them steam free. We are Manufacturers, Exporters and supplier of Dryer & DDGS Plants, DDGS Cooler, Vapour Handling System in pune (Maharashtra)

Salient Features:

Product quality is the best in the industry and accepted with ease in export markets

Steady operation on full stream of concentrated syrup mixed with wet cake with various feed stocks

High uptime of the DDGS pant with consistent and trouble free operation with low maintenance cost

Approximately 60% dryer vapor utilization to drive evaporation plant, saving in steam requirement up to 25% Kg/litre of ENA production

End to End solution for DDGS Plant with complete scope including DWGS Feeding System, Dryer, DDGS Cooler, Vapour Handling System, DDGS Handling System, Civil, Structural, Electrical and Instrumentation

Benefits:

Added protein value to product as concentrated syrup from evaporation plant is converted to DDGS along with wet cake

Net saving of 25% in steam costs in ENA production with dryer vapor heat utilization in evaporation plant

Hassle free operation to produce good quality DDGS and consistent DDGS revenue

Ethanol production from Sugarcane Juice, Sugar Cane Molasses & Sweet Sorghum. These plants are designed to remove water blended with other compounds in various distilleries producing alcohol ("ethyl alcohol" or "ethanol")Ethanol technology for beverage, fuel and industrial uses. Our goal will be to supply a distillery Plant with the appropriate technology for each clients needs.

Eliminate that last drop of water from spirit with our Absolute Alcohol Plants employing Molecular Sieve Dehydration Technology. Our fuel Ethanol Plants work on Pressure Swing Adsorption technique and employ crystalline, hydrated metal aluminosilicate adsorbent material with uniform pore diameter which is thermally stable at higher temperatures.

We design and execute the state of art Alcohol Plants for liquor industries that ensure highly efficient alcohol processing right from Fermentation to Distillation and evaporation with unique zero liquid discharge guarantee.Fuel Ethanol Plants, Bioethanol plants supplier and Fuel Alcohol Plants are two different categories of alcohol processing plants. The fermentation system of these plants is designed on very essential parameter that helps to reduce loses of alcohol in fomenters and increase the yield of alcohol by controlling the unwanted byproducts.

hese plants are designed to remove water blended with other compounds in various distilleries producing alcohol ("ethyl alcohol" or "ethanol")Ethanol technology for beverage, fuel and industrial uses.Our goal will be to supply a distillery Plant with the appropriate technology for each clients needs. Emphasis will be on energy saving, reducing waste water and project management.