EMCO ENGINEERING

Borivali East, Mumbai, Maharashtra

AIR JET MILL - EMCO PSI 6Jet mill is widely used in Pharmaceutical, Chemical, Food industry, Cosmetics industries for milling material below 25 microns and up to 1 micron or so. It is used for the Crystalline, Amorphous or Agglomerated products, Colour pigments, heat sensitive products etc. Hard materials milling such as Ceramics, glass etc.

Feeding System MOC SS 316

• Manual
• Vibratory
• Vfd Controled Screw Type - Volumatric

Milling Chamber MOC SS 316

• Diameter 100MM
• Liners Can Be SS 316, SS 304, PUR (Vulkollan), Ceramic, titanium Nitride etc.

Bagfilter System

• Pneumatic Shaking Bags
• Reverse Pulse
• Hepa Filter (if Customer Required)

Control Panel

• Non Flame Proof
• Flame Proof
• Plc Based
• Electro Pneumatic

AIR JET MILL - EMCO PSI 4Jet mill is widely used in Pharmaceutical, Chemical, Food industry, Cosmetics industries for milling material below 25 microns and up to 1 micron or so. It is used for the Crystalline, Amorphous or Agglomerated products, Colour pigments, heat sensitive products etc. Hard materials milling such as Ceramics, glass etc.

Feeding System MOC SS 316

• Manual
• Vibratory
• Vfd Controled Screw Type - Volumatric

Milling Chamber MOC SS 316

• Diameter 100MM
• Liners Can Be SS 316, SS 304, PUR (Vulkollan), Ceramic, titanium Nitride etc.

Bagfilter System

• Pneumatic Shaking Bags
• Reverse Pulse
• Hepa Filter (if Customer Required)

Control Panel

• Non Flame Proof
• Flame Proof
• Plc Based
• Electro Pneumatic

AIR JET MILL - EMCO PSI 12The EMCO PSI 12 works independently with the process at a constant temperature. The powder is fed at below sonic speeds into the flat cylindrical milling chamber tangentially through a venturi. The system uses compressed air. Once the particles are inside the milling chamber they are accelerated by a series of jets around the perimeter to supersonic speed, in a spiral movement. The micronising effect occurs when the slower incoming particles and the faster particles in the spiral path collide. While centrifugal force retains the larger particles at the periphery of the milling chamber, the smaller particles exit with the exhaust from the center of the chamber.

The Particles Size Distribution is controlled by adjusting the 3 main parameters

• Milling Pressure the energy used to micronize the product, increasing pressure, increases the micronization effect.
• Feed Pressure The energy used to introduce the product into the milling chamber.
• Feed Rate the concentration of product fed into the milling chamber, the greater the feed rate, the less the micronization

Effect, because particles must have space to achieve proper acceleration and collision.

Features of Jet Mill - EMCO PSI 12

• Documents to support FDA validation (DQ, OQ, FAT, IQ, PQ)
• Narrow Particle Size Distribution (PSD)
• Simple and rapid Assembly OR Disassembly
• Limited number of components
• Low energy consumption
• Sterile manufacturing
• No heat generation
• No cross contamination
• Variety of available liners to resist abrasion

Feeding System MOC SS 316

• Vibratory
• Vfd Controled Screw Type - Volumatric

Milling Chamber MOC SS 316

• Diameter 100MM
• Liners Can Be SS 316, SS 304, PUR (Vulkollan), Ceramic, titanium Nitride etc.

Bagfilter System

• Pneumatic Shaking Bags
• Reverse Pulse
• Hepa Filter (If Customer Required)

Control Panel

• Non Flame Proof
• Flame Proof
• Plc Based
• Electro Pneumatic

Star OptionSystem fully automated by PLC with full batch reporting integration of PAT technology, on-line particle size analysis can be provided.

AIR JET MILL - EMCO PSI 8The Pharmaceutical jet mill utilizes compressed air to grinding system which rapidly expands to generate a high speed rotation of material which runs below sonic speed. This creates near sonic particle-on-particle collision, generating increasingly smaller particles. Centrifugal force holds larger particles in the grinding rotation area until they have achieved the desired fine particle size. Centripetal force drags the desired particles towards the static classifier where they are allowed to exit upon achieving the correct particle size.

Features of Jet Mill - EMCO PSI 8

• Documents to support FDA validation (DQ, OQ, FAT, IQ, PQ)
• Narrow Particle Size Distribution (PSD)
• Simple and rapid Assembly OR Disassembly
• Limited number of components
• Low energy consumption
• Sterile manufacturing
• No heat generation
• No cross contamination
• Variety of available liners to resist abrasion
• Feeding System MOC SS 316
• Manual
• Vibratory
• Vfd Controled Screw Type - Volumatric

Milling Chamber MOC SS 316

• Diameter 100MM
• Liners Can Be SS 316, SS 304, PUR (Vulkollan), Ceramic, titanium Nitride etc.

Bagfilter System

• Pneumatic Shaking Bags
• Reverse Pulse
• Hepa Filter (If Customer Required)

Control Panel

• Non Flame Proof
• Flame Proof
• Plc Based
• Electro Pneumatic

Star OptionSystem fully automated by PLC with full batch reporting integration of PAT technology, on-line particle size analysis can be provided.

Air jet mill - Emco PSI 2The PSI-2 is ideal for clinical trials and scale-ups, especially when extremely small batches of high value products with very low product loss need micronization. The heat sensitive and low melting point materials are easily micronized, micronization takes place due to the collision between the incoming particle and the particle which are already accelerated into the milling chamber creating spiral path. The larger particle of the product get retained at the periphery of the chamber by the centrifugal force and micro particle exit the exhaust air from the center portion of the milling chamber.

Features of Jet Mill - Emco PSI 2

• No heat created during milling protecting heat sensitive products.
• An approach to improve drug solubility, dissolution and bioavailability
• Simple and rapid Assembly OR Disassembly
• Limited number of components
• Engineered to avoid risk of cross contamination of milled products
• High grade materials AISI type 316L
• Stainless steel mirror polished to Ra 0.4 microns.

Options

• Volumetric, Vibratory OR Gravimetric feeder, with various hopper dimensions available.
• Special internal lining: PTFE, PUR (Vulkollan), Ceramic, titanium Nitride.
• Sanitary rotary valve for production collection.
• Explosion proof systems.
• System fully automated by PLC.

Documentation to support FDA validation

• Design Qualification (DQ)
• Operation Qualification (OQ)
• Factory Acceptance Test (FAT)
• Installation Qualification (IQ)
• Site Acceptance Test (SAT)
• Performance Qualification (PQ)