Kundli, Haryana, India
Our Products
Industrial Machinery
2 Products availableUPS
2 Products availableRolling Machine
2 Products availableAutomobile Repair Tools & Equipment
2 Products availableConveyors
1 Products availableSurface Coating And Paint Equipments
1 Products availableRoll Forming & Bending Machines
1 Products availableLamination, Wrapping & Banding Machines
1 Products availableOur product range contains a wide range of SIDEWALL WIND UP UNIT, TREAD JAMMING MACHINE, BEAD FILLERING MACHINE and BEAD FLIPPING MACHINE
The dual breaker wind up station for wire/steel cord bias cutter is used for automatic winding up of breaker in CAPTIVE (Dedicated) and NON CAPTIVE (Drop in Type) cassettes. These dual wind up units are retrofitted with wire bias cutter. The start/stop of the wind up unit is controlled through loop sensors installed in a pit at starting of wind up unit.
This machine is basically a hydraulic press of closed H frame with single daylight and steam heating platen. The bottom platen is fixed to the base frame & top platen is moved by means of hydraulic cylinders. On the front and rear sides of the press, fabric clamping mechanism is provided for holding the fabric while splicing process. Splicing is done at a temperature of 185 deg C for a cycle time of 50 to 60 seconds.
The inspection spreaders have been designed to facilitate visual inspection of the inside and outside of tyres. Different automatic cycles can be programmed based on the number of revolutions the tyre will complete during the inspection and the travel of the spreading arms.
The required machine is meant to facilitate easy and proper inspection of cured tyre. The logical operation will be controlled by relay logic. AC Motor of desired rating, which will have two speeds, will do the rotation of the tyre. The tyre would be rotated at such level to ascertain complete vision of inner side.
The edge gumming machine is designed to assemble edge strips on both sides of the breaker material. This unit basically consists of the following parts:
It features slitting cap material which is coated with rubber into 6 or 8 or 12 (depends on customers requests) smaller strip belts in a fixed width. Cap Strip Slitter can be used to slit Cap Ply in to equal no of strips which further spiral wind on 8-16 wind up stations . Each Wind up station having provision for PVC shell and each PVC shell having its own traverse unit. This machine is to support high performance tire faclilities for production levels from 5000 tires/day to 12000 tires/day
| S.NO. | ITEM DESCRIPTION | DIMENSION/TYPE |
| 1 | PURPOSE | To Automatically Slit Rubberized/Nylon fabric from a let-off station at adjustable cutting and wound with uniform tension |
| 2 | PARENT ROLL WIDTH | 60-300mm |
| 3 | PARENT ROLL DIAMETER | 600mm |
| 4 | PARENT ROLL WEIGHT | 150kg |
| 5 | NO OF STRIP | 8-16 NO’s |
| 6 | SLIT WIDTH ACCURACY | +/-0.5 |
| 7 | NO OF LET-OFF | Dual Unwinding station |
| 8 | LINE SPEED | 50M/MIN |
| 9 | SLIT WIDTH | 10 MM- 30MM |
| 10 | NO OF WIND UP STATIONS | 8-16 |
| 11 | SLITTING METHOD | Fixed Blade type |
| 12 | SHELL/SPOOL LENGTH | 400 mm |
| 13 | MAXIMUM WINDING DIAMETER | 400 mm |
| 14 | LENGTH OF STRIP ON EACH SPOOL | 4000 M |
The cassette undergoes winding & unwinding many times within plant operations. During frequent winding or unwinding, the liner gets dirty, form wrinkles, gets loose and de centered. This unit has been designed to reroll liner from liner roll to the product roll, and then vice versa to remove wrinkles, creases, and cleans the liner by brushing and removing dust from liner.
Wind Up station is designed to suit any particular cassettes for rerolling operation. Each Roll (i.e. Stock Roll and Liner roll is driven by an AC Variable speed Geared Motor)
Electro Electronic edge guiding system of E+L Make (For guiding the Liner on way back from Stock roll to Liner roll)
A pair of load cells is used to give feedback to the tensioning system which ensures the liner is winding in uniform tension.
A dedicated electrical panel consisting of PLC, VFDs and switchgears.
