Eros Envirotech Pvt. Ltd.

G. T. Road, Ludhiana, Punjab

Ingot and Jumbo Ingot Moulds:-We have gained expertise in manufacturing and supplying high quality Ingot and Jumbo Ingot Moulds. Offered products are collection trolleys used for collecting molten lead from rotary furnaces. These products can be of varying capacities, ranging from three hundred kilograms to eight hundred kilograms. Offered moulds have trolley type structure with two unidirectional wheels at the back and one free spin wheel at the front; and it is provided with a handle to pull it. Features: High material strengthFine finishRust proofSpecification: Shape : Pyramidical Hopper Type Size Top : 500mm x 500mm (Inside) Size Bottom : 350mm x 350mm (Inside) Height : 500mm MoC : SG Iron Thk : 40mm Back Wheels : 200mm Dia x 50mm Wd Front Wheel : 150mm Dia x 50mm Wd

A Lead Oxide Ball Mill, or Grey Oxide Plant (as it is generally called in Lead Trade), is a basic processing device in metallurgy. For Lead processing, we provide Dry type, Semi-Autogenous Mills. Once charged from one end, the rotation of the drum and friction of pellets raise the temperature to lead to reaction of Lead with Oxygen and production of Lead Oxide with exothermic reactions. This process is easy to describe, but difficult to maintain. Hence, we provide Ball Mills with suitable instrumentation to produce the end product with desired Free Lead, Density and mesh size. Specification:Brand: EROSProduction Capacity: 3 TpB - 6 TpBMachine Type: Automatic

Battery Manufacturing consists of many processes like Paste Mixing, Grid Casting, Pasting & Curing, enveloping, welding, formation etc. These processes lead to release of small quantities of Lead particles or gases into the air. These emissions, though not huge, needs to be captured and treated before release. This is required not only to meet environmental standards for Air Quality as well as occupational health and safety standards.We provide suitable Air Pollution Control Systems for different processes employed in a Battery Manufacturing Plant. It may be a corrosive fumes emissions for which we offer FRP or SS-304 based Scrubber systems or heavy particulate pollution for which Dry Bag Filter based units are suggested. These are individually designed and professionally executed so as to maintain the workplace atmosphere at its productive best, always. Brand EROSProduction Capacity 1000 Kg- 5000 KgMachine Type Automatic

Mini Blast Furnace with Air-Pollution Control Device A Mini Blast Furnace with Air Pollution Control Device is a basic coke fired furnace for secondary re-cycling , which is being used from decades worldwide due to low capital and recurring cost, easy to install and operate. It produces low antimony lead (soft lead ) at low temperature. Mini Blast Furnace is brick lined structure with fire brick oven. Raw material along with fuel (coke) is fed into furnace manually and air is supplied by the F.D. Fan. Temperature of the furnace is achieved at desired level, after specific time molten metal starts flowing in the pit . After that slag is separated and molten metal is poured into moulds for the final shape of the product. This process is continued up to the desired time. Whatever the flue gases generated during the operation are sucked through metallic hood and flow to air pollution control device for treatment. The flue gases which are toxic in nature and need appropriate and adequate air pollution control system for their treatment. A typical Double Oven Mini Blast Furnace has the following standard sizes & specifications: Outside Dimensions of Brick structure : 2400 mm L x 1900mmW x 2400mm HNo. of Ovens : 2 Nos.Oven SizeTop Dia : 600 mmBottom Dia : 250 mmDepth : 650 mmNo. of FD Fans : 2 Nos. ( 1 for each Oven)FD Fan Capacity : 300 cmh at 250 mm of WGNo. of Charging DoorsBrand EROS'Production Capacity As Per Customer RequirementMachine Type AutomaticBrand EROSProduction 3000 Kg- 5000 KgMachine Type Automatic

"We provide complete range of machinery to set up a Lead Recycling Unit, and more. Our range of machinery can be divided into following categories and includes: Constituent Segregation: Battery Breaking & Separation Units Battery Cutting Machines, with or without Terminal Removers, Lock Cutters, Box Crushers, Acid Drainers.Smelting:Rotary Furnace with Complete Air Pollution Control Systems including Fugitive Emissions Control SystemsCoal Fired Mini Furnaces with Complete Air Pollution Control Systems Refining: Re-melting Refining Alloying Kettles with or without Fugitive Emissions Control SystemsIngot Casting Machines Accessories & Other Products:Effluent Treatment PlantsJumbo Ingot MouldsBall Mills with Collection Systems and Ball Making Machines We provide services for setting up complete Lead Recycling & Smelting Units as per the requirement of clients for specific production capacities in mind. We not only guide the clients in selection of suitable technologies as well as capacity of individual machines equipment, but also the layout of their units and every minute details so that the client does not have to settle for anything but the best."

