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Kolkata, West Bengal, India
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Our Products #4678585

Ceramic Cloth

Ceramic porouse filter media.Ceramic porouse filter media is an inert body of fused alumina grains, bonded together with an aluminious glass bond at high temprature. the vital aspect of the homogeneity of pores in the body structure is attained by a special process, which in trun ensure optimam product performance during use. Ceramic porouse filter media is totaly stable up to 900 C (due to the high refractoriness of alumina) and being chemically inert in nature, does not react with the majority of acids and alkalies.Separation of Solid from Acidic, alkaline, corrosive hot liquids and gases:Grindwells ceramic porouse filter media has proved to be the most efficent and cost effective products for this critical application. This makes it ideal for use in a host of user industries like Chemical and Dyeatuff, Fertilizer, Refineries, Petrochemicals, Pharmaceuticals, Cement, Distilleries etc. Grindwell has the capability to custom make various shapes and sizes in the required grade of permeability and porosity to suit in the required grade of permeability and porosity to suit the diverse applications of different customers.
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Porous Tiles(Ceramic)

  • S S Fluidizing Pad
  • S S Fluidizing Pad
  • S S Fluidizing Pad
  • DSC
  • S S Fluidizing Pad
  • Bag-Filter
  • S S Fluidizing Pad
  • S S Fluidizing Pad
  • Fabric Expansion Joint
  • Fastners
  • Fastners
  • High Efficiency Pleated Bag Filter
  • REF
  • Air
  • drc4
  • Ex Joint
  • Ex Joint
  • Ex Joint
  • Ex Joint
  • Ex Joint Rubber
  • Ex Joint Rubber
  • Fabric Joint
  • Fabric Joint
  • Filter
  • Insulator
  • Insulator
  • Insulator
  • Insulator
  • Insulator
  • Insulator
  • Mechanical Seal
  • Mechanical Seal
  • Mechanical Seal
  • Mechanical Seal
  • Mechanical Seal
  • Mechanical Seal
  • Mechanical Seal
  • Mechanical Seal
  • Mechanical Seal
  • Product
  • S S Fluidizing Pad
  • S S Fluidizing Pad
  • S S Fluidizing Pad
  • DSC
  • S S Fluidizing Pad
  • Bag-Filter
Category
  • Fluidizing Filter Media
  • Densified Reinforced Composite (DRC)
  • Industrial Filter
  • Insulator
  • Refectories/Monolithics
  • Expansion Joint
We're Here
Porous Tiles(Ceramic)
APPLICATIONS
for separation of suspended solids from acidic, alkaline, corrosive hot liquids and gases that cause a high degree of abration, Grindwell norton has introduced a remarkable product to the Indian industry Ceramic porouse filter media.Ceramic porouse filter media is an inert body of fused alumina grains, bonded together with an aluminious glass bond at high temprature. the vital aspect of the homogeneity of pores in the body structure is attained by a special process, which in trun ensure optimam product performance during use. Ceramic porouse filter media is totaly stable up to 900 C (due to the high refractoriness of alumina) and being chemically inert in nature, does not react with the majority of acids and alkalies.Separation of Solid from Acidic, alkaline, corrosive hot liquids and gases:Grindwells ceramic porouse filter media has proved to be the most efficent and cost effective products for this critical application. This makes it ideal for use in a host of user industries like Chemical and Dyeatuff, Fertilizer, Refineries, Petrochemicals, Pharmaceuticals, Cement, Distilleries etc. Grindwell has the capability to custom make various shapes and sizes in the required grade of permeability and porosity to suit in the required grade of permeability and porosity to suit the diverse applications of different customers.How it works:

Filteration takes place in a nutache. Ceramic Porous Media is placed inside at some distance above the nutsche bottom, supported by bricks and joined with acid proof cements.

Slurry is provied into the nutsche. Ceramic Porous Media allows the liquid (filtrate) to pass thought to the botom of the tank, while the solids (substrate) remain on its surface. The filtered liquid is than carried away by pipes.

Filter media is equally effective in open type filter nutsches as pressure nutsches.

Beside, Ceramic Porous Media also finds application in aeration and neutralisation in Effluent Treatment Plants and Fluidisation in Boilers, Cement soils and Ash handling in thermal power plants.

