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2 Products availableLeading Manufacturer, Supplier & Retailer of Pharmaceutical WFI Distillation Plant, Receiver Tank, Inline Homoginizer, ETO Sterlizer and Super Heated Water Spray Type Sterlizer.
The rapid mixer granulator is comprehensively designed to achieve perfect mixing and consistent granules at a lower cost with higher productivity. The higher speed granulator by us has efficient mixing and enclosed control of granule size that eventually leads to rapid tableting speeds with improvised quality and least pitfalls. RMG is made to use for the making of wet mass, which is thereafter milled by blades to transform into consistent granules.High shear mixer granulator is a complete and sophisticated composition of mixing bowls, mixing blades, granulator, pneumatic discharge, motor, gear box, operating and the control panel.
Process of OperationThe super mixer granulator works on basically two factors to perfectly blend and mix together the granules. Firstly, spinning close to the bottom of mixing bowl under which the rapid mixer granulator spins close to the bottom of mixing bowl. Secondly the impeller in the whole mixture goes in a whirling-rising-tumbling motion that ensures a rapid and smooth distribution of all the dry parts. The big lumps that are formed during the wet mixing get broken down by a chopping tool that rotates at 1440/2880 RPM. The mixture is thereby discharged with the help of impeller that runs through the outlet.
Characteristic features
MODEL | DTRMG -50 | DTRMG -100 | DTRMG -150 | DTRMG -250 | DTRMG - 400 | DTRMG -600 | DTRMG -750 | DTRMG -1200 |
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Gross Volume | 50 Litre | 100 Litre | 150 Litre | 250 Litre | 400 Litre | 600 Litre | 750 Litre | 1200 Litre |
Working Volume | 40 Litre | 80 Litre | 120 Litre | 200 Litre | 320 Litre | 500 Litre | 600 Litre | 1000 Litre |
Loading Capacity | 20 Kg | 40 Kg | 60 Kg | 100 Kg | 160 Kg | 250 kg | 300 Kg | 500 Kg |
Main Motor HP | 3 / 5 | 7.5 / 10 | 10 / 15 | 22.5 / 30 | 35 / 40 | 40 / 50 | 45 / 60 | 63 / 85 |
Chopper Motor HP | 1.5 / 2 | 2 / 3 | 3 / 5 | 3 / 5 | 5 / 7.5 | 5 / 7.5 | 6 / 7.5 | 10 / 15 |
The vibro sifter allows achieving appropriate quality of powdered and fluid material after eliminating oversize material. It could be used for separating solid-solid, solid-liquid and sizing solid material in different measurements. The sieving machine is widely used in a range of industries including pharmaceutical, cosmetics, paints and more. The powder sieving machine is appropriate to separate material of almost any size. To meet the diverse needs of customers, the machine has become an essential in varied industries.
Working PrincipleA weight mounted at the mid of the machine assembly allows rapid vibration of the horizontal plane. Provided with vibro screen placed centrally on the base plate, the inlet allows the material to be sifted to enter for processing. With continuous vibration horizontally and vertically, the inappropriately sized material passes through the perforated screen separator leaving behind the final material. The desired material then passes through the outlet. The vibration of vibro separators could be varied with the help of rugged springs positioned on the circular motor base.
FEATURES
MODEL | DTVS - 20 | DTVS - 30 | DTVS - 36 | DTVS - 48 | DTVS - 60 |
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Output- kg / hour | 50 to 200 | 75 to 300 | 100 to 400 | 125 to 500 | 150 to 1000 |
Screen Diameter | 500mm | 750mm | 915mm | 1220mm | 1524mm |
Charging height | 1190mm | 1190mm | 1190mm | 1330mm | 1250mm |
Discharging height | 750mm | 750mm | 750mm | 700mm | 740mm |
Electric Power H.P. | 0.5 | 0.5 | 0.5 | 1 | 2 |
Paste kettle is basically a semi-hemispherical jacketed bowl that is surrounded by two shaft extensions that are opposite in direction. The jacketed bowl in the paste kettle has linkages for steam/inlet and also steam pressure. It is a comprehensively designed starch paste kettle with stringent features.
Process of OperatingThe paste making kettle works with a simple and comprehensive construction with flexible mounting and operation arrangement. Firstly the starch is inserted in the kettle and thereafter with the aid of water a paste is formed. Afterwards with the help of motor operated agitators paste is thickened to avoid lumps and ensure smooth mixing. The paste is thereafter is mixed thoroughly for appropriate granulation. Lastly the temperature of the paste kettle machine can also be adjusted using the thermostat and the process accomplishes thereby.
