Energy Systech

Bhosari, Pune, Maharashtra

Heat treatment of aluminium castings enhances their mechanical properties like UTS, Yield strength, Machinability and hardness. In the solution annealing procces, castings are taken to their eutectic temperature and then rapidly quenched in water. Equipment provided by Energy Systech includes the entire material handling system required to achieve this. Uniformity of temperature in the furnace results in very consistent properties in the castings.

Salient Features

1) Strong Elevated structure.
2) Powerful air circulation in circular geometry giving excellent temperature uniformity.
3) Ceramic Fibre lining giving excellent energy economy.
4) Reliable, long life vertical heaters.
5) Mechanical Up/Down motion with dunking facility.
6) Powered movement of Tank and Door trolley.
7) Sharp, quick quenching within 15 seconds.
8) Can also act as a Precipitation hardening furnace.

Features of melting cum holding furnace for aluminium

1) Ceramic Fibre lining resulting in quick start-up.2) Unbelievably low energy consumption.3) Typically 0.4 units per kg melt at 730 C.4) Cleanest possible metal quality.5) Excellent melt temperature control using continuous dip thermocouple.6) Lowest melt losses.7) Ideal for metal treatment.8) Improved layout, safe operation.

The Electrical Tilting Furnace developed by Energy Systech is a must-have piece of equipment in an aluminium casting shop. Metal is melted in a turbulence-free condition inside a crucible, held at constant temperature, treated and degassed. This precious metal is available to be used for castings at unparalleled convenience and efficiency. This furnace is commonly used as a feeder furnace for the PDC holding furnace.

Large castings, typical pour weight 40-400 kg of aluminium
As a feeding furnace to PDC Holding Furnace (Launder transfer)
As a central melting furnace
As a feeding furnace to Induction Furnace for alloy making (Launder transfer)

Available in Melting and Holding varieties
Very economical operation
Superb temperature control
Degassing possible inside the furnace
Rapid discharge of treated melt reducing oxidation and heat loss
Noiseless operation
Requires minimal maintenance and care

1) Extraordinarily clean combustion of LPG or Diesel.
2) Invisible Exhaust.
3) Ceramic Fibre Lining resulting in Quick Start-up.
4) Heat Recovery from Exhaust for Preheating Ingots.
5) Very Low Fuel Consumption.
6) Flue Gases do not contact Melt.
7) Low Hydrogen Pick-up.
8) Excellent Melt Temperature Control using Continuous Dip Thermocouple.

1) Manual and Hydraulic Options.
2) Customized to suit any fuel Oil or Gas.
3) Low Fuel Consumption.
4) Smooth, Jerkless Tilting Operation.
5) Clean Surroundings.
6) Long Crucible Life.
7) Long Refractory Life

1) Smooth Tilting.
2) Sturdy Construction.
3) Rapid Melting.
4) Fast Startup.
5) Low melt loss.

1) Excellent temperature uniformity.
2) Smooth door movement.
3) Excellent temperature control.
4) Easy material loading.
5) Pit-type and Box-type options available.

The Electrical Tilting Furnace developed by Energy Systech is a must-have piece of equipment in an aluminium casting shop. Metal is melted in a turbulence-free condition inside a crucible, held at constant temperature, treated and degassed. This precious metal is available to be used for castings at unparalleled convenience and efficiency. This furnace is commonly used as a feeder furnace for the PDC holding furnace.