With the aim to reduce effluent quantity, to increase solid concentration in stream and ultimately stepping towards achievement of Zero Liquid Effluent Discharge, "Excel" has come up with a wide range of evaporation technologies and equipment designs.

We offer various combinations of Natural (thermo-siphon), Falling Film and Forced Circulation Evaporation Plants. The flexibility of integrating our Evaporation Plants with Distillation and Dryers to save on steam consumption is the hall mark of our modern designs. The evaporation plants are specially designed to handle molasses raw spent wash, bio-methanated spent wash and grain thin slop to achieve desired solid concentration with clear process condensate without any entrainment and longer cycle time. Excel Engineers offer Evaporation Plants of various combinations of Natural (thermo-siphon), Falling Film and Forced Circulation Multi Effect Evaporation Plants

Right particle size of flour is the bottom line of milling operation. We offer end to end scope right from Grain Receiving Station to Pre-Mashing. Our grain milling systems are complete with precleaning system and all other accessories required for various grain processing. EXCEL ENGINEERS AND CONSULTANTS - Manufacturer, Exporter, Supplier of Grain Milling Systems, Grain Milling Machine in Pune Maharashtra INDIA Grain Pre-cleaning include vibrating screen, sand removal system etc. Grain Cleaning vibrating screen, de-stoner, magnetic separator, dust extraction etc. Milling system Hammer mills, shifter, oversize particle recycling system, VFD etc. Dust extraction system chutes, blowers, bag filters connected to entire milling system Automatic weigher with high accuracy. Pre-Mashing Ribbon blenderSalient Features: Higher throughput with consistent quality of flour with right particle size distribution Complete end to end design to accept different grains and scope of work under one roof including structural building, ducting etc. Absolutely Dust free environment in complete handling and Grain Milling Machines / system Milling operation losses not more than 1% of the grain input excluding foreign particles Noise levels less than 60 db well within MoEF permissible norms Low power usage with right selection of hammer mills with VFDs wherever necessary Rugged and proven mill type selection and delivery

Get maximum out of you Grain with our customized specially engineered Liquefaction Plants. Our Liquefaction plants are designed to effectively reduce mash viscosity, solubilize entire Starch into Dextrins and prepare a perfect substrate for fermentation. High solids liquefaction with low requirement of steam, fresh water and optimum enzyme dosage is main design criteria for the modern liquefaction plants delivered by us. EXCEL ENGINEERS AND CONSULTANTS - Manufacturer, Exporter, Supplier of Liquefaction Plants, Liquefaction Technology, alcohol in Pune Maharashtra INDIASalient Features: High yields compared to other cooking processes with Enzymatic conversion efficiencies as high a 99.5%. Total recovery from raw material. Technologies available for steam pressure as low as 3.5 Kg/cm2 (g) and 2.0 kg/cm2 (g) Low steam consumption with or without the use of Jet Cooker Optimum enzyme dosage with use of commonly available enzymes Excellent process control with temperature and pressure controllers Online Cleaning in Place (CIP) system for PHEs for non-stop operation Provision for recycle of thin slop, process condensate & spent lees to minimize fresh hot water requirementBenefits: Highest yield with overall recovery of starch. High recovery ensures total utilization of raw material. Low enzyme dosage and low cost of enzyme per litre of alcohol produced Considerable saving in steam requirement Low maintenance cost and easy to operate Low slop generation with recycle and high DS cooking process.