FEATURES
the tablet metal detector are basically used for detection of tablet and capsules and separate metal contaminated components without any interruption from a stream of capsules. A robust stainless steel reject flap is used by high speed electrical solenoid for clean rejection of contaminated waste. Best suited for high processing speeds and immediate product change. The tablet metal detection systems has unit that takes a small amount of length and is located before or after de-duster. With the use of tablet metal detector, it is feasible to detect stainless steel, ferrous and non-ferrous metals.
features
ELECTRICAL SUPPLY | 230V AC single phase 50Hz |
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CHARGING HEIGHT ADJUSTMENT DISCHARGE HEIGHT ADJUSTMENT TOTAL HEIGHT |
500 mm - 1,000 mm 300 mm to 800 mm 1,080 mm |
PRODUCT SPEED | Upto 10,000 tablets per minute |
TYPE OF MECHANISM | Flap type |
REJECT OPERATION | Electric solenoid operated 195VDC electrical rotary solenoid |
APERTURE SIZE | 75 mm W x 25 mm H |
INDICATION | Visual |
SENSITIVITY | 0.15 mm ferrous, 0.25 mm, non ferrous & stainless steel |
COMMUNICATION PORT | Configurable:RS232 / RS 485 or Serial / Parallel Printer Port |
the comminuting mill machine is primarily used for wet and dry granulation, pulverization in food, pharmaceutical, chemical and other industries. The machine is provided with semi-concave teeth in rotor and stator which helps in reducing the motor hp, and hence assures improved performance. The final output of the material depends on the beaters shape, speed and screen size.
working principlethe material enters the inlet hopper of the pulverizing comminuting mill before sliding down to the enclosed chamber where it will go through milling between beaters and screen. The reduced size material would then be collected from the bottom of the comminuting mill. There is decent variety in screen size, knife edges, speed so as to meet the customized needs.
salient features
MODEL | DTCM-300-16 | DTCM-300-32 | |
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Output * | 25-300 Kg / Hour | Above 300 Kg / Hour | |
Rotor speed | 1000 – 2250 – 4400 RPM | 1000 – 2250 – 4400 RPM | |
Rotor Blades | Fix Beaters (Stainless Steel with knife and impact edge). | Fix Beaters (Stainless Steel with knife and impact edge). | |
Beaters quantity | 16 Nos. | 32 Nos. | |
Feeding | Manual | Manual | |
Screens | 1. Round/Square hole perforated S. S. Sheet 2. Woven S. S. wire mesh |
1. Round/Square hole perforated S. S. Sheet 2. Woven S. S. wire mesh |
|
Electrical Motor | 5.5 HP / 1440 RPM / 3 Phase | 7.5 HP / 1440 RPM / 3 Phase |
The cone blender are versatile machines that are incorporated for the homogeneous mixing of dry powder and granules. They comprise of cylindrical shells with two conical frustums supported for charging and discharging purposes. This is specifically used in industries like Pharmaceutical, food, chemical and cosmetic industries.
Process of OperatingAn effective and versatile machine that homogeneously mixes the dry granules. In order to ensure proper mixing, nearly two third of the volume of cone blender is filled with requisite material. Thereafter the processing takes place in the double cone blender.
Characteristic Features
MODEL | GROSS CAP. IN LITERS | WORKING CAP. IN LITERS | DISCHARGE HT. IN MM | DISCHARGE VALVE | OVERALL DIMENSIONS IN LENGTH WIDTH HEIGHT | H.P. | ||
---|---|---|---|---|---|---|---|---|
Win-50 | 150 | 100 | 450 | 150 | 1400 | 800 | 1500 | 2 |
Win-100 | 300 | 200 | 450 | 200 | 1850 | 900 | 1900 | 3 |
Win-150 | 470 | 300 | 450 | 200 | 2000 | 1100 | 2000 | 5 |
Win-200 | 615 | 400 | 450 | 200 | 2100 | 1200 | 2100 | 5 |
Win-250 | 770 | 600 | 450 | 200 | 2200 | 1300 | 2200 | 7.5 |
Win-300 | 1000 | 600 |
The ribbon blender mixer constitutes a U shaped horizontal trough and comprehensively designed agitator that rotates within. With perfect design and construction it provides triple mixing action that ensures speedy and effective blending. Ribbon blender has specifically designed ribbons that deliver a moment of material in the equipment to provide immediate discharge. The ribbon blades used inside the Ribbon Powder Blender are used to comply with the requirement of varied materials. The ribbon blending machine is fabricated to assure maximum and optimum efficiency.
Characteristic FeaturesThe dust extractor machine is configured to have a control over the procedures of tableting and packing. It is highly appreciated for the usage of dust control equipments with the aid of de-duster and tablet press.
Process of OperatingAn expansion chamber is available through which the dust enters into the collector and eventually heavy dust particles get settled by gravity. Thereby the finely granulated dust goes through a single big orifice and gets accumulated at the filter. In order of the deposition of dust into the drawer type tray, an efficient snap action mechanism is used. Lastly, a huge bag stands available for change of filter bag and clean-age of machine. Thus, a complete comprehensive solution for tableting and packing, the pharma dust extractor ensures effective processing all over.
Characteristic Features
MODEL | DTDE - 150 | DTDE-300 | DTDE-1000 |
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Suction Capacity | 150 CFM | 300 CFM | 1000 CFM |
Filtration Area | 9 sq. ft. | 12 sq. ft. | 32 sq. ft. |
Dust Storage Capacity | 3/4 cu/feet | 3/4 cu/feet | 50 Litre |
Electric Motor | 1 HP | 1.5 HP | 2 HP |
The all new tablet coating machine is widely used for coating purposed in pharmaceutical and food industry mainly. The entire structure is robust and sturdy to give it a very consolidated look. The coating pans have been made considering factors such as rotational speed, total air volume and temperature etc.
Working principle:Equipped with the coating pan, the tablet coater allows the product inside the conventional coating pan. During the rotation, the coating material is uniformly showered on the shaking products in the tablet coating pan. Hot air is then blasted inside to dry the material coating evenly before it exits from the venting side.
