ESSAR PNEUMATICS & EQUIPMENT

Kawala Naka, Kolhapur, Maharashtra

With the automatic car washer ATS ELGI brings a new revolution in car washing in India. It offers an advanced washing technology to the car washing industry and comes as a panacea for all the difficulties in manual car washing. It is a completely automated machine which gives an immaculate finish and increased productivity. It is an excellent investment opportunity for entrepreneurs to reap big revenues and for beginners who wish to start their new business venture.

• Soft Poly-Ethylene brushes
• Stainless Steel precision nozzles
• Rugged PLC control system
• Optimization of motor power used in Dryer.
• Photo cell technology for vehicle mapping
• Contour following brush and air blower
• Corrosion resistant hot dipped galvanized structure
• Telescopic wheel brush system

The EG series compressors represent a giant leap in design and performance with each component designed for reliability and ease of maintenance. The compressor is manufactured in compliance with applicable international standards (CE , ASME, UL and others) and designed as per the international quality standards. These new generation compressors significantly reduce operating costs and provide cost savings with fast return on investment

ATS ELGI Truck Tyre Changer is an efficient electro -hydraulic powered changer which combines unique features and capabilities to make wheel service for trucks and buses faster, easier and more profitable.

• Super-duty electric motor and hydraulic drive for superior torque and wheel holding power.
• Self-centering hydraulic clamping chuck.
• Quick positioning and locking mount/demount arm.
• Single piece frame for superior rigidity.
• Massive chuck spindle handles the heaviest loads.
• Suitable for both tube and tube-less tyres.

For the removal of particles down to 1 micron including coalesced liquid water and oil, providing a maximum remaining oil aerosol content of 0.5 mg/m 3 @ 21 0 C.

For the removal of oil vapour and hydrocarbon odour giving a maximum remaining oil content of

ELGI CONSERVE drives match output with demand by varying motor speed. the power consumption reduces in line with the reduction in demand. Helps in eliminating the frequent load-unload cycle and also the wasted power from the energy bill. A fixed speed compressor operates on a load-unload band of atleast 10 psi around the working pressure whereas with ELGI VFD, compressor can be operated within a b

Washing of Vehicles is no longer a laborious work with wide ranges of washing equipments available with ATS ELGI. Its series of Washing Pumps are designed with advanced engineering techniques to cater most exacting requirement of contemporary users. ATS ELGI Offers Single and Triple Plunger type pumps with Single/Twin Guns with hose either on an integral tank or a sturdy base frame. Single Plunger pumps with various pumping capacity able to discharge water upto 26.3 lpm.

• Displacement: 26.3 lpm
• Deliver per gun: 11.5 lpm
• No. of guns: 2
• No. of Plungers:1
• Operating Pressure Kgf/cm: 22
• Motor Power HP:3
• Pump Speed rpm:350
• Type of monitoring: Base/Tank
• Suction Type : Positive/Negative

For the removal of particles down to 0.01 micron including water and oil aerosols, providing a maximum remaining oil aerosol content of 0.01 mg/m 3 @ 21 0 C. (Precede type FF with type PF)

We have lube pumps of various capacities for grease dispensing. These lube pumps are broadly classified into two types: hand-operated and air-operated pumps. Hand-operated grease pumps are available in 5kg/10kg/20 kg drums capacity whereas, air-operated pumps have got drum capacity up to 200 kg. These high performance machines are suitable for pumping any grade of grease with optimum pressure ratio.

• Air Operated Pumps having pressure ratio as high as 50:1
• Air Operated pumps are available with 25kg/50kg/200kg drum capacity.
• All grades of grease can be handled.
• Output as high as 300-400 grams @ 8.5kg/cm2 air pressure.
• Hand operated pumps with 5/10/20kg drum capacity.
• Available in custom colours for OE requirement.

We have lube pumps of various capacities for grease dispensing. These lube pumps are broadly classified into two types: hand-operated and air-operated pumps. Hand-operated grease pumps are available in 5kg/10kg/20 kg drums capacity whereas, air-operated pumps have got drum capacity up to 200 kg. These high performance machines are suitable for pumping any grade of grease with optimum pressure ratio.

• Dispensing of grease at optimum pressure.
• Dispensing of Grease at optimum pressure.
• High performance pumps last longer.
• Longer life for high quality delivery hoses.
• Very convenient to use and portable.

Elgi thinks long run to make the earth and the environment a safer and a better place to live. As per international protocol, Elgi uses ozone-friendly R 134A gas as the refrigerant which has zero ozone-depletion potential.