BENEFITS OF CERAMIC POROUS FILTER MEDIA
 
  Features Conventional Filter Media (Filter Cloth)   Ceramic Porous Filter Media
         
  1) Filtration rate Webs of filter cloth block 60%of the total area available. The Supports holding the cloth further block about 60% of this available area. This means that only 18 – 20% of the total surface area of the cloth can actually be utilized for filtration.   Ceramic Filter Media is highly porous. Only 20% of the available surface is covered by supports and joints. therefore nearly 30-50% of the total surface area can actually be used for filtration. this leads to a very significant increase in the filtration rate.
         
  2) Material Loss Cloth has a tendency to tear during use (due to chemical & mechanical reasons) – which results in high value / cost products being value carried away with the filtered. This can amount to a 2-3% material loss per batch of filtrate. There is also a further material loss caused due to the washing of cloth between batches   The Multi layer closed structure of ceramic media results in the solid residue (substrate) being deposited on the surface of the media. The Material is hence recoverable. Moreover, the uniformity of pores in terms of size and distribution also ensures the retention of a particular size of solid. Materials loss is therefore almost negligible.
         
  3) Maintenance Cloth regularly wears and tears during use (Specially so in case of corrosive acidic materials) and needs to be changed very frequently. It has also to be manually washed after every few batches. Both washing and changing lead to loss of man hours and hence money   Ceramic media is not affected by most chemicals, It therefore requires only an automatic wash by water or suitable solvents over much longer timeintervals.Even a backwash with clean water is possible in the case of a proper installation. this substantially saves the loss in man hour and enables smooth production with lesser running cost.
         
  4) Life Cloth has a very limited life. depending on the type of chemical being filtered,cloth can have a maximum working life of between 15 days to 6 months. Particularly in case of acidic materials, cloth shows very poor life. Secondly, the mechanical wearing is much more as cloth cannot withstand for long, scrubbing action of shovels required during discharge of the solidified cake.   Ceramic media shows significantly longer life due to its chemical inertness. Having been fused at a high temperature, ceramic media is intrinsically more resistant to mechanical shocks and abrasion. The working life of ceramic filter media ranges from 3-10 years depending on the chemical filtered and varied working conditions, which is much in contrast to the extremely short life offered by cloth.
         
  5) Resistance to Heat Cloth offers almost nil resistance to heat. hence, it can be used only within a very moderate range of temperatures.   Ceramic media is highly refractory in nature and fully stable upto 900° C temprature. Another advantage that accrues from its refractoriness is that clogged organic particles can be removed by heating the ceramic media something which cannot be done with any other of filter media ( either plastic or cloth).
         
  6) Pressure Loss Cloth can never be fully sealed inside a nutshell. This result in reduction in the filtration rate because vacuum/pressure cannot be applied effectively.   There is no pressure loss in the nutshell during filtration because ceramic porous media is sealed with cement. Secondly, due to its high mechanical strength, additional pressure can be applied for even faster filtration.

PRODUCT INFORMATION
 
    Blue Porous Media    
  Material Fused Alumina    
  Chemical Nature Amphoteric    
  AI2O3 Content (Typical) 82%    
  Bulk Density (Max) 2.3gm/cm3    
  Max.Muse temprature 900° C    
  Oxidation/ Reduction Effetc Nil    
  Reaction Wuth Acids Mild Attack by aqua regia/or HF    
  Reaction Wuth Alkalies Very slight with very strong hot solution    
  Permeability 15-18 cfm/ft2/inch. flow of air at 75° F & 25%humidity    
  Porosity 30% – 40%    
  Max. MParticle retention >25µ    
  Modulus of RuptureDryWet 150Kgs/cm2120Kgs/cm2    
  resistance to heat Excellent
View Complete Details

Non Woven Filter Bags

Filter bag form the core of any collector and it is here that we have put in our expertise. The product quality is consistently maintained right from the stage of procurement of the base fibre till the time of fabric manufacture. The filter bag are stitched according to the customers requirement with sate of the art stitching machines. Filter bag are used in a number of industries such as: Cement, Steel, Incinerators, Boilers, Power Station, Salt Processing, Ceramic, etc.
View Complete Details

Ceramic Stone

Combining outstanding quality and value, our organization is manufacturing and exporting a wide range of optimum quality floor tiles. in this range, we offer designer floor tiles, vitrified floor tiles, rustic floor tiles, glossy floor tiles, satin floor tiles, kitchen floor tiles, etc.
View Complete Details