Salient Features
MODEL | DTCP-12 | DTCP-18 | DTCP-30 | DTCP-36 | DTCP-42 | DTCP-48 | DTCP-60 | DTCP-72 |
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Size | 12 Inch | 18 Inch | 30 Inch | 36 Inch | 42 Inch | 48 Inch | 60 Inch | 72 Inch |
Loading Capacity in Kg | 8 | 15 | 45 | 80 | 100 | 150 | 210 | 275 |
Motor H.P. | 0.5 | 1.0 | 1.5 | 1.5 | 2.0 | 2.0 | 5.0 | 7.5 |
Blower H.P. | 0.33 | 0.33 | 0.33 | 0.33 | 1.0 | 1.00 | 1.50 | 2.0 |
Heater Capacity in Kw | 1.5 | 1.5 | 1.5 | 1.5 | 3.0 | 3.0 | 3.0 | 5.0 |
Net Weight (Approx.) | 200 | 250 | 300 | 350 | 400 | 430 | 830 | 900 |
Gross Weight (Approx.) | 350 | 400 | 550 | 600 | 650 | 700 | 1000 | 1100 |
Automatic Tablet Coater:The all new energy-saving auto tablet coating machine is widely used in pharmaceutical and food operations. Being cGMP friendly, the auto coater machine offers diverse technical solutions for film coating with organic solvent and aqueous coating, and sugar coating.
Working Principle:Equipped with a fully perforated drum, and highly efficient air flow system, the auto coater allows the product to make quick rotations. It is during this process that the coated material is sprayed on the products. With hot air blasted from below, the coating is dried up uniformly all around thus giving a clean look. The left over air moves from the other side. Equipped with PLC controls, and touch screen interface, the auto tablet coater works smoothly in sync with the air pressure controls.
Salient Features
SR. NO. | DESCRIPTION | DTAC 12" | DTAC 24" | DTAC 36" | DTAC 48" | DTAC 60" |
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1 | L | 1200 MM | 1200 MM | 1730 MM | 1975 MM | 2650 MM |
2 | L1 | 1500 MM | 1500 MM | 2030 MM | 2275 MM | 2950 MM |
3 | H | 1500 MM | 1535 MM | 1540 MM | 2120 MM | 2650 MM |
4 | H1 | 1850 MM | 1885 MM | 2290 MM | 2470 MM | 3000 MM |
5 | W | 840 MM | 955 MM | 1480 MM | 1600 MM | 2100 MM |
6 | W1 | 2180 MM | 2585 MM | 3780 MM | 4380 MM | 5400 MM |
7 | PAN MOTOR HP | 0.5 HP. | 1 HP. | 2 HP. | 3 HP. | 7.5 HP. |
8 | INLET BLOWER MOTOR HP | 0.5 HP. | 1.5 HP. | 3 HP. | 5 HP. | 7.5 HP. |
9 | EXHAUST BLOWER MOTOR HP | 1 HP. | 2 HP. | 5 HP. | 7.5 HP. | 15 HP. |
10 | PERISTALTIC PUMP MOTOR HP. | 0.5 HP. | 0.5 HP. | 0.5 HP. | 0.5 HP. | 0.5 HP. |
11 | HEATER K.W. / STEAM Kg./Hrs. | 12 K.W. / 30 Kg | 12 K.W. / 30 Kg | 36 K.W. / 75 Kg | 60 K.W. / 150 Kg | Not. App. / 250 Kg |
12 | PAN RPM | 5 to 25 | 5 to 25 | 5 to 25 | 5 to 25 | 5 to 25 |
13 | INLET AIR CFM | 100 CFM | 250 CFM | 1200 CFM | 2500 CFM | 5500 CFM |
14 | EXHAUST AIR CFM | 150 CFM | 450 CFM | 1400 CFM | 3000 CFM | 6000 CFM |
15 | NOS. OF NOZZLE | 1 No. | 1 No. | 2 No. | 3 No. | 4 No. |
16 | SOLUTION PREPARATION TANK | 15 Ltr | 25 Ltr | 50 Ltr | 100 Ltr | 150 Ltr |
17 | AIR AT 5 Kg./ CM2 CFM | 20 CFM | 25 CFM | 35 CFM | 45 CFM | 60 CFM |
The tray dryer oven is made to use for the optimum drying outcomes in the conventional procedures. Sophisticatedly designed tray dryer, complies to international standards of quality and is surrounded by a double walled cabinet with single or double door. The vacuum tray dryer has its components well furnished with stainless steel, inclusive of the transfer carts and trays. The high density fiber glass material stands to fill the
Characteristic Features
MODEL | DTD - 24 | DTD - 48 | DTD - 96 | DTD - 192 |
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Number of Trays | 24 Trays | 48 Trays | 96 Trays | 96 Trays |
Loading capacity in Kg. | 60 kg. | 120 kg | 240 kg. | 480 kg. |
Blower motor H.P. | 1 HP | 1 HP | 1 HP X 2 Nos. | 1 HP X 4 Nos. |
Electrical Heating Load for 100°C | 6 kW | 9 kW | 15 kW | 36 kW |
No. of Trolleys | Rack system | One | Two | Four |
Tray Size in MM | 800 X 400 X 30 | 800 X 400 X 30 | 800 X 400 X 30 | 800 X 400 X 30 |
The packing conveyor is configured with the help of high quality stainless steel in accordance with the quality standards laid by the industry. The packaging conveyor brings the bottles for packing after finishing the inspection. With excellent design and zero maintenance, the packing conveyor has an enhanced service life. Appropriate for primary packing, secondary packing and also picking and placing at an appropriate place. It is available in varied lengths and is sophisticatedly designed in order to meet the requirement of the customers.