• Low pressure drop
• Non-cyclic
• Compact
• Suitable for 180-260/415 Volts
• Environment-friendly - R 134A
• Tropicalised

thermoking ppr - frp composite pipes are specially designed for various industrial needs. It is basically with innovative composite technology of plastic with extremely low thermal co- efficient fibre reinforcement. It will control the linear thermal expansion about 70%, so that ppr pipe line sagging is controlled.

• low thermal conductivity. It require very thin insulation or no insulation when using chilled water & hot water / chemical applications.
• high resistance to corrosion, acids & chlorides
• very good chemical resistance
• high heat stability
• high impact strength
• high environmental stress cracking ratio (escr)
• very good welding property which ensure leak proof joints, energy savings
• smooth inner surface, less friction, no noise
• thermal expansion is controlled by 70%, line sagging is controlled
• hygenic and non-toxic food grade

ATS ELGIs skid mounted water treatment plant model WW 2000 is a compact & easy to operate solution for treatment of wash water generated at car service stations. The wash water carries with it various constituents such as oil, grease, mud, muck etc. and sometimes organic/ in-organic impurities also. To provide a response to these situations, ATS ELGI has come out with the solution for treating & recycling the wash water.

• No day-to-day handling of chemicals.

For easy stacking and retrieval at various heights, Josts offers Semi Automatic Hand Stacker designed specially for increased performance at great heights through stability, high residual capacities and long usage times. They are basically narrow aisle stackers that can be pulled effortlessly by a single labourer.

• Semi Automatic Hand Stacker have latest Technology of Hydraulic Pump.
• Special light mast.
• Semi Automatic Hand Stacker saves time and manpower.
• Semi Automatic Hand Stacker is light and easier to handle, ensures stability of operation.
• Horizontal movement by manual operation.
• Electrically operated lifting and lowering.
• Quick lifting and lowering

Josts Electric Forklifts are powerful and energy efficient trucks with advanced AC technology suitable for both indoor and outdoor application. In our endeavor to provide lasting material handling solutions, Josts have indigenously designed and developed forklift trucks that go a long way in enhancing productivity on the shop floor while ensuring safe handling of loads. Josts counterbalance electric forklifts ensure high return on investment and prevents product and pallet damage by ensuring proper handling. The Josts range of four wheel electric counterbalanced trucks is suitable for a variety of operations, including loading and unloading goods, line feeding, stacking, order picking and horizontal transport. With a choice of load capacities ranging from 1.5 to 3 tonnes, Josts electric forklifts offer high performance and increased through-puts. The Josts counterbalanced forklifts are equipped with unique features to enhance driver safety, comfort, productivity and functionality .

• JFB 15 Electric operated counterbalance forklift truck with 1500 kg capacity and 6.5 meter lift height.
• JFB 20 Electric operated counterbalance forklift truck with 2000 kg capacity and 6.5 meter lift height.
• JFB 25 Electric operated counterbalance forklift truck with 2500 kg capacity and 6.5 meter lift height.
• JFB 30 Electric operated counterbalance forklift truck with 3000 kg capacity and 6.5 meter lift height.

Josts is now distributing Skyjack range of Boom Lifts in India. Skyjacks Boom Lifts are world renowned for product reliability and remains a dominant player who has adapted rapidly to the changing face of the industry. Skyjack manufactures comprehensive range of Telescopic and Articulating Boom Lifts with different lift and capacities. Skyjacks Expanding Telescopic and Articulating Boom (Telescopic and Articulating Boom Lifts) product lineup currently consists of models with work heights ranging from 9 mts to 22 mts. Skyjacks Boom Lifts built and design offers robust and reliable design philosophies, lowest life cycle costs and ease of serviceability. Superior positive traction and terrainability is provided by the axle based four wheel drive used in its product design, which accounts for a proven rugged and reliable drive train.

• 360 degree continuous turret rotation and zero tail swing
• Exclusive direction sensing drive and steer controls
• True vertical rise
• Industry leading up and over reach and clearance
• Industys renowned axle based, true four wheel drive system
• Up to 50% gradeability

Josts now offers Omega Lifts ARM & ARM XL Telescopic Handler Series in India. This versatile Telescopic Handler (ARM & ARM XL Series) can be used for many applications. Available in various capacities and can be used to lift up to 16.5 meters. A powerful power-train, proportional hydraulic controls and a solid steel frame are just a few standard features of the ARM Series. A wide variety of attachments are also available for this ARM series of machines.

