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Gearboxes

Our product range contains a wide range of Aerator Gearbox, Agitator Gearbox, Worm Reduction Gearbox, EP Series Bevel Helical Gearbox, CEP Series Helical Crane Duty Gearbox and Helical Single Screw Extruder Gearbox

Aerator Gearbox, Agitator Gearbox

We are offering aerator gearbox, agitator gearbox. Power Range Up to 100 HP Salient Features Special Housing design to takse care of external loads on the output shaft.Field Proven gear units with constantly upgraded design and technologySpecially designed and manufactured to suit out-door applications.Gear unit designed to attain maximum dynamic stability.Wide range of reduction ratios for selectionAdditional features like pump arrangement, cooling coil, dry well and slipping clutch are available as per customer requirement.
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Worm Reduction Gearbox

We are offering worm reduction gearbox. power range up to 200 hpsize range 3 to 24 centersreduction ratio range 10/1 to 70/1 in single reduction and up to 4900/1 in double reduction salient features worm wheel rim is made of phosphorous bronze pb 2 grade as per bs 1400. The worm wheel rim is centrifugally cast. considering power transmission and reduction ratio worm gear units are considered to be the most compact.
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EP Series Bevel Helical Gearbox

EP SeriesBevel Helical GearboxPower Range

0.7 KW to 2850 KW

Stage

Single/ Double / Triple / Quadruple

Reduction Ratio Range

6.3/1 to 630/1

Output Shaft

Solid / Hollow

Additional Accessories

Heat Exchanger/ Cooling Coil/ Cooling Fan With Cover/ Shrink Disc/ Hold Back /Temprature, Flow & Pressure Sensors/ Lubricating Pump System.

Applications

Bucket Conveyor Drives/ Kiln Drives/ Ball Mill Drives/ Crushers/ Pulper Machine Drives/ Mixing Drives/ Agitating Drives/ Hosting Drives/ Cooling Tower Drives/ Apron Feeder Drives.

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CEP Series Helical Crane Duty Gearbox

CEP SeriesHelical Crane Duty GearboxStage

Double/ Triple/ Quadruple

Drives

Main Hoist/ Cross Travel/ Long Travel

Reduction Ration

1.6/1 - 300/1

Mounting

Horizontal/ Verticle

Lubrication

Forced Lubrication for all Verticle Mounting gearbox

Input & Output Shaft

Single & Double Extension as per customer specification

Application

Steel Handling Cranes/ Port Handling Cranes/ Material Handling & Lifting Cranes/ EOT Cranes/ Overhead Cranes.

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Helical Single Screw Extruder Gearbox

  • Power Range 5 KW to 530 KW
  • Ratio Range 6.3/1 upto 80/1
  • Stage Single Double & Triple

Helical Single ScrewExtruder Gearbox Power Range

5 KW to 530 KW

Ratio Range

6.3/1 upto 80/1

Stage

Single Double & Triple

Screw Size Range

40mm to 150mm

ProductDetails

Esenpro make High Power Energy Efficient Single Screw Helical Extruder Gear unit are designed to withstand continuous running. The gearbox is specially designed to withstand high torque and absorbing the high thrust load generated by the Extrusion machines.

Product Details
SalientFeatures

Extruder gearbox iscapable to take high axial thrust upto load.

The Gear Unit is incorporated withSpherical Roller Thrust bearing.

External lubrication system can be provided along withHeat Exchanger.

Gear rating is based on AGMA D104& bearing life calculation is based on DIN ISO 281.

Shaft configuration can be offered withsingle, double and multiple keyways or with splined shaft for extruder screw engagement.

Barrel mounting can be matched to suit customer requirement byproviding additional flanges on extruder mounting faces.

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Helical Aerator Gearbox

  • Power Range 2.5 KW – 445 KW
  • Stage Single / Double
  • Ratio Range 3.35/1 to 35.5/1

Helical AeratorGearbox Power Range

2.5 KW 445 KW

Stage

Single / Double

Ratio Range

3.35/1 to 35.5/1

Mounting

Vertical

Application

Waste Water Treatment / Mixing

ProductDetails

Helical Gear Units specially designed for Aerator and Agitator Application. Aerator / Agitator Gear Units are available in single and double reductions. The gear units can be provided with or with out motor.

SalientFeatures

Special gearbox housing design to take care ofexternal loadson the output shaft.

Field proven gear units withconstantly upgraded design and technology.

Specially designed and manufactured tosuit out-door applications.

Gear unit designed to attainmaximum dynamic stability.

Wide range of reduction ratiosfor selection.

Additional features likepump arrangement, cooling coil, dry well and slipping clutchare available as per customer requirement.

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Worm Gearbox

WormGearboxPower Range

Up to 200 HP

Size Range (Inch)

1 1/8, 1 5/8, 2 1/8, 2 1/2, 3, 3 1/2, 3 3/8, 4, 5, 6, 7, 7 7 1/2, 8, 9, 10, 10 1/2, 12, 14, 18

Reduction Ratio Range

10/1 to 70/1 (Single) and 75/1 to 4900/1 (Double)

Shaft

Solid / Hollow

Mounting

Foot / Shaft

Type

Horizontal / Inverted / Tube Mill

Accessories

Hold Back

ProductDetails

Standard fan cooled Worm Gear units in Horizontal, Vertical and Inverted Type. Worm gear unit is available in single and double reductions.

Product Details
SalientFeatures

Worm wheel rim is made ofPhosphorous Bronze PB 2 grade as per BS 1400.The worm wheel rim is centrifugally cast.