Scrubbing/ Brushing To clean the liner
To remove wrinkles and creases.
With over four decades of experience, Empire Techno Engineers Private Limited has been a pioneer in the field of rubber machinery manufacturing Overhead Feed Conveyors and has a long list of satisfied client who have also proven to be our patron for many years.
Dual Wind Up Unit for CVT/PLT SidewallThe wind up is used for sidewall used for producing CVT & PLT sidewalls , Apex, and Rim strip. The unit includes all necessary mechanical parts, electrical drives and controls. The wind up unit is connected with existing Extruder line and synchronize with it, and this system can be operated automatically or manually.
An online cutter arrangement with a heated rotary knife shall be provided. Cartridge heaters shall be provided for heating the knife to a thermostatically controlled temperature of 120 degrees.Cutting will be done in respect to hardened anvil roller.
MATERIAL WIDTH MEASURING DEVICEA special CCD array camera to be used for detecting the width of the material.
MARKING SYSTEMThe device is to be pneumatically activated when the measured profile will be out of tolerance.
FIXED OVERHEAD CONVEYORThe fixed overhead conveyor will feed the material to wind up station 1.There will be a dancer unit on the exit of this conveyor which will ensure that material is winding in uniform tension.
WIND UP STATION-1Wind up station suitable for Sidewall cassette will be provided with provisions of E+L make liner centering system & tension control system for liner.
SHUTTLE OVERHEAD CONVEYORAfter Wind up station-1 is full, the pneumatically operated shuttle overhead conveyor will move forwards towards fixed overhead conveyor and transport the material to wind up station -2.
WIND UP STATION-2Wind up station suitable for Sidewall cassette will be provided with provisions of E+L make liner centering system & tension control system for liner.
The machine is designed as a manipulation device for the flash trimming of radial truck tyres. It is configured as a double station unit facilitating trimming of two tyres simultaneously. Sufficient exterior and interior lighting is provided to facilitate exhaustive inspection of the tyres. This machine shall be suitable to carry out the trimming operation with the facility of variable Height and variable Tyre rotating Speed.
The dual inner liner wind up station for calendar line is used for automatic winding up of a sheet of calendered liner in CAPTIVE ( Dedicated) and NON CAPTIVE ( Drop in Type) cassettes. These dual wind up units are retrofitted with the existing calendar line running up to 30 mpm speed. Wind up station is designed for stretch free / wrinkle free operation and the product is centrally wound in the liners with uniform tension. The unit includes all necessary mechanical parts, electrical drives, pneumatics and controls.
Spot repairing machine is used to repair any type of spot that erupts while curing of the tyre. The machine has pneumatic operated heated platen which keeps the tyre hard-pressed for a set time. The machine is equipped with Temperature controller and timer making the machine more operator friendly.
The Tread Jamming Machine is designed to stitch the joint portion of the Green Tyre of different sizes. The machine mainly consists of a Stitcher Assembly, Electric Motor with Gear Box and sprockets.
This is a small unit for application of bead filler in cold condition over rectangular beads ranging from 12 to 16(PCR) or 17 to 34(Tractor Size) bead diameters. The entire operation is controlled by the bead and presses the foot switch to allow the bead to rotate and to bring manually through various mechanical arrangement operated through different pneumatic cylinders.
An apparatus for automatically awling tires to permit easy escape of trapped gases which may have been enclosed or developed interiorly of the casing during manufacture of green tyre.
This is a small unit for application of bead flipping in cold condition over rectangular beads ranging from 12 to 16(PCR) or 17 to 34(Tractor Size) bead diameters. After fillering the next step is flipping on the same bead , now the small ply covering will be done on the bead out side to cover up the filler.The entire operation controlled by the bead and presses the foot switch to allow the bead to rotate and to bring manually through various mechanical arrangement operated through different pneumatic cylinders.
All Tyre Companies requires to make perfect winding of Liner Rolls before processing it for tire building. We are most renowned manufacturer of Liner Fabric Rewinding Machine and Liner Fabric Re-Rolling Machine. The machine is designed for 72 liner in such a way that liner winding will be perfectly centre and tension free.
