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1 Products availableOur Complete range of products are Aerator Gearbox, Agitator Gearbox, Worm Reduction Gearbox, EP Series Bevel Helical Gearbox, CEP Series Helical Crane Duty Gearbox and Helical Single Screw Extruder Gearbox.
0.7 KW to 2850 KW
StageSingle/ Double / Triple / Quadruple
Reduction Ratio Range6.3/1 to 630/1
Output ShaftSolid / Hollow
Additional AccessoriesHeat Exchanger/ Cooling Coil/ Cooling Fan With Cover/ Shrink Disc/ Hold Back /Temprature, Flow & Pressure Sensors/ Lubricating Pump System.
ApplicationsBucket Conveyor Drives/ Kiln Drives/ Ball Mill Drives/ Crushers/ Pulper Machine Drives/ Mixing Drives/ Agitating Drives/ Hosting Drives/ Cooling Tower Drives/ Apron Feeder Drives.
Double/ Triple/ Quadruple
DrivesMain Hoist/ Cross Travel/ Long Travel
Reduction Ration1.6/1 - 300/1
MountingHorizontal/ Verticle
LubricationForced Lubrication for all Verticle Mounting gearbox
Input & Output ShaftSingle & Double Extension as per customer specification
ApplicationSteel Handling Cranes/ Port Handling Cranes/ Material Handling & Lifting Cranes/ EOT Cranes/ Overhead Cranes.
Helical Single ScrewExtruder Gearbox Power Range
5 KW to 530 KW
Ratio Range
6.3/1 upto 80/1
Stage
Single Double & Triple
Screw Size Range
40mm to 150mm
Esenpro make High Power Energy Efficient Single Screw Helical Extruder Gear unit are designed to withstand continuous running. The gearbox is specially designed to withstand high torque and absorbing the high thrust load generated by the Extrusion machines.
Extruder gearbox iscapable to take high axial thrust upto load.
The Gear Unit is incorporated withSpherical Roller Thrust bearing.
External lubrication system can be provided along withHeat Exchanger.
Gear rating is based on AGMA D104& bearing life calculation is based on DIN ISO 281.
Shaft configuration can be offered withsingle, double and multiple keyways or with splined shaft for extruder screw engagement.
Barrel mounting can be matched to suit customer requirement byproviding additional flanges on extruder mounting faces.
Helical AeratorGearbox Power Range
2.5 KW 445 KW
Stage
Single / Double
Ratio Range
3.35/1 to 35.5/1
Mounting
Vertical
Application
Waste Water Treatment / Mixing
Helical Gear Units specially designed for Aerator and Agitator Application. Aerator / Agitator Gear Units are available in single and double reductions. The gear units can be provided with or with out motor.
Special gearbox housing design to take care ofexternal loadson the output shaft.
Field proven gear units withconstantly upgraded design and technology.
Specially designed and manufactured tosuit out-door applications.
Gear unit designed to attainmaximum dynamic stability.
Wide range of reduction ratiosfor selection.
Additional features likepump arrangement, cooling coil, dry well and slipping clutchare available as per customer requirement.
Up to 200 HP
Size Range (Inch)1 1/8, 1 5/8, 2 1/8, 2 1/2, 3, 3 1/2, 3 3/8, 4, 5, 6, 7, 7 7 1/2, 8, 9, 10, 10 1/2, 12, 14, 18
Reduction Ratio Range10/1 to 70/1 (Single) and 75/1 to 4900/1 (Double)
ShaftSolid / Hollow
MountingFoot / Shaft
TypeHorizontal / Inverted / Tube Mill
AccessoriesHold Back
Standard fan cooled Worm Gear units in Horizontal, Vertical and Inverted Type. Worm gear unit is available in single and double reductions.
Worm wheel rim is made ofPhosphorous Bronze PB 2 grade as per BS 1400.The worm wheel rim is centrifugally cast.
Considering power transmission and reduction ratioWorm Gear units are considered to be the most compact.
40 KW / 80 KW
Ratio340/1 and 170/1
Output Speed2.915 RPM / 5.829 RPM
ApplicationMain Hoist Gearbox for Ladle Handling Crane
Esenpro has designed and manufactured numerous ETR / DTR Gearbox and supplied through CMI FPE Ltd. The gearbox is a single stage, parallel shaft helical reducer with a special output shaft.
Gearboxes are of parallel shaft, helical construction with stages (as per reduction ratio) consisting of solid input and special output (mandrel) shaft incorporated with heavy duty spherical roller bearings on output shaft to take care of heavy coil weight and coil tension for coiling / uncoiling operations in steel.
Housing is of robust gear case design of mild steel welded construction grade Fe 410 WA/WB as per IS 2062 duly stress relived.
Gears & Pinions are made of carburising alloy steel, 18 CrNiMo7-6 as per EN 10084 case hardened to 58-62 HRC & accurately precision ground to DIN 5-6 as per DIN 3962.
Forced lubrication provision through centralised oil systems is provided in the gearbox for ensuring adequate amount of oil supply to all gear meshes and bearings.
0 215 215 KW
Speed0 420 520 1800 RPM
Ratio5.75/1 & 11.5/1
Change Speed Uncoiler gear units are custom designed units for steel mill application. They are foot mounted, multiple stage helical gear units with a special output mandrel shaft. High load carrying capacity bearings are incorporated to withstand loads during coiling, reeling and tensioning.
Gearboxes are of parallel shaft, helical construction with stages (as per reduction ratio) consisting of solid input and special output (mandrel) shaft incorporated with heavy duty spherical roller bearings on output shaft to take care of heavy coil weight and coil tension for coiling / uncoiling operations in steel.
Housing is of robust gear case design of mild steel welded construction grade Fe 410 WA/WB as per IS 2062 duly stress relived.
Gears & Pinions are made of carburising alloy steel, 18 CrNiMo7-6 as per EN 10084 case hardened to 58-62 HRC & accurately precision ground to DIN 5-6 as per DIN 3962.
Forced lubrication provision through centralised oil systems is provided in the gearbox for ensuring adequate amount of oil supply to all gear meshes and bearings.
1219 KW
Input Speed0-667-2000 RPM
Output Speed0-132-396 RPM
Ratio5.02/1
Esenpro designed and manufactured custom-made gear unit for flattner application. The gear unit consists of one input shaft and 19 output shafts.
Gearbox consists of single and nineteen output shafts used for leveller / flattener application on steel processing line.
The output shafts are geared together to distribute the motor power and unequal torque through the output shafts.
2000 KW
Ratio3/1
Output Speed494 RPM
ApplicationWater Pumping station
To successfully execute a drop-in replacement project, the customers existing gearbox general assembly drawing with mention of the following technical parameters is required.
Esenpro shall thereafter create an engineering plan for the drop-in replacement and shall submit a General Assembly drawing for the customer's approval. The customer will have access to all the technical information for the new gearbox in our General Assembly drawing to peruse and approve. Once approval from the customer's end is received, we shall initiate manufacturing of the gearbox.
Bevel Helical Gearbox For
Injection Moulding Machine
Jay Shah (Essential Power Transmission Pvt. Ltd.)
6,Hytex Industrial Estate, Off S.v. Road, Dahisar(e), Mumbai -400068., Maharashtra
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