Eton Biomass Energy

Sardulgarh, Mansa, Punjab

Technical Features :

• Two Stage
• Two Cylinder
• Belt Driven
• Automatic Pressure Switch
• Safety Valves
• Non Return Valve
• Visible Oil Indicator
• Oil Remover
• Moisture Remover
• With Supply Pipeline

To feed the raw material into pellet mill without blockage.

ETON is one of the largest organized player in the Bio-Energy Supply Chain Management (SCM); successfully catering to Biomass requirements of IPPs (Independent Power Plants), Captive & Co-Generation Power Plants & processing plants covering aggregation, processing, storage & transportation; dealing with farmers, through VLEs till industry, with adequate earnings and profits for all stakeholders

Biomass Supply Services: Using Biomass to produce clean renewable energy can reduce our reliance on fossil fuels, reducing greenhouse gas emissions, and reducing pollution and waste management problems. Through the process of photosynthesis, plants have the capacity to capture and utilize energy, derived from the sun, along with carbon from the earth’s atmosphere and nutrients from our soils to generate biomass which can then be used as a Bio energy through the combustion of organic materials.

Biomass has many advantages as a bio-energy fuel, reducing waste and emissions, using a variety of different crops (Paddy Straw, Sugarcane trash, Corn Stover, Wheat Straw) supporting farmers, producing new cleaner and renewable alternatives to crude oil and conventional fossil fuels.

Technical Features :

• Horizontal-Inclined, above ground and fitted  on legs MS Construction.
• Complete with fabricated frame, holding drive and driven belt pulley, mounted on heavy duty bearing units, flat belt conveying design with return idler.
• Chain Conveyer totally enclosed casing.

Automation Features :

• Analytics related to total working hours available on HMI live status screen.
• The Driving Geared Motor runs on VFD to control the speed as set under PLC.
• All Analog and Digital sensors are connected to PLC.
• With AUTO mode, this equipment is interlocked to sync with other equipment.
• On screen manual start/stop feature available to this equipment.
• This equipment included in HMI live screen of this section.

To Convey Shredded Paddy Straw in to the Dryer for obtaining optimum Level of Moisture, if required

Technical Features :

• Horizontal-Inclined, above ground and fitted On legs MS Construction.
• Complete with fabricated frame, holding drive and driven belt pulley, mounted on heavy duty bearing units, flat belt conveying design with return idler.
• Chain Conveyer totally enclosed casing.

Automation Features :

• Analytics related to total working hours available on HMI live status screen.
• The Driving Geared Motor runs on VFD to control the speed as set under PLC. 
• All Analog and Digital sensors are connected to PLC.
• With AUTO mode, this equipment is interlocked to sync with other equipment.
• On screen manual start/stop feature available to this equipment.
• This equipment included in HMI live screen of this section.

ETON provides biomass supply solutions to a variety of customers through a complete suite of services for the bio-fuels, bio-energy, biochemical and bio-based products industries. Our systems can manage the entire supply chain for a customer. We provide variety of models to self perform the crop production or by working with individual landowners to provide material. Each individual supply chain is optimized for the customer.

Our services provide customers with increased cost efficiencies, consistency in the delivered product, and robust management tools. Our turn-key systems collect a tremendous amount of data, data that allow customers to have full trace-ability in their products to ensure quality control and problem solving.

Your success in the biomass feed-stock industry is our success, and we’ve developed these systems to make the process, across the entire supply chain, simple, systematic and successful. Our services and solutions differ based upon the role you play in the industry. Whether you are a farmer, landowner, or biomass user, we have systems and services that can help you.

No doubt, transport is the backbone of any agricultural business or company having the demands for quality transport movement. We at Eton Biomass Energy make sure for easy seed and grain transport with secure delivery and pick up at the local and national level. We are from some of the best companies that give global efficient and affordable services. The company will confirm that our transit procedure is open to our customers; web technology turns it easy and simple for you. The company is based in SARDULGARH (MANSA), Punjab (India), and serving clients across the world. Contact us now!

Technical Features :

• Horizontal above ground and fitted on legs MS Construction.
• Prevent pellet breakage, the pellets are ‘coaxed’ rather than forced through the discharge system, movement of pellets are extremely gentle to maintain pellet quality and minimize fines.
• Double chain type fitted with Metal or Rubber Flights, continuously driven through a Geared Motor.

Automation Features :

• Analytics related to total working hours available on HMI live status screen.
• High and Low Digital sensor are fitted to control bed height of pellet cooler.
• The Driving Geared Motor runs on VFD to control the speed as set under PLC.
• All Analog and Digital sensors are connected to PLC.
• With AUTO mode, this equipment is interlocked to sync with other equipment.
• On screen manual start/stop feature available to this equipment.
• This equipment included in HMI live screen of this section.

