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electron systems Bangalore, Karnataka

Bangalore, Karnataka, India
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Industrial Heaters #823132

We offer a complete product range of split type cartridge heaters, Micro Tubular Coil Heaters, Industrial Water Heater, Mica Band Heater and Mica Nozzle Heaters

Split Type Cartridge Heaters

  • Length Min 40 40 40 50 75 75 100 Max 500 600 900 1500 1500 1500 1500
  • Available Dia: Mm 6.5 8 10 12.5 14 16 19

Electron Systems Split Type Cartridge Heaters are developed for high temperature application. Helically wound resistance coil is placed inside the tube filled with MgO powder and compacted for faster and efficient heat transfer.

  • Split-heaters expands to maximize heat transfer and contracts when cold for easy removal from bore.
  • Ideal for use in oversized bores. Eliminates need for tight fits, tight tolerance bores.
  • 1A single continuous heating coil ensures a uniform temperature profile. No sections to burn out as in conventional cartridge heaters.

Features :

Excellent heat transfer.More clearance can be provided for inserting split type cartridge. Can be inserted and removed easily. Longer life.Uniform heat transfer.Available in SS304 SS316 sheaths.Hot zone up to the tip of the element.

Applications :

Plastic Processing & Packaging Machinery.Injection & Blow Moulding.Extruders.Foundaries.For fastening of Turbine Bolts.Soldering pots.

When ordering please specify :

Dia & length of the heater.Wattage and voltage.Type of terminal.Drawing for special type configuration.

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Micro Tubular Coil Heaters

Electrons Micro Tubular Heaters are manufactured in round, square or rectangular section to guarantee the greatest thermal exchange keeping an excellent efficiency and a good reliability.These heaters can be manufactured with built in thermocouple J or K type.FeaturesA very wide contact surface results in exceptionally high levels of thermal conductivity towards the body that needs to be heated.Optimal insulation results in very long life duration. Heavy-duty construction results in very high resistance to mechanical shocks.Operation temperature up to 750C (1300F). Optional built-in thermocouple for high-resolution temperature measuring (J-type standard; K-type on request)
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Industrial Water Heater

We bring for the clients an encompassing range of Water & Oil Immersion Heaters which are widely used for varied industrial purposes. The Water & Oil Immersion Heater is manufactured with premium quality material. The range of Mild Water & Oil Immersion Heaters Steel Channels is offered at leading market prices. We are listed as the prime Water & Oil Immersion Heaters Exporter, Manufacturer and Supplier based in India.
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Mica Band Heater

Electron's reliable, inexpensive Mica Band heaters are best suited for uses involving low to moderate temperatures. Mica Bands are also offered in a wide variety of termination and clamping styles. Electron's Mica Bands feature thin construction and high quality insulation for effective heat transfer and excellent dielectric qualities.

Features & Benefits :

Highest quality Mica used in all designs.Thin construction for maximum heat transfer.All bands are accurately rolled to the specified diameter for optimum contact.Oxidation-resistant metal enclosures.


Applications :

Plastic Processing Machinery.Injection and Blow Moulding.Extruders & Many other applications.Many other Applications. (Medical, Lab-Equipments etc)

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Mica Nozzle Heaters

Best Quality Mica for high dielectric strength and maximum heat transfer. High performance wound element for superior heat distribution 1 metre long stainless steel braided cable. Recommended for temperatures up to 300C 240V.

Applicati ons :

Plastic process machinery, Injection / blow moulding, Rubber moulding test equipmentsFood process industry etc.


Features :

Sheath material brass.Max.operating temp 280C.Max.surface load 25w/sq. inch.Fiberglass or Teflon insulated SS mixed wire terminals.

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Mica Strip Heaters

Electron's mica strip heaters are constructed with the highest quality material available. A resistance element is wound around a sheet of mica, insulated on both sides with mica, and then a sheet of coated steel is folded around the composite layers of mica.

Strip heaters are used in a wide variety of industrial applications. The most frequent use is to heat metal parts (such as dies and platens) by clamping one of the flat surfaces on the metal part. They are sometimes used as heaters for hoppers and other containers to heat the liquid or solid containers.

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Mica Finned Strip Heaters

These are made as per your design and requirement. Finned strip heaters offer additional element surface for conduction of generated heat to air blast. It can be formed to concentraed heat. Fin Size 1.3/8" * 2 1/2". Also Available in ceramic insulation.

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Ceramic Jacket Heaters

Our offered ceramic jacketed heaters consists of a group of ring-shaped heating devices that clamp around the cylindrical elements. For heat transferring from different band heaters, it works with conductive methods. Most of the band heaters clamp around the outer diameter of a cylindrical element and heat the element from outside.

