EMCO ENGINEERING

Borivali East, Mumbai, Maharashtra

Sigma Mixer Sigma mixers are deal heavy duty mixer which can be used in Explosive /Chemical as well as Food processing industry. The bowl is made of heavy steel plate making it a rugged heat proof unit, This is especially useful for bulky material and additional thinning prior to discharge. Tangential blades are supplied with differential speeds. Bow Is provided with Jacket for temperature control. Mixers can be designed for vacuum operations. Sanitary construction is provided or food and pharmaceutical procedures.

Fabrication of SS 316 and SS 304 Tanks for pharma and chemicals and other types of Vessels based on the requirement of the process.

Shell & Tube Type Condenser is used to condense the vapor emerges out during the operation. It mainly works through condensing the vapors flow through tubes where they are treated with cooling water over external surface.
A condenser is a device that converts vapor into the liquid state whereas a heat exchanger is a device that is used for heat recovery also to transfer heat from two fluids. Heat exchanger only heat is transferred without phase change and heat is transferred along with the phase change in the condenser.

There are three types of condensers: air-cooled, water-cooled and evaporative.

• Air-cooled
• Water-cooled
• Evaporative

Heat is transferred via solid material (conduction), liquids and gases (convection), and electromagnetic waves (radiation). Heat is usually transferred in a combination of these three types and seldomly occurs on its own.

A Reactor is a process vessel used to carry out a chemical reaction. The design of the reactor depends upon the thermodynamics and kinetics of the chemical reactions. Types of Reactors - Most Basic types of chemical reactors are tanks with Jacket OR Limpet along with insulation. These can be either Batch or Continuous Reactors. Emco Provided reactors in SS 316L, Hastelloy C22, SS 304.

Ploughshare Mixer Ploughshare Mixers (or plow mixers) operate on the principle of a mechanically generated fluid bed with three dimensional movement of the product. They provide excellent solutions for mixing materials like powders, powders with liquids, and heavy paste. Homogenous mixing of materials with varying densities, flow-properties, particle sizes and structures is achieved in quick time.

Itis a high-performancehorizontal turbulence ploughshare mixer for solids and powdersideal for intense and fast mixing, suitable for all types of products, including very disperse granulation and densities.

The Vibro Sifter offered by us is high-class equipment that has a circular gyratory screen which is used to separate the mass composition of solids from solids. liquid from solid and for gradation of materials as per particle sizes, having a very wide range of user-friendly applications. Our Vibro Sifter is available with a wide range of possible screen size (mesh) options for multiple deck separation is also possible.

We offer Ointment plants that are ideal for the preparation of ointment - cream. Our high-quality Ointment Plant offers easy cleaning and completely untouched process that reduces the chances of contamination. It comes with pre-mixing wax and water phase vessels along with the main manufacturing vessel. Moreover, our Ointment plant vessels are made of SS316L and designed in compliance with cGMP norms.

double cone blender the double cone blender is an efficient and versatile machine for mixing dry powder and granulates uniformly. two-thirds of the volume of the cone blender is filled to ensure proper mixing. double cone blender is used for pharmaceutical, food, chemical and cosmetic products, etc. these machines are extensively used in the pharmaceutical industry to granulate and blend medicated powders.it is also the best way to mix very heavy and abrasive products for total discharge of product with minimal retention. blender features multi shear deflector plates for the improved blending efficiency of free flowing powders and granules. salient features the conical shape at both ends enables uniform mixing and easy discharge. the cone is statically balanced to avoid any excessive load on the gear box and motor. while the powder can be loaded into the cone through a wider opening, it can be discharged-through a mucon valve or a slide valve. depending upon the product, paddle-type battles can be provided on the shaft for better mixing. maximum care has been taken ensure safe operation of the unit. it can also be operated through a timer. the contact parts are made of either s.s. 304 or 316 l. flame-proof motor can be supplied as option.

r & d model or qualifying model

• emco has designed this new and compact lab model for r & d purpose and also it acts as a qualifying model for the higher size production models.
• the latest designed computational fluid dynamics (cfd) is a branch of fluid mechanics that uses numerical analysis and data structures to solve and analyze problems that involve air flows. computers are used to perform the calculations required to simulate the interaction of carrying medium with surfaces defined by boundary conditions. this subsequently improved geometry of the milling chamber and ring integrated nozzles have led to a very narrow psd (particle size distribution).