Considering power transmission and reduction ratioWorm Gear units are considered to be the most compact.

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Coal Stacker Gearbox

  • Usage Coal Stacker Slew Drive
  • Power 15 KW - 100 KW
  • Ratio 455/1
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Helical Gearbox For Agitator Reactor

  • Motor Power 90 KW
  • Output Speed 5.3 RPM
  • Application Horizontal agitation of polymer granules
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Helical Planetary Main Hoist Gearbox

  • Output Speed 2.915 RPM / 5.829 RPM
  • Power Range 40 KW / 80 KW
  • Ratio 340/1 and 170/1
  • Application Main Hoist Gearbox for Ladle Handling Crane
Helical PlanetaryMain Hoist GearboxPower Range

40 KW / 80 KW

Ratio

340/1 and 170/1

Output Speed

2.915 RPM / 5.829 RPM

Application

Main Hoist Gearbox for Ladle Handling Crane

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Entry Tension Reel Gearbox

  • Motor Power 0 – 2500 – 2500 KW
  • Speed 0 – 255 – 800 RPM
  • Ratio 1.095/1
ProductDetails

Esenpro has designed and manufactured numerous ETR / DTR Gearbox and supplied through CMI FPE Ltd. The gearbox is a single stage, parallel shaft helical reducer with a special output shaft.

Product Details
SalientFeatures

Gearboxes are of parallel shaft, helical construction with stages (as per reduction ratio) consisting of solid input and special output (mandrel) shaft incorporated with heavy duty spherical roller bearings on output shaft to take care of heavy coil weight and coil tension for coiling / uncoiling operations in steel.

Housing is of robust gear case design of mild steel welded construction grade Fe 410 WA/WB as per IS 2062 duly stress relived.

Gears & Pinions are made of carburising alloy steel, 18 CrNiMo7-6 as per EN 10084 case hardened to 58-62 HRC & accurately precision ground to DIN 5-6 as per DIN 3962.

Forced lubrication provision through centralised oil systems is provided in the gearbox for ensuring adequate amount of oil supply to all gear meshes and bearings.

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Uncoiler Gearbox

  • Motor Power 0 – 215 – 215 KW
  • Speed 0 – 420 – 520 – 1800 RPM
  • Ratio 5.75/1 & 11.5/1
UncoilerGearboxMotor Power

0 215 215 KW

Speed

0 420 520 1800 RPM

Ratio

5.75/1 & 11.5/1

ProductDetails

Change Speed Uncoiler gear units are custom designed units for steel mill application. They are foot mounted, multiple stage helical gear units with a special output mandrel shaft. High load carrying capacity bearings are incorporated to withstand loads during coiling, reeling and tensioning.

Product Details
SalientFeatures

Gearboxes are of parallel shaft, helical construction with stages (as per reduction ratio) consisting of solid input and special output (mandrel) shaft incorporated with heavy duty spherical roller bearings on output shaft to take care of heavy coil weight and coil tension for coiling / uncoiling operations in steel.

Housing is of robust gear case design of mild steel welded construction grade Fe 410 WA/WB as per IS 2062 duly stress relived.

Gears & Pinions are made of carburising alloy steel, 18 CrNiMo7-6 as per EN 10084 case hardened to 58-62 HRC & accurately precision ground to DIN 5-6 as per DIN 3962.

Forced lubrication provision through centralised oil systems is provided in the gearbox for ensuring adequate amount of oil supply to all gear meshes and bearings.

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Pinion Stand Gearbox

  • Motor Power 1219 KW
  • Input Speed 0-667-2000 RPM
  • Output Speed 0-132-396 RPM
  • Ratio 5.02/1
Pinion StandGearbox

Motor Power

1219 KW

Input Speed

0-667-2000 RPM

Output Speed

0-132-396 RPM

Ratio

5.02/1

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Leveller/Flattener Gearbox

  • Motor Power 285KW
  • Input Speed 512 RPM
  • Reduction Ratio 1/1
ProductDetails

Esenpro designed and manufactured custom-made gear unit for flattner application. The gear unit consists of one input shaft and 19 output shafts.

Product Details
SalientFeatures

Gearbox consists of single and nineteen output shafts used for leveller / flattener application on steel processing line.

The output shafts are geared together to distribute the motor power and unequal torque through the output shafts.

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Vertical Helical Gearbox

  • Motor Power 2000 KW
  • Output Speed 494 RPM
  • Ratio 3/1
Vertical HelicalGearbox For Pumping ApplicationMotor Power

2000 KW

Ratio

3/1

Output Speed

494 RPM

Application

Water Pumping station

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Cooling Tower Gearbox

  • Output Speed NA
  • POWER NA
  • RATIO NA

To successfully execute a drop-in replacement project, the customers existing gearbox general assembly drawing with mention of the following technical parameters is required.

  1. Motor Power
  2. Input Speed
  3. Reduction Ratio
  4. Desired Service Factor
  5. Application Details if available Critical dimensions MUST be highlighted.
  6. Photos to understand mounting and orientation of the gearbox
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Flying Sheer Gearbox

  • Output Speed NA
  • POWER NA
  • RATIO NA

Esenpro shall thereafter create an engineering plan for the drop-in replacement and shall submit a General Assembly drawing for the customer's approval. The customer will have access to all the technical information for the new gearbox in our General Assembly drawing to peruse and approve. Once approval from the customer's end is received, we shall initiate manufacturing of the gearbox.

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Bevel Helical Gearbox

  • Power NA
  • Ratio NA
  • Output Speed - NA

Bevel Helical Gearbox For

Injection Moulding Machine

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