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Ceramic Strip Heaters

Electron Mica Strip Heaters are constructed by winding a nickel-chrome resistance ribbon around mica insulation and encapsulated in a stainless steel sheath. They are available in an extensive variety of sizes and shapes with options for holes, notches and cut-outs. A number of threaded terminals, wire lead options and terminal boxes offer great flexibility for field wiring. These heaters are ideal for plastic processing applications and for anywhere heat is needed on a flat or curved surface.

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Ceramic Finned Strip Heaters

These are made as per your design and requirement. Finstrip heaters offer additional element surface for conduction of generated heat to air blast. It can be formed to concentraed heat. Fin Size 1.3/8" * 2 1/2". Also Available in ceramic insulation.

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Cartridge Heaters

  • Size » Diameter: Minimum 8 mm to maximum 45 mm, » Available in required lengths, » Watt Density: Maximum 3.5 Watt/Sq, » High density cartridge heaters are recommended for higher temperature and wattages.

Low Density Cartridge Heaters are fabricated using high quality nickel chrome wire. They are wound helically and placed inside ceramic insulators. Cartridge heaters are tubular in shape and very compact. They are used for process heating in various industrial applications. Our low density cartridge heaters are known for efficient heat transfer, long life, corrosion resistance and for high temperature range operations.

Features :

Available in stainless steel - 304 (SS 304) sheath.Possess long life with high efficiency.Maximum temperature up to 400 degree C (for SS) and 200 degree C (for brass).Provides uniform surface temperatures.


Applications :

Injection Moulding.Packaging Equipments and Machineries.Extrusion Machines. Food Processing Equipments.Shoe and footwear manufacturing.Medical Accessories and Equipments. Rubber Sealing.Moulds, Dies and Patterns.Blow Moulding.Fastening turbine bolts.Packaging Industries.Metal Heating.

Mounting Bore :

There can be clearance of 0.15mm to 0.30 mm between the cartridge heater and the tube.

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Cartridge Heaters High Density

  • Fit Largest hole ID - Min heater OD
  • Eg : Heater OD = 12.5 mm (± 0.06mm Std. tolerance)
  • Hole ID 12.6 mm (± 0.02mm hole tolerance)
  • Minimum heater O.D 12.44 mm
  • Largest Hole I.D 12.62 mm

Electron's High Density Cartridge Heaters are manufactured with most advanced technology and quality raw materials, enables usage with high watts in small spaces and advanced manufacturing process ensures our heaters are vibration proof and thus ensures excellent reliability in heavy duty working conditions (Like Plastic Processing, Printing, Packaging and automobile industries where the heaters are subjected to heavy vibrations). The high performance is achieved by correct installation of the cartridge heaters. The perfect fitness of the heater in the hole facilitates good heat exchange between the surfaces of heater and mass to be heated thus increases the heater life and reduces energy loss.

Features :

Very compact construction to minimize shocks and vibrations.Very good heat transfer rate.Sheathing Materials: SS 304 and 316Sheath temperature up to 800 degree C.Inbuilt thermocouple J or K type


Applications :

Dies, Patterns and Moulds.Liquid and Gases heating.Hot Stamping processes.Plastic processing equipments.Footwear and shoe making machines.Labelling and Laminations.Food processing machineries.

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Tubular Heaters

Electron System's tubular heaters are available in Copper, SS304, SS316, SS321, Inconel & Incolloy sheath. Tubular heating elements are available for various industrial & domestic applications. We built every technically possible heaters as per your requirement.

Features :

Nickel Chrome/Kanthal resistance wireImmersion Heaters are available with screw plug flangesAir Heaters are available with MS or SS fins Tubular heating elements with additional teflon sleeving is available for heating corrosive chemicals

Applications :

Plastic Processing machinery.Water and Oil Heating Appliances.Packaging machineriesVending Machines.Dies and Tools.Heating Chemical Solutions.Ovens & DryersKitchen equipmentsMedical equipmentsUsed in many other applications.

Avialble Types :

Tubular Water Immersion HeaterTubular Air HeaterTubular Chemical ImmersionTubular Oil Immersion HeaterTubular Special Type Heater

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Industrial Water Immersion Heaters

We bring for the clients an encompassing range of Water & Oil Immersion Heaters which are widely used for varied industrial purposes. The Water & Oil Immersion Heater is manufactured with premium quality material. The range of Mild Water & Oil Immersion Heaters Steel Channels is offered at leading market prices. We are listed as the prime Water & Oil Immersion Heaters Exporter, Manufacturer and Supplier based in India.

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Cast-in Heaters

Electron System's cast-in heaters are available in a variety of designs and styles suitable for different applications. Electron System's , cast-in band heaters are available with cooling tubes for heating and cooling barrels of plastic processing extruders. They are very efficient and provides long lasting trouble free service.Electron System's cast-in heaters are made in aluminum, brass and bronze. The type of alloy to be casted depends upon the application, max operating temperature & watt density

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Micro Tubular Band Heaters

Electrons Micro Tubular Heaters are manufactured in round, square or rectangular section to guarantee the greatest thermal exchange keeping an excellent efficiency and a good reliability.