Josts Light Duty Racking System / Racks is useful for small parts and spares stored on shelves. This type of racking system / racks is easy to adapt, with cross members quickly unbolted or unclipped and shelves can be adjusted to any level. The Light Duty Racking System / Racks is an innovative design for light duty application, from a single bay of racking to a high bay racking installation.

Josts now offers Omega Lifts 4DML series in India. The 4DML series is a 4-directional, all-wheel drive, all-wheel steer, and all-wheel brake truck that does multi-duty as a 4-directional reach truck, a traditional forklift and a side loader. In addition to handling pallets, long loads can be negotiated through constricted aisles and narrow doorways with ease, resulting in increased storage.

Josts Hydraulic Dock Levelers have been designed to provide a robust bridge to cover the gap between the dock and the vehicle bed. The dock levelers are designed to move up and down to suit the varied heights of the vehicle, so that MHE can be directly taken in and out of the vehicles. They enhance safety and productivity by avoiding double handling of the loads. Josts supplies dock levelers of 5 / 10 / 15 ton capacities to suit customers exact requirement.

Josts pneumatic sample transfer system (PSTS) is an ideal solution to minimise transmission time by fast dispatch and is perfectly suited for handling solid, powder, granules or flake samples. Josts is a pioneer in India for design, manufacturing, supply, of such systems. Josts systems are already in operation at most of the steel plants and other large industries. Josts systems, which were popularly known as Kerry Josts System are being manufactured and supplied from our Thane facility.

ATS ELGI offers a wide range of screw drivers with variable speed and torque controlled. These screw drivers meet the need for every kind of screw-fastening in the assembly line in electronics, white goods and furniture industries.

• Light and compact.
• Single hand reverse button.
• Adjustable clutch units.
• Air strainer.
• Lever throttle.
• Suspension bail.

ATS ELGI Impact Drivers are ideal for driving screws by applying sufficient torque and continuous operation. These can be best used in assembly lines, furniture, wood working and for motor vehicles that use variable density material where torque accuracy is not critical.

• Double-hammer impact mechanism.
• Positive ball locking.
• Positive action trigger.
• Single reverse button.
• Compact, light weight (6.0 kg) positive ball locking.
• Built-in power regulator.

ATS ELGI standard tyre changer is an ideal cost-effective solution for your garage. It is ideally suited for shops working on regular OEM wheels.

• Handles both standard steel wheels and delicate alloy wheels.
• High torque turntable with reversible direction.
• Can be equipped with motorcycle adaptor.

CLMS is electronically controlled intelligent modular unit provides precise metering and dispensing of oil for automotive and industrial application. The meter modules provides fast response to electronic commands and ensures precisely controlled preset dispensed volume. The modular design facilitates integration into new or existing workshops, which increases efficiency and productivity of the service station.

Paint booths has been a mandatory equipment in bodyshop. They are used to ensure dust free operation during the painting process so that the quality of the painting is improved. It has a paint baking facility for proper drying of painted area.This helps in getting factory finish paint quality. It prevents the operator from inhaling the hazardous paint fumes.

• Dust free painting chamber
• Better velocity for exhaust of paint fumes
• Puff insulated panels for longer life and better heat insulation
• High capacity burner for quick drying of painted area
• Service doors for easy access (only in 7 Meter)
• Improves quality of paint job
• Reduces rework and refinish job thus increases the productivity
• Reduces the safety hazard of operator by reducing the fumes in the chamber

Wheel alignment, sometimes referred to as breaking or tracking, is part of standard automobile maintenance that consists of adjusting the angles of wheels so that they are parallel to each other and perpendicular to the ground.

• Equipped with Double Digital high resolution industrial camera for measuring the 3 Dimensional modules results in High accuracy & stability.
• No Electronics on wheel only passive targets are used to measure 3D module.
• Quick and convenient installation suitable for diameters ranging from 11 inches to 22 inches rim
• Car models data are updated periodically
• Dynamic measurement, Real time display, Helps the operating technician to adjust various parameters in real time.
• Branded computer ensures stability and reliability of the equipment with after sales service support

ATS ELGI F7D is a universal wheel balancing machine with excellent features and a solid structure. The user friendly F7D comes with a digital display and can balance both steel wheels as well as alloy wheels.

ATS ELGI Mechanical Hoist for 4 Wheelers raises vehicles to any comfortable working height up to 5.75 feet, leaving head room for complete under-chassis access. Ideal for muffler repair, rust proofing operation, transmission repair and any other repair calling for a wheel-free condition.