Rotary furnace with air-pollution control device about rotary furnace the rotary melting furnace is a very flexible and universal equipment used for recycling many non-ferrous metals.a lead production system based on this technology has certain distinct characteristics such as: equipment scalable for installing higher capacitiesrecovers all lead in one production cycleplates & powder from scrap battery as well as slag from mini blast furnace can be used as raw materialrequires addition of certain consumablesgenerates high pollution both as flue gases & fugitive emissions description of rotary furnaceit is a rotary kiln in the form of a metallic cylinder with conical sides on both ends. Mild steel plate is used for construction of this shell and its thickness varies depending upon the capacity of the equipment. This shell is rotated on its own axis at 1-2 rpm.these are fabricated from ms squares or flats, machined for a smooth finish.these rollers are fitted on a robust ms structural frame and driven by a gear & motor arrangement.Conical ends of the furnace are open on both sides. The furnace is charged with raw material along with additives from the front end. This side is provided with a movable door on which a burner is mounted.at the other end, an exhaust block lined with refractory bricks is provided. Flue gases generated are sucked from the exhaust block side of the furnace. Process details of a typical 3.0 tpb rotary furnace

We are a renowned organization that is involved in manufacturing and supplying Rotary Furnaces. It is very flexible and universal equipment used for recycling many non-ferrous metals. Offered range generates high pollution both as flue gases & fugitive emissions. Moreover, we offer these furnaces in various specifications at nominal rates. Features: Equipment scalable for installing higher capacities.Recovers all lead in one production cycle.Can be fired with various fuels.Specifications : Outside dimensions of the Rotary Shell diameter 2075 mmShell length 2500 mmTotal length 4500 mmCharging diameter 450 mmExhaust side diameter 450 mmRefractory thickness 200 mmFuel Furnace OilBurner Model 4 AFD Fan capacity 1250 cmh at 1000 mm of WGGear Box in drive 8, 1:40 RatioMotor in drive 15.0 HP x 960 RPMStructure used for base ISMC 250 x 80 Other Details: Raw Material Charged 3000 kgs BatchTotal additive chemicals charged 400-500 kgs BatchRotational speed 1-2 RPMFuel used Furnace OilCalorific value of fuel used 8600 kCal kg.Fuel consumed 30-40 lt hr.Air provided for process 1250 cmhLead produced 9000-10000 kgday (for Raw Material feed of 12-15 TpD;raw material being lead powder and plates)Flue gas generation 15000 cmh

We at EROS, provide Lead Acid Battery Smelting Mini Blast Furnace.This is the most suitable option for Lead Acid Battery Recycling. Features: Low project capital costLow energy costEasy to installLow project capital costLow energy costEasy to installEasy to operate and maintain

About Effluent Treatment Plant For Lead Recycling: When Lead Acid Batteries are replaced, they contain spent acid with some lead dissolved in it. These used batteries are sold in the open market to lead recyclers where they are drained before being put into the process of recycling. Further in many units, plastic containers of the batteries, after cutting and opening, are washed to remove any lead in them. The drained acid along with any washing effluent of the plastic scrap comprises of the effluent that needs treatment at the Effluent Treatment Plant (ETP). This ETP is also commonly called "Acid Neutralization System". If unchecked, these untreated effluent will seep in to land and would lead to soil contamination, pollution in ground water table and their runoff may also lead to pollution of nearby eater sources. Hence, their proper treatment before disposal is necessary. Description of Effluent Treatment Plant for Lead Recycling: Effluent from such used batteries mainly consists of sulphates and sulphides of lead, small quantity of lead and diluted sulphuric acid. Further effluent from container washing which mainly contains small quantity of lead is also fed to the ETP. This effluent has low pH values. pH balancing agent (caustic or lime in this case) is added to adjust the pH and also for coagulation. The effluent is then mixed for Flocculation. The flocks so formed are settled and dewatered on a Sludge Bed(or through Filter Press). Treated effluent after this is further polished using filters. While treated water may be disposed or used as permitted by law, sludge is recharged into furnaces for recycling and reclamation of lead. Characteristics of Effluent before and after Treatment: Parameter Before Treatment Approved Range pH 3.0 - 4.0 6.5 - 8.5 Suspended Solids 600 - 800 mgl 50 mgl Lead 30 - 40 mgl 0.1 mgl