Be it a Sugary Feedstock, a Grain or a Tuber, we offer a wide range of highly efficient fermentation plants in India delivering maximum yields. Utilization of every molecule of your raw material to convert it into a valuable product is our aim. Our unmatched fermentation high efficiencies for all types of feedstock ensure best possible yields consistently. Module of Cellulosic feed stocks converter will also be added to our plants in future. We also offer High gravity fermentation process targeting high alcohol percent in fermented wash to reduce on effluent spent wash generation and save on energy usage during distillation in India. Every plant is designed considering available feedstocks and we offer a wide range of fermentation plants for Sugary feedstock including sugar cane juice, syrup and various grades of molasses Grains including corn, rice, sorghum, wheat, rye, triticale, oats and barley Tubers including cassava / tapioca, potato and sweet potato

Excel Engineering & Consultants is a global process solutions Company offering comprehensive solutions to the alcohol and ethanol industry, globally. We design and execute the state of art Alcohol Plants for liquor industries that ensure highly efficient alcohol processing right from Fermentation to Distillation and evaporation with unique zero liquid discharge guarantee. Fuel Ethanol Plants, Bioethanol plants supplier and Fuel Alcohol Plants are two different categories of alcohol processing plants. The fermentation system of these plants is designed on very essential parameter that helps to reduce loses of alcohol in fomenters and increase the yield of alcohol by controlling the unwanted byproducts.Salient Features: Robust construction Easy operation Low Maintenance Excellent durability Adjustable slot dies are mounted on a support.Applications: Liquor industry Chemical industry Industrial Alcohol Plants Water industry Food and beverages industry Fuel Alcohol Plants

At Excel, we feel that standardization of technical process scheme restricts the innovation. And that is why; we consistently evolve with betterment in technology, designs and schemes.

Hence; undoubtedly our distillation process technologies are most advanced considering site conditions, raw material variations, energy integration and product quality. Our application engineers & designers undertake design of unique distillation plants suitable for individual client requirements & this has given us a technological edge and most satisfied clients in last one decade. Excel Engineers is a Manufacturer and Exporter of Distillery Plants, Spirit Distillation Plants and Multi Product Distillation System in Pune, Maharashtra, India.

Salient Features:

State of art designs with Utilization of design and simulation software like ChemCad, Aspen HYSYS, ProPipe and Computational Fluid Dynamics for guaranteed plant performance.

Specially designed distillation columns with modern tray internals for better life & efficiency at minimum capital cost without any compromise in equipment mechanical designs.

designed to accept multi feed stocks without variation in operating efficiencies and utilities.

With high distillation tray efficiencies and higher level heat integration, our distillation plants results in lowest steam usage.

Product quality norms for RS, ENA and Ethanol supersede present industry standards and also meet international quality specifications at all the time.

Eliminate that last drop of water from spirit with our Absolute Alcohol Plants employing Molecular Sieve Dehydration Technology. Our fuel Ethanol Plants work on Pressure Swing Adsorption technique and employ crystalline, hydrated metal aluminosilicate adsorbent material with uniform pore diameter which is thermally stable at higher temperatures.

We offer various customized and cost effective options depending upon available steam pressures, waste energy integration, space availability and project schedules manufacturer and exporter of it.

We are proud to state that with supply of more than 50% of dryers to large scale distilleries in last couple of years, we became the most successful technology provider for Dryer and DDGS Plants We offer an end to end solution for DDGS plants with complete scope including DWGS Feeding System, Dryer, DDGS Cooler, Vapour Handling System, DDGS Handling System, Civil, Structural, Electrical and Instrumentation. Our Dryers are capable of working with full stream of concentrated syrup from thin slop evaporation plants mixed with wet cake from decanters for all feed stock options.

On achieving this, we never limited our innovation and now we integrate evaporation plants to operate on Dryer Vapours to make them steam free. We are Manufacturers, Exporters and supplier of Dryer & DDGS Plants, DDGS Cooler, Vapour Handling System in pune (Maharashtra)

Salient Features:

Product quality is the best in the industry and accepted with ease in export markets

Steady operation on full stream of concentrated syrup mixed with wet cake with various feed stocks

High uptime of the DDGS pant with consistent and trouble free operation with low maintenance cost

Approximately 60% dryer vapor utilization to drive evaporation plant, saving in steam requirement up to 25% Kg/litre of ENA production

excel offers a comprehensive range of technologies to address water and waste water management issues in line with the specific treatment and recycle needs including "zero liquid effluent discharge plants" for the process industries such as:

sugar and distilleries

textile and dyeing industry

pharmaceuticals and chemicals

dairy and food industry

paper and pulp

petrochemicals and refining

other process and heavy industries and desalination plants

our custom built solutions are purely based on scientifically designed unit operations & processes, robust design conforming to international standards and optimized instrumentations & controls for trouble free and safe operations.

