Enerzi Microwave Systems

Udyambag, Belgaum, Karnataka

Microwave Polymer Curing Ovens that we offer are manufactured as per the set industry standards under the keen observation of experts. These ovens are subjected to stringent quality tests so as to ensure that only the defect-free product reaches the customers’ end. Sturdy construction and longer functional life are the few words that better describe our ovens.

Details :The application of microwave heating to polymers and polymeric composites has been pursued worldwide over the past three decades. Microwave processing offers many advantages over conventional thermal processing. Rapid volumetric heating in microwave processing would significantly reduce cycle times and additionally, since power is applied directly to the material, the need to heat processing equipment is avoided and energy requirements are further reduced. Microwave Curing Ovens are fast making their way into industries and replacing the conventional ovens like electrical ovens and gas/oil fired ovens. Typical applications in Industry include Resin Bonded Abrasives and Composites used in Aerospace industry.Enerzi offers two important variants of Microwave Polymer Composite Curing Ovens viz. Batch and Conveyor systems.

Salient Features :

• Throughput ranging from 50 to 500 kg/hour
• Typical Cross Section of 200 to 300mm (W) and 150 to 250mm (H)
• Hot Air Circulation of 100 to 1000 cfm at 200 to 300 deg. C
• Maximum Process Temperature from 100 to 400 deg. C
• Hot Air and Product Temperature Monitoring
• Installed Microwave Power of 1.45 kW to 29 kW
• Step-less Power Control using Microcontroller Module
• Digital Display of Power and Temperature
• Conveying System with speed controls from 2 to 50 m/min
• Highly integrated Interlocks
• Industrial PLC with touch screen controls

Microwave Chemical Synthesis Ovens that we offer are manufactured and tested using the latest techniques with the objective of eliminating each and every possibility of defect. Sturdy construction and longer functional life are some of the attributes that make our Chemical Synthesis Ovens highly popular. These ovens can be obtained from us at the most reasonable prices.

Details :Microwave Chemical Synthesis is the process of applying microwave radiation to chemical reactions to synthesize new chemicals. Microwaves act as high frequency electric fields and will generally heat any material containing mobile electric dipoles/charges such as polar molecules in a solvent or conducting ions in a solid. Polar solvents are heated as their component molecules are forced to rotate with the field and lose energy in collisions. Semiconducting and conducting samples heat when ions or charges within them form an electric current and energy is lost due to the electrical resistance of the material. Microwave heating in the laboratory began to gain wide acceptance following papers in 1990s.
Conventional heating usually involves the use of a oven or oil bath, which heats the walls of the reactor by convection or conduction. The core of the sample takes much longer to achieve the target temperature, especially when the substance is a solid.
Microwave heating is able to heat the target compounds without heating the entire furnace or oil bath, which saves time and energy. It is also able to heat sufficiently thin objects throughout their volume (instead of through its outer surface), in theory producing more uniform heating. However, due to the design of most microwave ovens and to uneven absorption by the object being heated, the microwave field is usually non-uniform and localized superheating might occur. To counter this limitation often some kind of agitation arrangement is used; either to agitate the field or to agitate the compound as demanded by the process.

Microwave heating can have several benefits over conventional ovens :

• Reaction rate acceleration
• Higher yield
• Lower energy usage
• Different reaction selectiveness
• Enerzi offers a specially designed Microwave Chemical Synthesis Oven for research and production alike

Salient Features :

• Effective Batch size of 100 ml to 500 ltrs
• Maximum Process Temperature upto 350 deg.C
• Contact Type Temperature Monitoring
• Controlled Magnetic Stirrer for agitation
• Specially designed condensation system
• Installed Microwave Power of 0.5 kW to 29 kW
• Step-less Power Control using Microcontroller Module
• Digital Display of Power and Temperature
• Highly integrated Interlocks
• State of the Art Process Control using High End PID controller
• Industrial PLC with touch screen controls
• Inert/Reducing/Oxidizing Atmospheric Processing

Our Infrared Shock Ovens are the best choice for efficient pre-vulcanization of profiles and hoses. The company is a proficient Manufacturer and Supplier of Infrared Shock Ovens.  Our Ovens are about 1 meter long and have a heating capacity of about 30 kW. Owing to our brilliant logistics network, we are capable of delivering bulk orders of the Ovens within the stipulated time. One can obtain the Ovens at reasonable rates.

Details :

• For high temperatures like 1850°C, the new Infrared Shock tunnel is highly efficient for the pre-vulcanization of profiles and hoses.
• Arranged between the rubber extruder and the continuous vulcanization line the high power infrared radiation pre-cures the surface of the rubber products.
• This is related to a better dimension stability and an excellent surface quality
• This process is ideally suited for sponge profiles, but solid profiles derive an equally useful advantage as well