We are a well-known organization that is engaged in manufacturing and supplying superior quality Mini Blast Furnaces for Lead Recycling. It is also known as mandir bhatti or shahi bhatti. Our range consists of brick lined structure with fire brick oven in the midst and a metal exo-skeletal structure outside. We offer these Mini Blast Furnaces for Lead Recycling in various specifications at reasonable rates. Features: Low project capital costLow energy costEasy to install Other Details: Characteristics: Low project capital costLow energy costEasy to installEasy to operate and maintain Description of Mini Blast Furnace: The furnace itself is a modified blast furnace which consists of brick lined structure with fire brick oven in the midst and a metal exo-skeletal structure out side

Used Lead Acid Batteries (ULAB) are one of the biggest source of Lead in the world. We at eros, provide solutions in the form of complete Lead Recycling Plants for extraction of this Lead in usable form. These plants are also known in the trade as Used Lead Acid Battery Recycling Plants or Battery Scrap Recycling Plants. Lead Recycling Parts consist of many parts (or steps), viz.: Battery Draining: In case of recycling of batteries filled with acid, we provide Battery Punching & Draining Machines.Acid Neutralizing: For drained acid as well as battery case washing effluent we provide Acid Neutralization System or Effluent Treatment Plants.Battery Breaking: Depending upon the scale of operations, we provide Battery Breaking & Segregation Systems and Battery Cutting Machines. Former for bigger scale units and the latter for smaller ones.Smelting: We provide Coal Fired Mini Furnaces and Rotary Furnaces for clients for recycling of Lead Bearing waste to Lead.Air Pollution Control: Since, smelting of Lead is very hazardous due to toxic nature of Lead, we provide complete Air Pollution Control Systems compatible with type and size of Furnaces being used.Remelting& Refining: We provide Remelting Refining Pots for improving upon the quality of Lead obtained from Smelting Furnaces.Fugitive Emissions: We provide Fugitive Emissions Control Systems (also called Secondary Air Pollution Control Systems) compatible with Rotary Furnaces and Refining Pots to control any fugitive emissions from these.Ingot Casting: We provide Jumbo Ingots, Ingot Moulds as well as Semi Automatic Ingot Casting Machines to deal with Liquid Metal handling requirements of clients.

To serve the requirement of treatment of Trade Effluents which are acidic in nature, we provide capable Effluent Treatment Plants. Depending upon the size of the unit, suitable capacity of the Treatment Plant is worked out and a batch type or a continuous unit is suggested.The ETP is in acid proof construction and is modelled to be easy to use & maintain for operators. Lime Caustic is generally used for neutralisation followed by settling. Depending upon the type & volume of waste, Filtration or Mechanical Sludge Dewatering or other automation are opted for. The effluent so treated is suitable for disposal as per Pollution Control norms.

Fugitive Emissions Control Systems are used where either some point sources of Air Pollution remain after installation of Primary Air Pollution Control System or the Air Pollution generated is not substantial in nature or quantity, nevertheless has to be controlled. These are basically Air Pollution Control Systems generally based on Dry type control technologies, either Bag Filter based or Cyclonic Separator based. Multiple or single hoods, with or without Covering Chambers are part of the system and they are provided with dedicated ID Fans for efficient suction. We provide custom designed units for best performance. Capacities of such unit range from 4000 cmh to 100, 000 cmh or higher as required.

Product Description: Please find below Major Components of Lead Acid Battery Recycling Plant Refining Pot: Plant will be divided into : a. Barton Plant. b. Red Lead Plant with Air Pollution Control Unit. c. Pulverization Unit d. Accessories. e. Full plant's Air Pollution Control Unit. Further will be sub-divided as : a. Barton Plant i. Melting Pot ii. Reaction Pot. iii. Automatic Collection Unit (consisting Cyclone, Baghouse, Rotary Valves, ID fan) iv. Material Handling (Screw Conveyor, Bucket Elevator). v. Storage Silo. b. Lead Acid Battery Recycling Plant i. Furnace with stirring Unit. ii. Material Handling (Screw Conveyor, Bucket Elevator). iii. Air Pollution Control Unit (consisting Cyclone, Baghouse, Rotary Valves, ID fan etc.) c. Pulverization Unit i. Pulverisor. ii. Automatic Collection Unit (consisting Cyclone, Baghouse, Rotary Valves, ID fan etc.) d. Accessories. i. Electrical Control Panel ii. Automatic Burners. iii. Air Compressor. iv. Oil Storage Tank. v. Packing Tray. e. Full Plant's Air Pollution Control Unit. i. Ducting. ii. Stack. Features: High efficiencyOutstanding performanceLess maintenance required