Characteristic Features
MODEL NO. | DTPC – 8 FEET | DTPC – 10 FEET | DTPC –12 FEET |
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Direction of Movement | Left to Right | Left to Right | Left to Right |
Speed | Variable through VFD drive or as per requirements | Variable through VFD drive or as per requirements | Variable through VFD drive or as per requirements |
Power Characteristics | 0.5 HP/220V/50 Hz | 0.5 HP/220V/50 Hz | 0.5 HP/220V/50 Hz |
Height of Conveyor | 860 mm to 910 mm | 860 mm to 910 mm | 860 mm to 910 mm |
Belt width | 12" as per or as per requirement | 12" as per or as per requirement | 12" as per or as per requirement |
Belt Details | PVC, endless 2 ply sandwich, 2mm thickness (Optional Slate Chain in S. S. or Delrin instead of PVC Belt) | PVC, endless 2 ply sandwich, 2mm thickness (Optional Slate Chain in S. S. or Delrin instead of PVC Belt) | PVC, endless 2 ply sandwich, 2mm thickness (Optional Slate Chain in S. S. or Delrin instead of PVC Belt) |
The storage tanks are manufactured specially with ultra grade raw material and are highly looked after for different industrial applications. They are also used for storage of water for injection from the range of 85 to 90 degree Celsius range. Made comprehensively with the stainless steel finish, these storage tanks has application in numerous industrial sectors. Cervice less surfaces are incorporated in the filling vessel with no stagnant point for avoiding bacterial growth. On the requirement of the customer, the storage tank can be linked with the loop system with recirculation of water for injection water. The storage tanks are manufactured with complete compliance to cGMP standards.
Characteristic FeaturesHere are the technical specifications for the WFI storage tank:
Design as per ASME guideline and user requirement.No stagnant point to avoid bacterial growth.Electro polish from inside.Insulation with SS 304 welded cladding.All contact parts will be of SS 316 / SS 316 L quality.0.2 Hydrophobic Air vent filter for Air venting.
it is a comprehensive set up that is configured not only for the purpose of blistering, but also for the confectionary and other consumer goods. Leverages optimum quality performance with nominal flexibility in the prices. The alu alu blister packing machine is made to use in the pharmaceutical companies mainly for the purpose of packing of oral tablets, capsules, hard and soft gelate-ne and am-poules or vials. The pvc blister packing machine makes sure that there is complete synchronization of timings between the sealing of aluminum foil and pvc base web.
characteristic featuresReceiver tankare used for storage of Chemicals, solvents and any type of liquids in small quantity for chemical, pharmaceutical, biotechnology and food processing industries.
We manufacture airreceiverthat serve the dual purpose of compressed air storing and delivering it when the compressor is not running. Other function of air receiver is to serve as a pulsation damper and moisture trap. Our airreceivercome in wide range
The stainless steelreceiver tankcan easily be used with air compressors. It is Manufactured using stainless steel of grade SS304 and SS316, our stainless steelreceiver tankhave a capacity of 100 ltrs to 10000 ltrs.
Receiver tankcan be fabricated in various customised designs and options such as shape, capacity and material of content. In shape i. E. Vertical, horizontal, rectangular and capsule.
Receiver Tank, Manufacturer, Supplier and exporter of Receiver Tank
The automatic capsule loader machine is used to fill the loading trays with empty capsule shells. The capsule loading system is ideal for use in the pharmaceutical industry. The Pharmaceutical capsule loader is very simple to operate and saves time and labour. The automatic capsule loader is compact in size and occupies minimum space. The capsule loader delivers highly efficient production with high level of accuracy. The loader machine is also known as Capsule Loader for Capsule Sealing Machine. The machine has a compact design and is very simple to operate. The machine is suitable for filling all the standard sized capsules with appropriate change parts.
The loader in a manual capsule filling machine loads the empty capsules in the loading plate. If loaded manually, it normally takes 5 minutes to load the empty capsules in 300 holes loading plate. The automatic capsule loading machine performs the task only in 30 seconds. The single capsule loader is capable of filling the empty capsules into the loading plates of two to three capsule filling machines. Thus the automatic loader increases the production to a great extent and reduce the cost of manpower and cost of operation. The automatic capsule loader is capable of filling a plate with 300 holes in 30 seconds & delivers an maximum output of 36, 000 capsules per hour.
Salient Features
PRODUCTION RATE | 36000 Capsules/hour |
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POWER SUPPLY | 0.25 H.P. |
ELECTRICAL CHARACTERISTICS | 220 volts, Single phase, 50 Hertz |
OVERALL DIMENSION | 630mm (L) X 430mm (W) X 780mm (H) |
NET WEIGHT | 75 kgs approx. |
GROSS WEIGHT | 120 kgsappro |
Duke technology is recognized manufacturer and supplier of Automatic Capsule Elevator machine.
Automatic Capsule Elevator machine is well accepted by pharmaceutical industry for delivering the capsules at height. This machine is designed for loading of capsules into machine hopper which are height and difficult to load manually from floor.