Technical Features :

• Function: To make pellets.
• Ring Die & Rollers Electric Hoist Device.
• Frequency control timing feeder, operation security system.
• High quality ring die made of X46Cr13 raw piece by roll forging technology.
• Main shaft and hollow shaft made of high quality forging part, CNC high precision machining, SKF bearings for main shaft.
• Automatic Anti-Overload Protection system and automatic pneumatic emergent discharge to guarantee the safety of pellet mill.
• Roller temperature monitoring system. The signal can be conveyed to PLC and generate control orders. This system will increase the life span of roller bearings.
• Most efficient feed distribution with dual rollers and ring die, to make process less sensitive for moisture with highest user friendliness.

Important features:

• Automatic Centralized Lubrication System
• Modular gearbox design for production flexibility
• Including 1 No. of Die with 2 Nos. of Rolls.
• Device mode: The device controls are designed to work in both automatic and manual modes.

Advanced Control Panel With Automation Features

• Automatic Lubrication system controlled by PLC to manage lubrication frequency in all scenarios.
• Orderly shutdown in case of operator’s inaction to warnings raised by PLC.
• System log reflect the working method of operator.
• The Pellet Mill is fully secure to any tempering related to lubrication and door condition.
• Analytics related to total working hours available on HMI live status screen.
• With AUTO mode, this equipment is interlocked to sync with other equipment.
• On screen manual start/stop feature available to this equipment.
• This equipment included in HMI live screen of this section

Technical Features :

• Horizontal-Inclined, above ground and fitted on legs MS Construction.
• Complete with fabricated frame, holding drive and driven belt pulley, mounted on heavy duty bearing units, flat belt conveying design with return idler.
• Chain Conveyer totally enclosed casing.
• Double chain type fitted with Metal or Rubber Flights, continuously driven through a Geared Motor.

Automation Features :

• Analytics related to total working hours available on HMI live status screen.
• The Driving Geared Motor runs on VFD to control the speed as set under PLC.
• All Analog and Digital sensors are connected to PLC.
• With AUTO mode, this equipment is interlocked to sync with other equipment.
• On screen manual start/stop feature available to this equipment.
• This equipment included in HMI live screen of this section.

Technical Features :

• Horizontal-Inclined, above ground and fitted on legs MS Construction.
• Complete with fabricated frame, holding drive and driven belt pulley, mounted on heavy duty bearing units, flat belt conveying design with return idler.
• Chain Conveyer totally enclosed casing.
• Double chain type fitted with Metal or Rubber Flights, continuously driven through a Geared Motor.

Automation Features :

• Analytics related to total working hours available on HMI live status screen.
• The Driving Geared Motor runs on VFD to control the speed as set under PLC.
• All Analog and Digital sensors are connected to PLC.
• With AUTO mode, this equipment is interlocked to sync with other equipment.
• On screen manual start/stop feature available to this equipment.
• This equipment included in HMI live screen of this section.

Technical Features :

• Horizontal-Inclined, above ground and fitted on legs MS Construction.
• Complete with fabricated frame, holding drive and driven belt pulley, mounted on heavy duty bearing units, flat beltconveying design with return idler.
• Chain Conveyer totally enclosed casing.
• Single chain type fitted with Metal orRubber Flights, continuously driven through a Geared Motor.

Automation Features :

• Analytics related to total working hours available on HMI live status screen.
• The Driving Geared Motor runs on VFD to control the speed as set under PLC.
• All Analog and Digital sensors are connected to PLC.
• With AUTO mode, this equipment is interlocked to sync with other equipment.
• On screen manual start/stop feature available to this equipment.
• This equipment included in HMI live screen of this section.

Technical Features :

• Horizontal above ground and fitted on legs MS Construction.
• Prevent pellet breakage, the pellets are ‘coaxed’ rather than forced through the discharge system, movement of pellets are extremely gentle to maintain pellet quality and minimize fines.
• Double chain type fitted with Metal or Rubber Flights, continuously driven through a Geared Motor.

Automation Features :

• Analytics related to total working hours available on HMI live status screen.
• High and Low Digital sensor are fitted to control bed height of pellet cooler.
• The Driving Geared Motor runs on VFD to control the speed as set under PLC.
• All Analog and Digital sensors are connected to PLC.
• With AUTO mode, this equipment is interlocked to sync with other equipment.
• On screen manual start/stop feature available to this equipment.
• This equipment included in HMI live screen of this section.

Technical Features :

• Star Delta Starters for ID Fan Motor
• Online Starters for others
• All relevant controls such as MCCB, MCB, Timers, Relays, Indicators, Meters, Push Buttons, Bus Bars, Internal Wiring etc.
• Without Power & Control Cables to & Fro Panel

Complete Electrical Controls for the following Motors Panel- I

• 50.0 HP x 1 No.
• 1.0 HP x 1 No.
• 7.5 HP x 1 No.
• 1.0 HP x 1 No.