These heaters can be manufactured with built in thermocouple J or K type.

Construction : The resistive wire is uniformly distributed in a compacted MgO insulation, with a CrNi-steel outer protection sheath.

The heaters are annealed after manufacturing, thus acquiring a high malleability that allows their being subsequently bent into any complex shape, with extremely narrow bending radius

ApplicationsFor heating the nozzles of Injection Molding Machines.Thin Walled Container Moulds.Hot Runner Nozzles & Bushings.PET Preformed Moulds.Packaging industry.Welding bars.Rolls' heating.Disks' heating.Plates' heating.

FeaturesA very wide contact surface results in exceptionally high levels of thermal conductivity towards the body that needs to be heated.Optimal insulation results in very long life duration. Heavy-duty construction results in very high resistance to mechanical shocks.Operation temperature up to 750C (1300F). Optional built-in thermocouple for high-resolution temperature measuring (J-type standard; K-type on request)

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Manifold Heaters

Electron Systems has been in existence for over 16 years in field of industrial heaters, temperature controllers, thermocouples, sensors etc. There are a number of motivated people behind the brand, including testers, designers, product developers and people that work extremely hard to get the bright ideas to market so that you get the best products at the best prices.

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Infrared Heaters

Electronic System is one of the most reckoned industrial heaters manufacturers and suppliers in Bangalore, India. Our products are manufactured under stringent quality checks and therefore known for long life with consistent performance. We have decades of experience in industrial heaters field and supplied our products to major industries in Mumbai, Chennai, Hyderabad, Ahmedabad, New Delhi, Kolkata and other parts of India. Imported industrial heaters are also available with us. Apart from infrared heaters, you can get Mica Band heaters, Cartridge heaters, ceramic heaters, coil heaters also from us.

Heaters are one of the most important equipments in industries, laboratories and also used in domestic purposes. Heaters are used for heating solids, liquids and gases as well. These are heating elements to generate heat in chemical, mechanical, thermal and electronic applications. Heaters are of important types depending on the specific use and the desired temperature levels. Heaters can generate temperature range from 100 degree C to few thousands of degree Centigrade. Heater use electrical energy as the source of input and generates enormous heat as output.

Infrared heaters supplied by us are known for high efficiency and performance. They are manufactured by high quality heating coils. The heating wires used withstand high resistance and are safe from any damage due to overheating. Our customers can avail any customized wattage ceramic infrared heaters from us. We executives address any post sales issue immediately.

Electron Systems is one of the most well-known manufacturers and suppliers of infrared heaters in India. These days, many industries like automobile, plastic and paper industries are using infrared heaters in varieties of applications. Infrared heaters can help to transfer heat from high body temperature to lower body temperature. An Infrared heater can produce maximum heat energy within the small period of time; using electromagnetic radiation. Electron Systems has manufactured and supplied different kinds of infrared heaters like ceramic infrared heaters, ceramic flat infrared heaters and color changing infrared heaters. Ceramic heaters are also considered as one of the most efficient heaters in today's industries.

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Ceramic Infrared Heaters

The external structure of ceramic infrared heaters is an unique feature. They are used in special applications where other heaters are not suitable. They are available in flat, bulb and coil shape, which makes them useful for different complicated requirements.

Electron system is the supplier of these heaters in different sizes and specifications.

Features and size :

We make available this type of heater in standard size of : 122mm x 122mm245mm x 60mm122mm x 60mmThese heaters are available in power ratings of 250w, 400w, 600w, 800w & 1000w and come with and without thermocouple.

Applications :

ThermoformingVacuum FormingShrink Wrapping / FittingMold HeatingDrying ApplicationsPaint and Powder Industries

Types :

Ceramic Flat Infrared HeatersInsulated Ceramic Infrared HeatersColor Changing Infrared Heaters

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Ceramic Bobbin Heaters

Ceramic bobbin heaters are used for direct heating of air and indirect heating of liquids. When it is inserted into a thermowell, it offers a large heated area to the liquid or semi-solid to be heated. Material such as oil, wax, fats and bitumen require low heater surface temperature to prevent product degradation. The ideal feature is such heater is that it may be removed for repair or replacement without draining the contents of the vessel.

Applications :

WaterTransformer Oil TankChemical Tank

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Ceramic Band Heaters

Electron Ceramic band Heaters have Ceramic "Steatite" as insulator and are usually sheathed with Stainless Steel sheets. Plastic processing requires high temperatures and fast production cycles. Ceramic heaters are designed to meet these demands. These heaters are, in effect, high temperature electric furnaces capable of every efficient heat transfer by conduction, convention and radiation. Heaters with various terminal options are also available.

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