documentation to support fda validation

• design qualification (dq)
• operation qualification (oq)
• factory acceptance test (fat)
• installation qualification (iq)
• performance qualification (pq)

features of jet mill - emco psi lab

• narrow particle size distribution (psd)
• simple and rapid assembly or disassembly
• limited number of components
• low energy consumption
• sterile manufacturing
• no heat generation
• no cross contamination
• variety of available liners to resist abrasion

benefits for the cosmetics industries

• ultra-fine loose and compact powders
• improved metallic pigments effect
• perfect skin adherence
• increased binding effect
• ultraviolet radiation reflecting properties

Shell & Tube Type Condenser is used to condense the vapor emerges out during the operation. It mainly works through condensing the vapors flow through tubes where they are treated with cooling water over external surface.
A condenser is a device that converts vapor into the liquid state whereas a heat exchanger is a device that is used for heat recovery also to transfer heat from two fluids. Heat exchanger only heat is transferred without phase change and heat is transferred along with the phase change in the condenser.

There are three types of condensers: air-cooled, water-cooled and evaporative.

• Air-cooled
• Water-cooled
• Evaporative

Heat is transferred via solid material (conduction), liquids and gases (convection), and electromagnetic waves (radiation). Heat is usually transferred in a combination of these three types and seldomly occurs on its own.

Planetary Mixer Planetary mixers are an ideal mixer for the products of different viscosities, densities, shapes & proportions. The major uses include the production of latexes, dispersion & micro dispersion of Chemicals, Explosive & agricultural pesticide formulations. It is suitable for mixing / blending powders as well as through mixing of ointments, creams, lotions, toothpastes, resins, Slurries, ceramics, colors, pigments, rubber & other compounds.

Planetary mixers consist of a single r double blade with a high speed dispersion blade (Emulsifier / Homogenizer) Intimate & homogeneous mixing of products is achieved by planetary motion of beaters & centrally located high speed dispersion blade for vacuum jacketed mixer units. They are used in many process operations Ike Homogenization, Dispersion, Emulsification, Grinding , Dissolving, Chemical reaction, Cell disruption & Coagulation Capacity - 3 to 2500 liters

Ribbon Blender Blending powders is one of the oldest unit-operations in the solids handling industries. For many decades powder blending has been used just to homogenize bulk materials. Many different machines have been designed to handle materials with various bulk solids properties. On the basis of the practical experience gained with these different machines, engineering knowledge has been developed to construct reliable equipment and to predict scale-up and mixing behaviour. Ribbon blenders are designed with stationed U throughout the length and internal ribbons which are various types based on different product line to mix.

The filtering, washing and drying " Three in One" equipment can be made from SS304, SS316L, Ti, Hastelloy, PTFE lined or other materials. It can replace the filtering and drying equipments at the same time (such as: vacuum filter, pressure filter, Double-cone Drying machine and drying box.etc.). It completes the whole process of filtering, washing, drying, solid discharging in the same equipment. It is widely applied in the industries, such as pharmaceutical, chemical engineering, agrochemical, food, etc.Filter stage: the separation of filter cake and mother liquid. The thickness of filter cake can reach 500 mm.Washing stage: further purification of filter cake, rinse and dehydration of mother liquid remained. Mix the lotion and the filter cake via up and down of agitator by layers to make the filter cake slurry finally, then the filter cake can get the full wash. Drying stage: Dehydrating and drying the filter cake. Agitator will scrape filter cake loose by layers while the sidewall; the bottom of filter plate and agitator will heat the filter cake at the same time. Moreover, The vacuum inside the equipment will accelerate the evaporating speed; the entered hot nitrogen will take away the damp and accelerate the speed of desiccation.

EMCO VTS technology provides innovative solutions for automated transfer, dosing and packaging of powders by means of vacuum and pressure. VTS with its unique filtration concept makes the only vacuum dense-phase system that functions at optimum levels when handing ultra-fine, sticky and adhesive powders. VTS* (Vacuum Transfer System)