.

With an increasing demand on natural water resources, and unabated pollution posed by industrial discharges into the environment, it has become necessary to implement zero discharge systems in industrial waste water treatment plants. In a waste water treatment facility, zero discharge theoretically means no discharge of any kind of pollutants into the environment. An increasing demand on natural water resources, unabated pollution posed by industrial discharges environment it has become necessary to implement Zero Liquid Effluent Discharge Plants in industrial wastewater treatment plants

At "Excel", we believe in literal meaning of "Zero Liquid Effluent Discharge" and we endeavor to achieve it through our offerings. For us, concept of zero discharge necessarily means

Minimization of waste streams in process operation

Recovery of reusable water/other materials from waste water

No discharge of polluting substances into the environment away from the waste water treatment facility

The processes utilized for waste water treatment does not generate any additional pollutants

Production of waste is minimized by suitable selection of unit processes and adjusting operating parameters

As far as possible, pollutants in the wastewater are transferred to solid phase

Recovery of reusable materials, especially water, is achieved

Process Technology Solutions

Technology Upgradation and Retrofitting Services

Turnkey Plants & EPC Projects Services

Project Feasibility Study & Technical Consultancy

Project Management Services

Troubleshooting and O & M Services

With the aim to reduce effluent quantity, to increase solid concentration in stream and ultimately stepping towards achievement of Zero Liquid Effluent Discharge, "Excel" has come up with a wide range of evaporation technologies and equipment designs.

We offer various combinations of Natural (thermo-siphon), Falling Film and Forced Circulation Evaporation Plants. The flexibility of integrating our Evaporation Plants with Distillation and Dryers to save on steam consumption is the hall mark of our modern designs. The evaporation plants are specially designed to handle molasses raw spent wash, bio-methanated spent wash and grain thin slop to achieve desired solid concentration with clear process condensate without any entrainment and longer cycle time. Excel Engineers offer Evaporation Plants of various combinations of Natural (thermo-siphon), Falling Film and Forced Circulation Multi Effect Evaporation Plants

Right particle size of flour is the bottom line of milling operation. We offer end to end scope right from Grain Receiving Station to Pre-Mashing. Our grain milling systems are complete with precleaning system and all other accessories required for various grain processing. EXCEL ENGINEERS AND CONSULTANTS - Manufacturer, Exporter, Supplier of Grain Milling Systems, Grain Milling Machine in Pune Maharashtra INDIA Grain Pre-cleaning include vibrating screen, sand removal system etc. Grain Cleaning vibrating screen, de-stoner, magnetic separator, dust extraction etc. Milling system Hammer mills, shifter, oversize particle recycling system, VFD etc. Dust extraction system chutes, blowers, bag filters connected to entire milling system Automatic weigher with high accuracy. Pre-Mashing Ribbon blenderSalient Features: Higher throughput with consistent quality of flour with right particle size distribution Complete end to end design to accept different grains and scope of work under one roof including structural building, ducting etc. Absolutely Dust free environment in complete handling and Grain Milling Machines / system Milling operation losses not more than 1% of the grain input excluding foreign particles Noise levels less than 60 db well within MoEF permissible norms Low power usage with right selection of hammer mills with VFDs wherever necessary Rugged and proven mill type selection and delivery