Ceramic Media

We have automated warehousing system to keep pace with the latest trends and to meet the clients' requirements. Our professionals make certain that the products are kept safely. We are flexible enough to offer the finest and best in class Ceramic Media; we are a leading Supplier in this domain.
View Complete Details

Ceramic Block

We produce the entire range of products by making use of quality-approved raw materials sourced from the trusted vendors present in the market. Also, the inputs are cross checked by our quality experts. Our product is packed in industrial grade packages that are recyclable and provide protection to the products from physical and chemical damage. Additionally, the product is properly labeled to provide information.
View Complete Details

Dust Collector Bags

Filter bag form the core of any collector and it is here that we have put in our expertise. The product quality is consistently maintained right from the stage of procurement of the base fibre till the time of fabric manufacture. The filter bag are stitched according to the customers requirement with sate of the art stitching machines. Filter bag are used in a number of industries such as: Cement, Steel, Incinerators, Boilers, Power Station, Salt Processing, Ceramic, etc.
View Complete Details

Dust Collection Filter

Filter bag form the core of any collector and it is here that we have put in our expertise. The product quality is consistently maintained right from the stage of procurement of the base fibre till the time of fabric manufacture. The filter bag are stitched according to the customers requirement with sate of the art stitching machines. Filter bag are used in a number of industries such as: Cement, Steel, Incinerators, Boilers, Power Station, Salt Processing, Ceramic, etc.
View Complete Details

Filter Bag Cage

We are offering our entire range of products in excellent quality packaging to guarantee zero damage during transit. For this, we have hired only professional packing personnel to ensure the same. We have superior storage capacity to safely store the extensive product range that we offer. Our massive and well-maintained storage space is well-connected with the shipping unit.
View Complete Details

Aeration Pad

It helps in getting uniform flow and discharge of dry bulk materials through minor vibration & aeration. It Prevents bridging, rat holing and compacting in storage silos, dust collectors, weigh bins and in other storage equipments. These pads are available in number of material to overcome the problems like high temperature, High abrasion& Food Grade.
View Complete Details
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Browse Our Products list of Eastern India Enterprises Kolkata, West Bengal
Post Buy Requirement
EI
Kolkata, West Bengal, India
Add Review

Our Products #4678585

Ceramic Cloth

Ceramic porouse filter media.Ceramic porouse filter media is an inert body of fused alumina grains, bonded together with an aluminious glass bond at high temprature. the vital aspect of the homogeneity of pores in the body structure is attained by a special process, which in trun ensure optimam product performance during use. Ceramic porouse filter media is totaly stable up to 900 C (due to the high refractoriness of alumina) and being chemically inert in nature, does not react with the majority of acids and alkalies.Separation of Solid from Acidic, alkaline, corrosive hot liquids and gases:Grindwells ceramic porouse filter media has proved to be the most efficent and cost effective products for this critical application. This makes it ideal for use in a host of user industries like Chemical and Dyeatuff, Fertilizer, Refineries, Petrochemicals, Pharmaceuticals, Cement, Distilleries etc. Grindwell has the capability to custom make various shapes and sizes in the required grade of permeability and porosity to suit in the required grade of permeability and porosity to suit the diverse applications of different customers.
View Complete Details

Porous Tiles(Ceramic)