Capsule elevator machine encompasses an elevator for capsules that transports capsules from floor mounted product hopper to packing machine hopper. The machine is manufactured completely from Stainless Steel and in accordance to GMP norms. This machine is easy to maintain can be easily dismantled without use of any tools for cleaning purpose.
Capsule elevator machine reduces the manual operation and eliminates the manual labour for loading the hopper of machines meant for packing or counting capsules.
Ointment, Cream Manufacturing Plant is a machine which is made for the production of creams, lotions, toothpaste and ointment in the cosmetics and pharmaceutical industry. This ointment manufacturing plant saves a lot of manpower and time. The ointment making plant provides efficient cooling and heating with accurate temperature control. The machine is equipped with a transfer pump which provides efficient discharge of the finished product. The cream processing plant provides the perfect particles with accurate droplet size control. The machine is manufactured in a hygienic environment to ensure a contamination-free processing of the product. The cream making plant provides advanced product life cycle support which offers automatic process control. It consists of a planetary mixer, wax phase vessel, water phase vessel and a vacuum pump. The machine is manufactured under various models with a capacity of 200, 300, 500, 1000, 1500, 2000, 2500 and 3000 kg. The machine is manufactured with CGMP standard without painting the body. The cream processing plant is also used to make emulsions and homogenization.
Process of operationThe cream and paste manufacturing plant consists of a closed circuit production facility from wax and water feeding to the loading of the hopper. The wax and water is moved to the manufacturing or planetary mixer through a conical filter. The emulsion formation is again circulated through ointment transfer pump which delivers the product to a storage container. The storage container is moved to the area for filling and connected to the ointment transfer pump. On the other hand, if the storage container is large in size then it is kept fixed and the ointment or cream is transferred by the pump to the hopper. The whole machine is very easy to operate and can be controlled from a centralised operating(control) panel by an operator. The temperature of the creams or ointment is checked and controlled by an electric panel facilitated with digital temperature and timer display. A minimum of two batches for the same product can be manufactured by this machine.
The Planetary mixer is a machine ideal for collaborating wet and dry materials. It is a mixing assemble where the agitation pattern is of the planetary nature. The machine works on a homogeneous mixing action i.e. suspensions and semisolids. The Planetary Mixer Machine performs all the tasks like mixing, heating, cooling, vacuuming and homogenizing functions within one machine. This is a vacuum type planetary mixer which is used for mixing of ointments, wet mass, dry powders etc. The agitation assembly rotates around itself and also travels in a circular motion, thereby resulting in through mixing of the materials.
Characteristic featuresThe anchor type agitator rotates in the anticlockwise direction. The paddle revolves in clockwise direction with planetary motion. The paddle generates a disturbance in the normal circular motion and dampen the vortex formation. The planetary action and mixing blade have dual speed. Moreover, the adjustable scrapers prevents the building of stagnant film between the vessel and the agitator. This ensures the efficient transfer of heat to the product during heating and cooling. The speed of the agitator and the counter paddle is adjustable. The mixing container is completely closed for efficient heating and cooling. The mixing container has been designed to operate under vacuum so that the mixing can be done in isolation from air.
MACHINE DESCRIPTION | DTPM 50 | DTPM 75 | DTPM 150 | DTPM 250 |
---|---|---|---|---|
Total Volume (Litre) | 72 | 100 | 204 | 340 |
Working Volume (Litre) | 50 | 75 | 150 | 250 |
Working Load In Kg. | 25 | 40 | 75 | 120 |
The semi automatic tube filling machine is a comprehensively designed machine that stands appropriate for small production of 30-35 tubes per minute. It is mainly used for the filling purposes, as it is well equipped to fill tooth paste in the tube from 5 to 150 grams. The desired output that the semi automatic tube filler provides is 30 to 40 tubes per minute. It has its application is a variety of industries for the filling and sealing purposes. As it is a semi automatic tube filling and sealing machine, thereby needs only a single operator for the operational purposes.
Characteristic Features
MODEL | DTTF – 30S (SINGLE HEAD) | DTTF – 60S (DOUBLE HEAD) |
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OutputPer minute | 30 to 40 tube per/min | 30 to 60 tube per/min |
Filling range | 5 to 50 gm interchangeable syringe and piston | 5 to 50 gm interchangeable syringe and piston |
Tube size | Max. Dia - 25 mm, length - 70 to 180 mm | Max. Dia - 25 mm, length - 70 to 180 mm |
Operator require | One operator | One operator |
Power consumption | 6 Kw. | 6 Kw. |
Compressor air | 6 to 7 kg/PSI | 6 to 7 kg/PSI |
Net weight | 500 Kg. | 550 Kg. |
Gross weight | 750 Kg. | 800 Kg. |
Dimension | 1220mm (L) X 915mm (W) X 2450mm (H) | 1550mm (L) X 915mm (W) X 2450mm (H) |
he conventional vacuum charging system is a sophisticatedly designed system that makes the use of IPC, which minimizes the overall amount of handling. It works on the principle to move different types of material that can be pulled by a hose or a tube. Some of the main components of conventional vacuum charging system include, blower, vacuum receiver system with filter, cyclone filter and a pipe. Specialized in different kinds of material transfer processes
Characteristic featuresThe inline homogenizer is an ideal solution for the processing of emulsions and dispersions. The inline dispersion homogenizer micronize and scatter the particles in the fluids to ensure the proper mixing and to deliver the stable product mixture. The high shear homogenizer is capable of controlling the high shear applications like emulsifying, wet grinding, de-agglomeration and fine dispersing. The inline homogenizer mixer has a cGMP design and with a capacity up to 5000 litres. The machine is also known as the homogenizing and mixing plant. The contact parts of the homogenizer are easy to access and change. The machine works on the rotor/stator principle and has a very high efficiency. It has a multichamber system and a robust stainless steel design. The inline homogenizer is easy to integrate into a closed pipe line system.