Get maximum out of you Grain with our customized specially engineered Liquefaction Plants. Our Liquefaction plants are designed to effectively reduce mash viscosity, solubilize entire Starch into Dextrins and prepare a perfect substrate for fermentation. High solids liquefaction with low requirement of steam, fresh water and optimum enzyme dosage is main design criteria for the modern liquefaction plants delivered by us. EXCEL ENGINEERS AND CONSULTANTS - Manufacturer, Exporter, Supplier of Liquefaction Plants, Liquefaction Technology, alcohol in Pune Maharashtra INDIASalient Features: High yields compared to other cooking processes with Enzymatic conversion efficiencies as high a 99.5%. Total recovery from raw material. Technologies available for steam pressure as low as 3.5 Kg/cm2 (g) and 2.0 kg/cm2 (g) Low steam consumption with or without the use of Jet Cooker Optimum enzyme dosage with use of commonly available enzymes Excellent process control with temperature and pressure controllers Online Cleaning in Place (CIP) system for PHEs for non-stop operation Provision for recycle of thin slop, process condensate & spent lees to minimize fresh hot water requirementBenefits: Highest yield with overall recovery of starch. High recovery ensures total utilization of raw material. Low enzyme dosage and low cost of enzyme per litre of alcohol produced Considerable saving in steam requirement Low maintenance cost and easy to operate Low slop generation with recycle and high DS cooking process.

Be it a Sugary Feedstock, a Grain or a Tuber, we offer a wide range of highly efficient fermentation plants in India delivering maximum yields. Utilization of every molecule of your raw material to convert it into a valuable product is our aim. Our unmatched fermentation high efficiencies for all types of feedstock ensure best possible yields consistently. Module of Cellulosic feed stocks converter will also be added to our plants in future. We also offer High gravity fermentation process targeting high alcohol percent in fermented wash to reduce on effluent spent wash generation and save on energy usage during distillation in India. Every plant is designed considering available feedstocks and we offer a wide range of fermentation plants for Sugary feedstock including sugar cane juice, syrup and various grades of molasses Grains including corn, rice, sorghum, wheat, rye, triticale, oats and barley Tubers including cassava / tapioca, potato and sweet potato

Excel Engineering & Consultants is a global process solutions Company offering comprehensive solutions to the alcohol and ethanol industry, globally. We design and execute the state of art Alcohol Plants for liquor industries that ensure highly efficient alcohol processing right from Fermentation to Distillation and evaporation with unique zero liquid discharge guarantee. Fuel Ethanol Plants, Bioethanol plants supplier and Fuel Alcohol Plants are two different categories of alcohol processing plants. The fermentation system of these plants is designed on very essential parameter that helps to reduce loses of alcohol in fomenters and increase the yield of alcohol by controlling the unwanted byproducts.Salient Features: Robust construction Easy operation Low Maintenance Excellent durability Adjustable slot dies are mounted on a support.Applications: Liquor industry Chemical industry Industrial Alcohol Plants Water industry Food and beverages industry Fuel Alcohol Plants

Excel Engineering & Consultants is now offering turnkey solutions for ethanol production from Sugarcane Juice, Sugar Cane Molasses & Sweet Sorghum. These plants are designed to remove water blended with other compounds in various distilleries producing alcohol ("ethyl alcohol" or "ethanol")Ethanol technology for beverage, fuel and industrial uses.

Our goal will be to supply a distillery Plant with the appropriate technology for each clients needs. Emphasis will be on energy saving, reducing waste water and project management.

Excel plays a pivotal role in the development of an ethanol project right from understanding project requirements, conceptualization and scheduling up to project commissioning. That's why Excel Consultant is a famous ethanol plants supplier and manufacturer in pune, India.

At Excel, we feel that standardization of technical process scheme restricts the innovation. And that is why; we consistently evolve with betterment in technology, designs and schemes.

Hence; undoubtedly our distillation process technologies are most advanced considering site conditions, raw material variations, energy integration and product quality. Our application engineers & designers undertake design of unique distillation plants suitable for individual client requirements & this has given us a technological edge and most satisfied clients in last one decade. Excel Engineers is a Manufacturer and Exporter of Distillery Plants, Spirit Distillation Plants and Multi Product Distillation System in Pune, Maharashtra, India.