  • S S Fluidizing Pad
  • S S Fluidizing Pad
  • S S Fluidizing Pad
  • DSC
  • S S Fluidizing Pad
  • Bag-Filter
  • S S Fluidizing Pad
  • S S Fluidizing Pad
  • Fabric Expansion Joint
  • Fastners
  • Fastners
  • High Efficiency Pleated Bag Filter
  • REF
  • Air
  • drc4
  • Ex Joint
  • Ex Joint
  • Ex Joint
  • Ex Joint
  • Ex Joint Rubber
  • Ex Joint Rubber
  • Fabric Joint
  • Fabric Joint
  • Filter
  • Insulator
  • Insulator
  • Insulator
  • Insulator
  • Insulator
  • Insulator
  • Mechanical Seal
  • Mechanical Seal
  • Mechanical Seal
  • Mechanical Seal
  • Mechanical Seal
  • Mechanical Seal
  • Mechanical Seal
  • Mechanical Seal
  • Mechanical Seal
  • Product
  • S S Fluidizing Pad
  • S S Fluidizing Pad
  • S S Fluidizing Pad
  • DSC
  • S S Fluidizing Pad
  • Bag-Filter
Category
  • Fluidizing Filter Media
  • Densified Reinforced Composite (DRC)
  • Industrial Filter
  • Insulator
  • Refectories/Monolithics
  • Expansion Joint
We're Here
Porous Tiles(Ceramic)
APPLICATIONS
for separation of suspended solids from acidic, alkaline, corrosive hot liquids and gases that cause a high degree of abration, Grindwell norton has introduced a remarkable product to the Indian industry Ceramic porouse filter media.Ceramic porouse filter media is an inert body of fused alumina grains, bonded together with an aluminious glass bond at high temprature. the vital aspect of the homogeneity of pores in the body structure is attained by a special process, which in trun ensure optimam product performance during use. Ceramic porouse filter media is totaly stable up to 900 C (due to the high refractoriness of alumina) and being chemically inert in nature, does not react with the majority of acids and alkalies.Separation of Solid from Acidic, alkaline, corrosive hot liquids and gases:Grindwells ceramic porouse filter media has proved to be the most efficent and cost effective products for this critical application. This makes it ideal for use in a host of user industries like Chemical and Dyeatuff, Fertilizer, Refineries, Petrochemicals, Pharmaceuticals, Cement, Distilleries etc. Grindwell has the capability to custom make various shapes and sizes in the required grade of permeability and porosity to suit in the required grade of permeability and porosity to suit the diverse applications of different customers.How it works:

Filteration takes place in a nutache. Ceramic Porous Media is placed inside at some distance above the nutsche bottom, supported by bricks and joined with acid proof cements.

Slurry is provied into the nutsche. Ceramic Porous Media allows the liquid (filtrate) to pass thought to the botom of the tank, while the solids (substrate) remain on its surface. The filtered liquid is than carried away by pipes.

Filter media is equally effective in open type filter nutsches as pressure nutsches.

Beside, Ceramic Porous Media also finds application in aeration and neutralisation in Effluent Treatment Plants and Fluidisation in Boilers, Cement soils and Ash handling in thermal power plants.

BENEFITS OF CERAMIC POROUS FILTER MEDIA
 
  Features Conventional Filter Media (Filter Cloth)   Ceramic Porous Filter Media
         
  1) Filtration rate Webs of filter cloth block 60%of the total area available. The Supports holding the cloth further block about 60% of this available area. This means that only 18 – 20% of the total surface area of the cloth can actually be utilized for filtration.   Ceramic Filter Media is highly porous. Only 20% of the available surface is covered by supports and joints. therefore nearly 30-50% of the total surface area can actually be used for filtration. this leads to a very significant increase in the filtration rate.
         
  2) Material Loss Cloth has a tendency to tear during use (due to chemical & mechanical reasons) – which results in high value / cost products being value carried away with the filtered. This can amount to a 2-3% material loss per batch of filtrate. There is also a further material loss caused due to the washing of cloth between batches   The Multi layer closed structure of ceramic media results in the solid residue (substrate) being deposited on the surface of the media. The Material is hence recoverable. Moreover, the uniformity of pores in terms of size and distribution also ensures the retention of a particular size of solid. Materials loss is therefore almost negligible.
         
  3) Maintenance Cloth regularly wears and tears during use (Specially so in case of corrosive acidic materials) and needs to be changed very frequently. It has also to be manually washed after every few batches. Both washing and changing lead to loss of man hours and hence money   Ceramic media is not affected by most chemicals, It therefore requires only an automatic wash by water or suitable solvents over much longer timeintervals.Even a backwash with clean water is possible in the case of a proper installation. this substantially saves the loss in man hour and enables smooth production with lesser running cost.
         
  4) Life Cloth has a very limited life. depending on the type of chemical being filtered,cloth can have a maximum working life of between 15 days to 6 months. Particularly in case of acidic materials, cloth shows very poor life. Secondly, the mechanical wearing is much more as cloth cannot withstand for long, scrubbing action of shovels required during discharge of the solidified cake.   Ceramic media shows significantly longer life due to its chemical inertness. Having been fused at a high temperature, ceramic media is intrinsically more resistant to mechanical shocks and abrasion. The working life of ceramic filter media ranges from 3-10 years depending on the chemical filtered and varied working conditions, which is much in contrast to the extremely short life offered by cloth.
         