Battery Recycling Plant:- We are the most prominent turnkey suppliers of complete Battery Recycling Plants in the region & machinery of Secondary Lead & Battery Recycling which includes: 1. Battery Cutting Machine.2. Rotary Furnace Shell & Driving System.3. Air Pollution Control System.4. Fugitive Emission Control System.5. Lead Refining Kettle.6. Ingot Casting Machine. 7. Heating & Pumping Unit. Features: Easy installationCommercial production

Ingot and Jumbo Ingot Moulds:-We have gained expertise in manufacturing and supplying high quality Ingot and Jumbo Ingot Moulds. Offered products are collection trolleys used for collecting molten lead from rotary furnaces. These products can be of varying capacities, ranging from three hundred kilograms to eight hundred kilograms. Offered moulds have trolley type structure with two unidirectional wheels at the back and one free spin wheel at the front; and it is provided with a handle to pull it. Features: High material strengthFine finishRust proofSpecification: Shape : Pyramidical Hopper Type Size Top : 500mm x 500mm (Inside) Size Bottom : 350mm x 350mm (Inside) Height : 500mm MoC : SG Iron Thk : 40mm Back Wheels : 200mm Dia x 50mm Wd Front Wheel : 150mm Dia x 50mm Wd

1. Technique introductionit is an integrative equipment for lead acid batteries grinding and metal and non-metal separation. At first batteries are grinding and collect acid water by automatic machine. Then scrap batteries go to grinding and separation equipment. Finally metal and plastic can be obtained. This equipment has been combined the most advanced grinding and separation techniques in the world and adopted unique process technique. It works in enclosed environment and no waste water, drogs and poisonous gas give off during production. 2. Technical specifications of lead acid battery recycling plant:car battery recycling production line factory size (l*w*h): 40m*20m*10m dimension (l*w*h): 25.8m*10m*4.5m capacity: 1-5th total power: 280kwplant granularity of metal (mm) 2-40mm metal recovery rate: 97%-99% granularity of non-metal (mm) 2-40mm operators: 3 worker raw material: waste lead-acid battery output product: acid, lead paste, plastic, lead grids. Electricity standard: 220-480v, 5060hz (tailor made)3. Environmental protection standardsa. Emitted exhaust gas consists with secondary standard of emission standard of air pollutant (gb16297-1996)b. The equipment uses negative pressure transportation, no dust in operation environment. Slight dust leak in the outlet can be manually controlled.4. Characteristics and benefitsa. The coarse crush can grind batteries and collect acid waterb. National environment protection standard achieved. No dust leak and no secondary pollution such as waste water and exhaust gas.C. Low energy consumption but high production.D. High metal recovery rate which reaches 96%-98%. Metal content in non-metal powder is less than 1%.

Other details: molds are fitted on an end-less conveyor chain60 to 150 numbers of molds are fitted in linethe feeding bowl feeds two molds at a time while the conveyor belt is movingthe machine is equipped with 7.5 hp dc motorthe drive to the machine is through double stage reduction gear boxtotal reduction ratio is 1:500rpm of the conveyor is 3(max)to cool the molds even in running condition, nine rows of inner and outer spray are provideda knock out hammer is provided to release the ingot from the moldspecifications: material to be cast-aluminum and its alloycasting rate-4 tons per houringot weight-10 kg +- 5% eachmold width-152 mmcentre to centre mold distance-160 mmnumber of molds-150weight of each mold-40 kg approxmold lubrication-shall be providedmold cooling-9 rows each in outer and inner side of the mold. Each nozzle has individual valvemold and distributor- pre heating arrangement shall be providedknock out hammer- two no knock out hammer shall be providedspeed of conveyor-3 rpm max 1 rpm mindrive-7.5 hp dc motormold attachment-by bolting in to conveyor chainlength of the machine-12 meter approxwidth of the machine- 1.5 meter approxinclination-13 degreeheight of the machine at pouring-1.2 metergear box-one no worm and wheel type gear box and one no inline helical gear boxchain- heavy duty industrial chainmold-heat resistant cifeatures: industrial approved designhigh operational fluencyeasy to operate