Salient Features:The inline homogenizer has a rotor inside a chamber system. The product is fed into the multichamber to an initial mixing stage and them pumped to the homogenizer. Ahigh shearing force is applied on the product in the shearing gap with maximum fluid movement at the outfeed. If the products are suspension, powder or solid, it is first wet thoroughly and agglomeration dispersed before the process of homogenizing.
Technical SpecificationsFilter press machine is a machine used in different industries for separate the liquid and solids. The filter press finds application in the pharmaceutical industry, food industry, mining and waste management. The sparkler filter press is the cost-effective way to differentiate the liquid from the solid. The zero hold up filter press machine is also known as pharmaceutical filter press due to its wide application in the pharmaceutical industry.
A filter press machine is used to separate a combination of liquids and solid material. The slurry combination is fed into the filter press machine. A positive pressure is maintained inside the machine. The liquid travels in the downward direction through the moving plate. The liquid filtered through the openings on the sides of filter plates. With the increasing liquid pressure the foreign particles or solids are held by the filter media and the clear liquid is passed through a central channel which is made by the interlocking of the pressure cups towards the opening outlet. The solid material form filter cakes between the plates are processed by the wash liquors, air, vacuum and heating to obtain the final filtered product. The process of filtration continues until the cake holding capability of the unit is attained and until the rate of filtration becomes too slow due to cake resistance.
Salient Features:
TYPES | DIAMETER OF PLATE | NO. OF PLATES | FILTERING AREA M2 | CAKE HOLDING CAPACITY LTRS. | CAPACITY LTR / HR |
---|---|---|---|---|---|
DT 8X6 | 8" | 6 | 0.198 | 4.50 | 400 |
DT 8X6 | 8" | 8 | 0.254 | 5.78 | 500 |
DT 8X6 | 14" | 8 | 0.756 | 27.00 | 1500 |
DT 8X6 | 14" | 10 | 0.924 | 35.00 | 1800 |
DT 8X6 | 18" D | 8 | 1.270 | 51.00 | 2500 |
DT 8X6 | 18" S | 15 | 2.270 | 44.00 | 4500 |
DT 8X6 | 18" D | 12 | 1.840 | 78.00 | 3700 |
DT 8X6 | 18" S | 23 | 3.400 | 65.00 | 6800 |
DT 8X6 | 24" D | 12 | 3.430 | 148.00 | 6700 |
DT 8X6 | 24" S | 23 | 6.336 | 120.00 | 12600 |
DT 8X6 | 33" D | 7 | 4.000 | 175.00 | 8000 |
DT 8X6 | 33" S | 14 | 7.500 | 210.00 | 15000 |
The Liquid Bottle Filling and Capping Machine is used for the filling of medicines pesticides, liquid detergents, cosmetics, oils, liquid foods and milk in the chemicals, cosmetic, food, beverage and Pharmaceutical industries. The Bottle Filling with Capping Machine is suitable for filling 10 ml to 1000 ml of liquid in the containers and bottles. The machine is also known as Monoblock Liquid Filling And Capping Machine as it saves the additional space between the filling and capping machines. The Monoblock Liquid filling capping machine is equipped with volumetric piston pump filling system and filling nozzles for the filling of liquid. The machine has a stainless steel structure with matt finish. The filling nozzles and syringes are made up of SS 316 material. The machine has a least space between the filling and sealing so called Monoblock. The variable frequency drive controls the speed of filling in the machine. It has a control panel with screen through which the operator can easily check and control the operation of filling. The machine is suitable for operation in both the sterile and non sterile areas.
Process of operationThe bottles are carried by a stainless steel conveyor belt under the filling nozzles with the help of stopper system. The reciprocating filling nozzles and mechanical stopper systems brings the bottles below the filling nozzles in the accurate position to avoid the wastage ans spillage of liquids outside the bottles. The filling nozzles fills the liquid perfectly according to the amount to be filled. A hexagonal stud stops the filling when the required amount is filled.