• Unique Column design ensures high rigidity, no wear & tear and increased life.
• Perfectly solid moving arms ensures total safety while lifting vehicles with no bending and reliable to carry load.
• Reliable arm locking arrangement reducing the possibility of failures.
• Specially formulated non ferrous split nut ensures elf lubrication during operation. Hence increase the lift of nut and lift.
• Ultra high molecular weight high density polyethylene wear strips enhances life of the lift and reduces wear and tea

ATS ELGI Coolmate Plus is a semi-automatic single gas station for recovering, recycling and recharging R134 refrigerant.

• Choice of operating procedure: Semi-automatic or manual.
• Digital display.
• Simple and user friendly software.
• Service alarm.
• Password protection.

The Wheels free scissor Hoist from ATS ELGI is the most advanced, reliable car hoist in the market today. It offers 100% safety and stability. You can raise a vehicle to a height of six feet with incredible speed. You can also adjust its height to suit your convenience.

• deal for pre-delivery inspection.
• Long life and 100% safe.

ATS-ELGI injector tester and cleaner can be used in Four wheeler service stations for leakage test, spray test, flow and equalizing test, and also for ultrasonic cleaning and injection. Branded workshops and service station will use this equipment and also for middle sized workshops. Shoba Electricals provides unbeaten price and offers for ATS-ELGI injector tester and cleaner. We have a well experienced and trained service team for installation and after sale support.

The global automotive aftermarket Body shops have now moved to the next generation inverter based spot welders which are needed to efficiently weld the new generation steel as these Inverter based spot welder have high welding power with low power consumption. These inverter based spot welders can also effectively weld the normal steels.

The controller is built with ultra reliable microcontroller with dual adjustment of both cylce and drains for added flexibility of use.The valve has large orifice and special solenoid operator section to discharge dust.

Compact and professional Wet & Dry Vacuum Cleaner with double stage motor is indicated for very high level of cleanliness, dust-free and hygiene atmosphere. Ensures a sturdy, light weight and versatile vacuum cleaner with innovative filter technology. ATS E-Vacs is robust construction with a virtually indestructible stainless steel. The vacuum motors are designed to ensure consistent performance and life even under extensive usage. The accessories are designed to offer best cleaning results with

• Stainless Steel Collection Tank
• Suitable for both Wet and Dry cleaning
• Washable Polyester Filters.
• Low Maintenance cost

Professional and ergonomically designed Upholstery Cleaner with double stage motor is indicated for very high level of cleanliness. A powerful, multifunctional & versatile injection and extraction system, it can also used for wet & dry vacuuming. ATS U-Vacs are ideal for upholstery and carpet cleaning and provided with exclusive foam system and high efficiency suction system along with wide range of standard accessories for excellent cleaning with no fatigue to the operator.

• Stainless Steel Collection Tank
• Suitable for Wet and Dry vacuuming
• Washable Polyester Filters.
• Low Maintenance cost

• Displacement: 100 lpm
• Deliver per gun lpm:45
• No. of guns: 2
• No. of Plungers:3
• Operating Pressure Kgf/cm: 40
• Motor Power HP:15
• Pump Speed rpm:340
• Type of monitoring: Base
• Suction Type : Positive

The condensate sensing type automatic drain valve is the latest advancement in drain valve technology. Instead of operating through cycle timer, these valves sense the condensate level for activation, ensuring absolutely no loss of compressed air and hence enormous energy saving. These drain valves are highly efficient and reliable. They can be fitted directly on the equipment simply by replacing the manual drains.

MIG MAG welders is also known as Metal Inert Gas welding or Metal arc gas welding. They use a continuously fed wire electrode to form an arc and to provide filler metal. A shielding gas is used to shield the weld from atmospheric contamination and oxidation.This type of welding find its application to butt body parts together.

• Wire feeder and cylinder stand are in-built.
• Easily portable.
• Top quality torch for perfect finish

• Hydraulic Lifter turning around 300 degrees
• Short Wave infra red technology
• Automatic distance Sensor
• LED display with electronic timer

A plasma metal cutting inverter power sources with high duty cycle combined with low weight & compact dimensions. It is equipped with PFP (Power Factor Correction) device to reduce and stabilise the power absorption. Thanks to the minimum cutting current of 5A, it is particularly suitable for cutting operations on thin sheets laid one on top of the other, particularly useful in car body works.

• Pilot arc function to cut painted or coated metals
• Microprocessor-controlled cutting parameters & functions
• Cutting current is not affected by voltage fluctuations, by change of distance as well as by torch traveling speed
• Electronic regulation of cutting current
• Safety systems on the torch
• Self restart Pilot function for net & grids cutting
• Configuration at delivery including 4metre P35 torch and grounding cable