Salient Features:

State of art designs with Utilization of design and simulation software like ChemCad, Aspen HYSYS, ProPipe and Computational Fluid Dynamics for guaranteed plant performance.

Specially designed distillation columns with modern tray internals for better life & efficiency at minimum capital cost without any compromise in equipment mechanical designs.

designed to accept multi feed stocks without variation in operating efficiencies and utilities.

With high distillation tray efficiencies and higher level heat integration, our distillation plants results in lowest steam usage.

Product quality norms for RS, ENA and Ethanol supersede present industry standards and also meet international quality specifications at all the time.

Eliminate that last drop of water from spirit with our Absolute Alcohol Plants employing Molecular Sieve Dehydration Technology. Our fuel Ethanol Plants work on Pressure Swing Adsorption technique and employ crystalline, hydrated metal aluminosilicate adsorbent material with uniform pore diameter which is thermally stable at higher temperatures.

We offer various customized and cost effective options depending upon available steam pressures, waste energy integration, space availability and project schedules manufacturer and exporter of it.

We are proud to state that with supply of more than 50% of dryers to large scale distilleries in last couple of years, we became the most successful technology provider for Dryer and DDGS Plants We offer an end to end solution for DDGS plants with complete scope including DWGS Feeding System, Dryer, DDGS Cooler, Vapour Handling System, DDGS Handling System, Civil, Structural, Electrical and Instrumentation. Our Dryers are capable of working with full stream of concentrated syrup from thin slop evaporation plants mixed with wet cake from decanters for all feed stock options.

On achieving this, we never limited our innovation and now we integrate evaporation plants to operate on Dryer Vapours to make them steam free. We are Manufacturers, Exporters and supplier of Dryer & DDGS Plants, DDGS Cooler, Vapour Handling System in pune (Maharashtra)

Salient Features:

Product quality is the best in the industry and accepted with ease in export markets

Steady operation on full stream of concentrated syrup mixed with wet cake with various feed stocks

High uptime of the DDGS pant with consistent and trouble free operation with low maintenance cost

Approximately 60% dryer vapor utilization to drive evaporation plant, saving in steam requirement up to 25% Kg/litre of ENA production

excel offers a comprehensive range of technologies to address water and waste water management issues in line with the specific treatment and recycle needs including "zero liquid effluent discharge plants" for the process industries such as:

sugar and distilleries

textile and dyeing industry

pharmaceuticals and chemicals

dairy and food industry

paper and pulp

petrochemicals and refining

other process and heavy industries and desalination plants

our custom built solutions are purely based on scientifically designed unit operations & processes, robust design conforming to international standards and optimized instrumentations & controls for trouble free and safe operations.

.

With an increasing demand on natural water resources, and unabated pollution posed by industrial discharges into the environment, it has become necessary to implement zero discharge systems in industrial waste water treatment plants. In a waste water treatment facility, zero discharge theoretically means no discharge of any kind of pollutants into the environment. An increasing demand on natural water resources, unabated pollution posed by industrial discharges environment it has become necessary to implement Zero Liquid Effluent Discharge Plants in industrial wastewater treatment plants

At "Excel", we believe in literal meaning of "Zero Liquid Effluent Discharge" and we endeavor to achieve it through our offerings. For us, concept of zero discharge necessarily means

Minimization of waste streams in process operation

Recovery of reusable water/other materials from waste water

No discharge of polluting substances into the environment away from the waste water treatment facility

The processes utilized for waste water treatment does not generate any additional pollutants

Production of waste is minimized by suitable selection of unit processes and adjusting operating parameters

As far as possible, pollutants in the wastewater are transferred to solid phase

Recovery of reusable materials, especially water, is achieved

Process Technology Solutions

Technology Upgradation and Retrofitting Services

Turnkey Plants & EPC Projects Services

Project Feasibility Study & Technical Consultancy

Project Management Services

Troubleshooting and O & M Services