Salient features
MODEL NO. | DMBLF- 2X1 (2 HEAD FILLING & 1 HEAD CAPPING) | DMBLF-4X1 (4 HEAD FILLING & 1 HEAD CAPPING) | DMBLF-4X4 (4 HEAD FILLING & 4 HEAD CAPPING) |
---|---|---|---|
Filling type | Volumetric Piston Pump | Volumetric Piston Pump | Volumetric Piston Pump |
Output Per Hour | 1500 to 2000 / hour (Depend on size) | 2500 to 4500 / hour (Depend on size) | 2500 to 5000 / hour (Depend on size) |
Direction of Movement | Left To Right | Left To Right | Left To Right |
No. Of Filling Head Syringe / Pump | Two | Four | Four |
No. Of Capping Head | One | One | Four |
Filling Size | 10ml to 1000ml | 10ml to 1000ml | 10ml to 1000ml |
Power Consumption | For Main Machine – 2 H.P. / 415 V/ 3 Phase, 50Hz | For Main Machine – 3 H.P. / 415 V/ 3 Phase, 50Hz | For Main Machine – 4 H.P. / 415 V/ 3 Phase, 50Hz |
For Conveyor – 0.25 H.P. / 415 V/ 3 Phase, 50Hz | For Conveyor – 0.25 H.P. / 415 V/ 3 Phase, 50Hz | For Conveyor – 0.25 H.P. / 415 V/ 3 Phase, 50Hz | |
Conveyor Height | 800 to 900 adjustable | 800 to 900 adjustable | 800 to 900 adjustable |
Container Dia. | Dia. 28mm to 100mm (Round shape) | Dia. 28mm to 100mm (Round shape) | Dia. 28mm to 100mm (Round shape) |
Container Height | 50mm to 250mm | 50mm to 250mm | 50mm to 250mm |
Dimensions | 2450mm X 1000mm | 2700mm X 1000mm | 3250mm X 1000mm |
Weight | 750 Kgs | 850 Kgs | 1550 Kgs |
The bottle inspection machine is used to inspect the bottles in packaging industries. The bottle inspection conveyor is widely used in the bottles manufacturing industry to inspect the quality and design of the bottles. It is also known as the bottle inspection unit and is made in a stainless steel structure. It is used in the detection of any defects or leakages in the bottles. The inspection conveyor is also used for the production and filling of bottles. The machine is made up of a high-quality stainless steel structure with a moving slat chain. The whole structure of the bottle inspection machine is supported on the adjustable bolts. The bottle inspection table is manufactured in a stainless steel structure and supported by adjustable bolts. It is equipped with belt alignment slide system for the straight running of the belt and longer life. Height of the conveyor can be adjusted so that it can be aligned with another machine in line. The machine can be customized and the conveyor length can be adjusted as per the customers requirements. It has a capacity of inspecting 100 bottles or containers per minute and needs a power of 0.5 HP/220 V/50 Hz. A digital control is provided for an easy and smooth operation of the machine.
Salient featuresThe bottle glue labeling machine is used for labeling the round containers and bottles made up of plastic, glass, aluminum and cardboard. The bottle glue labeler uses cold glue to label the containers in the vertical position. The bottle labeling machine is a versatile, reliable and highly efficient machine used in numerous packaging industries for the labeling of bottles and containers. The machine is suitable for flag type labeling and overlap labeling. The glue labeling machine comes with optional accessories.
Process of operationThe feed worm places the round containers accurately at labeling point for the wrap around operation. Cold glue is received by the rotating glue cylinder from a gluepot and transferred to glue rubber roller. A very fine and thin film of glue is transferred to the glue pad. A sequence is initiated by the round container on the which lead to the oscillation of the label box. The pickup fingers from the label master and the label box together aligns the label master. The labels are received by the pick up cylinder which holds them precisely while its rotational motion. The round container moves on a conveyor with the help of glued label and worm, while the pick-up fingers move inside. The pick-up cylinder is wrapped around to the container by strip belts. A rubber pressing belt and a static rubber pad move the labeled container further to ensure the clean and precise fixing of the label.
Salient features
INPUT SPECIFICATION | ||||||
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20 mm to 140 mm |
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16 to 90 mm |
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65 to 70 GSM (The Direction of Gains of the Label must always be parallel to the container axis. The paper should be flexible.) |
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MODEL NO | DTWL - 150 | ||
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Direction of Movement |
Left to Right |
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Output per Hour |
3600 to 9000 Nos. Depending on container Size and Label Size. |
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0.75 HP / 415 Volts / 50 Hz. |
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0.5 HP / 415 Volts / 50 Hz. |
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Height of Conveyour- |
860 mrn to 910 mm |
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Machine Dimension- |
3010 mm (L) x 1016 mm (W) x 1170 (H) mm |
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Gross Weight |
750 kgs. |
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Change Parts Required |
(A) Container: Feed Worm. |
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(B) Label : Label Muster, Upper - Lower Plate, Pusher Plate, |
The multi column water distillation plant is used for the sterile preparations in various industries. The Multi column distillation plant finds a wide range of application in the pharmaceutical industry. The water distillation plane is capable of meeting the needs of the customers and the standards of the Pharma industry. The machine has a water for injection system to maintain the WFI parameters of the industry within the acceptable limit. The water for injection process plant works in a way to meet the industry standards and demands of the users. The departed leg region and the high accuracy of the system ensures the control of the produced water for injection parameters under the allowable limits. The water for injection plant meets the requirement and standards of the cGMP, WHO & USFDA.
Characteristic Features:Distillate:IP/BP/USP specifications compliance.Distillate Temperature 95CConductivity : Less than 0.5 Siemens/cm.Endotoxing Less than 0.25 Eu./ml.TOC 100 PPB.
FEED WATER :Purified water with max. conductivity of 0.5 micromhos/cm. should be used.Pressure should be 1 kg/cm higher than the in feed steam pressure.Temperature Ambient 30C
COOLING WATER :Normal tap water is usedProvided hardness is less than 90 PPM of CaCo3.Temperature Ambient 30C
STEAM :Steam must be saturated, dry free from oil, vapors and other impurities.(A steam filter to obtain 3, clear quality steam is recommended ask for details)Pressure min steam pressure of 3 kg./cm is essential to guarantee pyrogen-free distillate.