  5) Resistance to Heat Cloth offers almost nil resistance to heat. hence, it can be used only within a very moderate range of temperatures.   Ceramic media is highly refractory in nature and fully stable upto 900° C temprature. Another advantage that accrues from its refractoriness is that clogged organic particles can be removed by heating the ceramic media something which cannot be done with any other of filter media ( either plastic or cloth).
         
  6) Pressure Loss Cloth can never be fully sealed inside a nutshell. This result in reduction in the filtration rate because vacuum/pressure cannot be applied effectively.   There is no pressure loss in the nutshell during filtration because ceramic porous media is sealed with cement. Secondly, due to its high mechanical strength, additional pressure can be applied for even faster filtration.

PRODUCT INFORMATION
 
    Blue Porous Media    
  Material Fused Alumina    
  Chemical Nature Amphoteric    
  AI2O3 Content (Typical) 82%    
  Bulk Density (Max) 2.3gm/cm3    
  Max.Muse temprature 900° C    
  Oxidation/ Reduction Effetc Nil    
  Reaction Wuth Acids Mild Attack by aqua regia/or HF    
  Reaction Wuth Alkalies Very slight with very strong hot solution    
  Permeability 15-18 cfm/ft2/inch. flow of air at 75° F & 25%humidity    
  Porosity 30% – 40%    
  Max. MParticle retention >25µ    
  Modulus of RuptureDryWet 150Kgs/cm2120Kgs/cm2    
  resistance to heat Excellent
View Complete Details

Non Woven Filter Bags

Filter bag form the core of any collector and it is here that we have put in our expertise. The product quality is consistently maintained right from the stage of procurement of the base fibre till the time of fabric manufacture. The filter bag are stitched according to the customers requirement with sate of the art stitching machines. Filter bag are used in a number of industries such as: Cement, Steel, Incinerators, Boilers, Power Station, Salt Processing, Ceramic, etc.
View Complete Details

Ceramic Stone

Combining outstanding quality and value, our organization is manufacturing and exporting a wide range of optimum quality floor tiles. in this range, we offer designer floor tiles, vitrified floor tiles, rustic floor tiles, glossy floor tiles, satin floor tiles, kitchen floor tiles, etc.
View Complete Details

Ceramic Media

We have automated warehousing system to keep pace with the latest trends and to meet the clients' requirements. Our professionals make certain that the products are kept safely. We are flexible enough to offer the finest and best in class Ceramic Media; we are a leading Supplier in this domain.
View Complete Details

Ceramic Block

We produce the entire range of products by making use of quality-approved raw materials sourced from the trusted vendors present in the market. Also, the inputs are cross checked by our quality experts. Our product is packed in industrial grade packages that are recyclable and provide protection to the products from physical and chemical damage. Additionally, the product is properly labeled to provide information.
View Complete Details

Dust Collector Bags

Filter bag form the core of any collector and it is here that we have put in our expertise. The product quality is consistently maintained right from the stage of procurement of the base fibre till the time of fabric manufacture. The filter bag are stitched according to the customers requirement with sate of the art stitching machines. Filter bag are used in a number of industries such as: Cement, Steel, Incinerators, Boilers, Power Station, Salt Processing, Ceramic, etc.
View Complete Details

Dust Collection Filter

Filter bag form the core of any collector and it is here that we have put in our expertise. The product quality is consistently maintained right from the stage of procurement of the base fibre till the time of fabric manufacture. The filter bag are stitched according to the customers requirement with sate of the art stitching machines. Filter bag are used in a number of industries such as: Cement, Steel, Incinerators, Boilers, Power Station, Salt Processing, Ceramic, etc.
View Complete Details

Filter Bag Cage

We are offering our entire range of products in excellent quality packaging to guarantee zero damage during transit. For this, we have hired only professional packing personnel to ensure the same. We have superior storage capacity to safely store the extensive product range that we offer. Our massive and well-maintained storage space is well-connected with the shipping unit.
View Complete Details

Aeration Pad

It helps in getting uniform flow and discharge of dry bulk materials through minor vibration & aeration. It Prevents bridging, rat holing and compacting in storage silos, dust collectors, weigh bins and in other storage equipments. These pads are available in number of material to overcome the problems like high temperature, High abrasion& Food Grade.
View Complete Details
Tell Us What are you looking for? Will call you back

Contact Us