Kundli, Haryana, India
Our Products
CALENDAR WIDTH SLITTER FOR CAP PLY & EDGE GUM MATERIAL TECHNICAL SPECIFICATION
Between calendaring machines and tire building machines, Slitting is a critical aspect of product quality and process reliability. Our slitter are precise calendar width slitters to convert calendar rolls/ large rolls coming from calendaring machines and textile based products into smaller rolls of min 30 mm width.
| S.NO | ITEM DESCRIPTION | DIMENSION/TYPE |
| 1 | Purpose | To automatically Slit Rubberized /Nylon Fabric and Rubber sheet from a let-off station at adjustable Cutting width and wind up it in uniform tension. |
| 2 | Parent Roll Width or Calendar roll width | 1600 mm |
| 3 | Parent Roll Diameter | Max 1000mm |
| 4 | Parent Roll Weight | Max 1000 kgs |
| 5 | Cap Ply Slit Width | Min-30mm |
| 6 | Gum Strip Slit Width | Min-30mm |
| 7 | Slitting Method for Cap Ply | Floating Knife |
| 8 | Slitting Method for Gum Strip | Pneumatic Rotating Crush Cutter |
| 9 | No of Strips | As per user requirement |
| 10 | Wind up Roll Diameter | Max 500mm |
| 11 | Line Speed For Cap Ply | Max-50 Meters/Min |
| 12 | Line Speed for Gum Material | Max-30 Meters/Min |
The Tread Slitter Machine is designed to slit uncured rubber Tyre Treads longitudinally into smaller width strips. The machine mainly consists of Tread Transfer Unit, Tread Centering Assembly, Idler Roller Conveyor, Tread Slitting Unit with Drive, Tread Pressing Unit, Powerised Roller Conveyor and Control Panel.
| S.NO. | ITEM DESCRIPTION | DIMENSION/TYPE |
| 1 | Min Thickness of the tread | 20MM |
| 2 | Max Thickness of the tread | 50MM |
| 3 | Min Width of the tread | 150 MM |
| 4 | Max width of the tread | 600MM |
| 5 | Max length of the machine | 3500 MM |
| 6 | Max width of the machine | 1700MM |
| 7 | Max Height of the machine | 1650 MM |
| 8 | Cutting Speed of the machine | 20 METER/MIN |
| 9 | Cutting Blade (HSS) | Customized design |
Chafer Slitter machine is used to Slit Fabric/ Nylon coated cross woven at the set width and rewound on spoolers/shell in surface winding, according to product thickness, on each spooler/Shell. It is aimed to feed tire building machines/Inner linner machine with minimum down time. This cut material represents the joint less chaffer which is oblique in modern tire design. Hence, the correct preparation and quality has distinct influence on the performance of tires. This machine have arrangement to run both Automatic & Manual Mode. The Loading/ Unloading of material are manual. The slitting performed on this machine is by means of positively driven toothed rotary cutter or Crush cutter.
| S.NO. | ITEM DESCRIPTION | DIMENSION/TYPE |
| 1 | Cutting Type | Toothed rotary cutter or Crush Cutter |
| 2 | Parent Roll Width | 800 mm |
| 3 | Parent Roll Diameter | Max 500mm |
| 4 | Parent Roll Weight | Max 400 kgs |
| 5 | Slit Width | Min-35mm |
| 6 | No of Strips | As per user requirement |
| 7 | Wind up Roll Diameter | Max 500mm |
| 8 | Wind up Shell Length | 400 mm |
| 9 | Line Speed | Max-30 Meters/Min |
| 10 | No of winding stations | Min-4 stations & Max-8 stations |
Compound Slitter machine is used for slitting compound sheet coming from batch off unit. There is also provision for-:
1. Cut width adjustment on Cutter assembly
2. Laser Beam Sensors to detect human hands/fingers around Cutter assembly
| S.NO | ITEM DESCRIPTION | DIMENSION/TYPE |
| 1 | Cutting Type | Crush Cutter |
| 2 | Max Sheet Width | 1000mm |
| 3 | No of Cutters | 10 No’s |
| 4 | Line Speed | 10 m/min |
| 5 | Min Cut Width | 70 mm |
| 6 | Compound Sheet thickness | 8-15mm |
| 7 | Operation of Machine | Through PLC or Relay Logic |