Features :

• Magnet Plate Housing made from SS&MS
• Magnetic Material Used
• Strontium Ferrite Magnet
• Structure Housing made from M.S Channel 

Technical Features :

• Inlet & outlet air temperature displays, alarm system for over heat
• Grate bed Area-Grill Grates
• Furnace Cement & Bricks

Advanced Control Panel With Automation Features

• Feeding rate to Dryer controlled by individual potential meter.
• Analytics related to total working hours available on HMI live status screen.
• Geared Motor runs on DOL, Star Delta or VFD system, as per automation requirement to control speed.
• With AUTO mode, this equipment is interlocked to sync with other equipment.
• On screen manual start/stop feature available to this equipment.
• Soft Start Control
• Automatic Moisture Meter
• Automatic Temperature Control System
• Analytic related to total working hours available on HMI live status screen.
• All analog and digital sensors are connected to PLC
• Slow Start VFD Control, as per automation requirement to control speed
• Operator-Friendly, Full Function Control Panel.

Technical Features :

• Horizontal-Inclined, above ground and fitted  on legs MS Construction.
• Complete with fabricated frame, holding drive and driven belt pulley, mounted on heavy duty bearing units, flat belt conveying design with return idler.
• Chain Conveyer totally enclosed casing.

Automation Features :

• Analytics related to total working hours available on HMI live status screen.
• The Driving Geared Motor runs on VFD to control the speed as set under PLC.
• All Analog and Digital sensors are connected to PLC.
• With AUTO mode, this equipment is interlocked to sync with other equipment.
• On screen manual start/stop feature available to this equipment.
• This equipment included in HMI live screen of this section.

To feed the raw material into pellet mill without blockage.

Technical Features :

The robust design to withstand the heavy loading on the hammer mill while grinding, the hammer mill designed with an extremely heavy-duty base frame, the mass of the hammer mill absorbs any vibrations while the stiffness of the frame allows a very small clearance between hammer and screen to achieve specific grinding requirement.

• Multi-point shearing comminution. Hammers are made of 8mm thickness high strength alloy steel through heat treatment.
• SKF BEARINGS for crushing rotor, Reduce bearing maintain consumption but increase the service life of bearings;
• Multiple crushing chamber design
• Specially designed fast open slide gates to change screen and to inspect inside status; 
• Crushing rotor lifting device to benefit maintenance on bearings, etc;
• Professionally designed material discharging system to reduce power consumption of induced fan

Air pipe-426*7: For Hammer Mill :

• Function : To extract fines & raw materials as coming out from Hammer Mill.
• Interconnecting ducts and air control valve.
• Rotary Air Lock Valves.
• Bag Filter bottom Rotary Valve fitted with “Y” Chute for collection of dust in bags.
• Air Cyclone bottom fitted with Rotary Air Lock Valve to discharge raw material into Redler Conveyor.
• Bag Filter bottom Rotary Valve fitted with “Y” Chute for collection of dust in bags.
• Device mode : The device controls are designed to work in both automatic and manual modes.

Advanced Control Panel With Automation Features :

• Feeding rate to Hammer Mill controlled by PLC.
• Analytics related to total working hours available on HMI live status screen.
• Main Motor and Geared Motor runs on DOL, Star Delta or VFD system, as per automation requirement to control speed.
• With AUTO mode, this equipment is interlocked to sync with other equipment.
• On screen manual start/stop feature available to this equipment.
• This equipment included in HMI live screen of this section.

Technical Features :

• Horizontal-Inclined, above ground and fitted On legs MS Construction.
• Complete with fabricated frame, holding drive and driven belt pulley, mounted on heavy duty bearing units, flat belt conveying design with return idler.
• Chain Conveyer totally enclosed casing.

Automation Features :

• Analytics related to total working hours available on HMI live status screen.
• The Driving Geared Motor runs on VFD to control the speed as set under PLC.
• All Analog and Digital sensors are connected to PLC.
• With AUTO mode, this equipment is interlocked to sync with other equipment.
• On screen manual start/stop feature available to this equipment.

Biomass consulting services provide a range of expertise in the field of biomass energy and resources. These services typically include biomass resource assessment, feasibility studies, project development and management, technology evaluation, market analysis, and policy and regulatory guidance. Consultants work closely with clients to assess the availability and quality of biomass feedstocks, evaluate the technical and economic viability of biomass projects, develop implementation strategies, identify suitable technologies, analyze market trends and opportunities, and navigate the relevant policies and regulations. By offering comprehensive support, biomass consulting services help clients make informed decisions and optimize their biomass-based initiatives for sustainability and success.

Technical Features :

• Horizontal above ground and fitted on legs MS Construction.
• Prevent pellet breakage, the pellets are ‘coaxed’ rather than forced through the discharge system, movement of pellets are extremely gentle to maintain pellet quality and minimize fines.
• Double chain type fitted with Metal or Rubber Flights, continuously driven through a Geared Motor.

Automation Features :

• Analytics related to total working hours available on HMI live status screen.
• High and Low Digital sensor are fitted to control bed height of pellet cooler.
• The Driving Geared Motor runs on VFD to control the speed as set under PLC.
• All Analog and Digital sensors are connected to PLC.
• With AUTO mode, this equipment is interlocked to sync with other equipment.
• On screen manual start/stop feature available to this equipment.
• This equipment included in HMI live screen of this section.