EMAG India private Limited

Yeshwanthpur, Bangalore, Karnataka

• Gear with synchronising wheelLaser welding of Transmission Parts

EMAG offers Laser Welding Machines with high-tech manufacturing process without which transmission manufacture can no longer do. The joining of control gear and clutch body using the laser welding method forms the basis for a more compact and more efficient gearbox. Modern laser beam sources, combined with an optimised clamping technology, make for a welding process with little distortion and are a precondition for quiet, easy to switch gears. The EMAG LaserCell laser welding machine takes care of the press-fitting of the clutch body onto the control gear with a laser beam. The EMAG LaserCell is supplemented by different stages of expansion that allow for the generation of a machine specification to suit your particular requirements. ELC 160 Technological flexibility on the laser welding machine ELC 160 The laser welding machine ELC 160 allows for the use of any of the common laser technologies � whether you are using a CO2 laser or fiber-guided laser systems (fiber, discs). Technical Data O. D mm 160 Workpiece height mm 60 Advantages Extensive integration of workhandling and laser-welding reduces the number of machining operations in the production process A CNC mating press joins synchro and gearwheel The joining process is monitored by an integrated force / stroke monitor Magnetic preheating of demanding components (without adverse effect on the cycle time) Optimized workholding technology reduces distortion of the synchro The use of state-of-the-art CO2 lasers with the best beam quality results in perfect welding seams All quality-defining parameters are NC-controlled and can be reproduced at any time To safeguard your production actual values are monitored Can be integrated into any automation system The space-saving, compact design reduces the installation effort and increases reliability High productivity due to short idle times and fast, safe set-ups

• Maximum efficiency in Shaft Machining4 Axes Vertical Turning Machine

We offer Vertical Turning Machine. Maximum efficiency in shaft production – with the VT series of turning machines VT 2-4 – The turning machine for vertical 4-axis shaft machining Where shaft machining involves large numbers of workpieces, the first choice must be the VT series of turning machines. In the machining of shafts on turning machines the focus is on the speed of the process, whereby both loading / unloading and the machining cycle need to be very fast. This optimal requirement is fulfilled with the VT 2-4 turning machines. Four axes, short travels, powerful mainspindle – these are the strengths of the VT 2-4 turning machines. The full impact can be best felt where the component batches are large. Of decisive importance in the use of these turning machines is the “two-sided” machining process, which massively reduces the machining time on the VT 2-4 turning machine. Flexibility is guaranteed with the use of two tool turrets with eleven stations each, all of which can be equipped with turning tools and driven tools. Automation is fully integrated on these turning machines. On the VT 2-4 turning machines it is the turret that does the loading and unloading. Whilst one gripper (in the turret) conveys a new raw-part into the turning machine, the other one removes the finish-machined component, with the whole process taking just 6 seconds. Technical Data Chuck dia. mm 160 Workpiece dia., max mm 63 Workpiece length, max mm 400 X-axis travel mm 340 Z-axis travel mm 625