The ETO sterilizer machine is widely used in the pharmaceutical industry for sterilization of medical devices and instruments. The machine uses the ethylene oxide sterilization process to sterilize the medical devices, containers and plastic packaging. Also known as the ethylene oxide sterilizer machine, it is used for sterilizing heat sensitive materials which cannot high temperatures of steam sterilization. The ETO gas used for the sterilization is mixed with carbon dioxide or nitrogen in the proportion of 10% top 90% ETO. The concentration of gas used in the sterilizers is 450 mg to 1000 mg per litre of chamber volume.
Salient features:The ETO process of sterilization is divided into three stages:
Firstly the products or devices are made to pass through a pre conditioning stage in order to let the micro organisms grow. The devices pass through a dwell time under controlled conditions of temperature and humidity
Sterilization StageThe batch load goes a complex process of sterilization. The sterilization stage has several phases which involve alarms, events, phase changes, tolerance checks and critical process values. During the sterilization cycle, if any unfavorable condition occurs, the batch is automatically stopped and the condition causing the stoppage is precisely identified and rectified. When the batch is completed precisely it is automatically transferred to the degasser stage.
Degasser StageThe sterilized products are made to pass through a degasser stage in order to remove out any remaining part of ETO. The batch passes through a dwell time under a temperature controlled conditions
Super heated water spray type sterilizer is used to sterilize the end products in the sealed containers. The Super heat water spray sterilizer is widely used in the pharmaceutical industry for the sterilization. The process is also known as terminal sterilization. Super heated type water spray sterilization machine is used to perform terminal sterilization of product in a deformable and non deformable container. The sterilization is done under differential pressure and heat exposure using a hot water spray. The super heat water spray sterilizer is used to sterilize bottles, pouches, glass bottles and plastic bags.
Process of operationThe product is introduced into the sterilizer chamber using carriages and trays. Purified water is introduced into the chamber bottom and is circulated by a centrifugal pump in a closed loop. The water is made to pass through an external heat exchanger to attain the required temperature for sterilization. The heated water is passed through a distribution plate in the from the top of the chamber. The increased rate of flow of water helps it to attain the sterilization temperature in minimum time. A counter pressure is applied by the sterile filtered air to prevent the rubber closures from being displaced from the glass bottles. The water is made to cool by an external heat exchanger after sterilization. The cooled water continues to circulate for the cooling of load in the chamber. The whole sterilization process is completed in one hour.
Salient features:
SPRAY-TYPE SUPERHEATED WATER STERILIZER | |||||
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Item |
specification |
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Sterilizer diameter |
φ1000mm |
φ1200mm |
φ1400mm |
φ1600mm |
φ1800mm |
Sterilizer length (mm) |
2000 |
3000 |
4500 |
6000 |
6000 |
cage frame quantity (unit) |
2 |
3 |
4 |
6 |
6 |
max. working pressure (Mpa) |
0.35 |
0.35 |
0.35 |
0.35 |
0.35 |
max sterilization temperature (°C) |
137 |
137 |
137 |
137 |
137 |
steam pressure (Mpa) |
0.4-0.6 |
0.4-0.6 |
0.4-0.6 |
0.4-0.6 |
0.4-0.6 |
cooling water pressure (Mpa) |
0.3-0.4 |
0.3-0.4 |
0.3-0.4 |
0.3-0.4 |
0.3-0.4 |
compressed air pressure (Mpa) |
0.5-0.7 |
0.5-0.7 |
0.5-0.7 |
0.5-0.7 |
0.5-0.7 |
loading capacity (kw) |
7.5 |
11.5 |
15 |
22 |
34 |
overall dimension (mm) |
3160*2230*3100 |
4280*2450*3300 |
56160*2960*3520 |
7680*34000*3860 |
7980*38900*4350 |
The Sterilizing and Depyrogenation Tunnel is a machine used in various industries for the sterilization and depyrogenation of glass vials and ampoules. The Sterilizing tunnel is also known as the depyrogenating tunnel and it uses hot air for the sterilization of ampoules and vials. Sterilizing tunnel for vials is designed as a fully automatic system which uses dry heat with the forced convection of filtered air for depyrogenation of glass vials. The sterilizing tunnel for ampoules is equipped with a high efficiency particulate air filter to achieve sterilization of ampoules. Online sterilization tunnel is also known as the pharmaceutical sterilizing tunnel due to its wide use in the Pharmaceutical industry. The machine is provided with a 21CFR compliant data management system.
Process of Operation
The vials or ampoules are packed on a stainless steel belt which moves them through the preheating, heating and cooling zones. In every zone the ampoules are treated with HEPA filtered air to make them ready for filling. The differential pressures are controlled and monitored by the machine for proper operation of the tunnel. The sterilization and depyrogenation is based on the selection of cycle times and exposure to temperature. The entire process is automated and monitored by a touch screen display for easy operation and control access.
Salient features:
The WFI storage tank is used to store distilled water at high temperature and pressure. The storage is called water for injection storage tank and is used in the chemical and pharmaceutical industry for the storage of distilled water. WFI storage vessel comes in both jacketed and non jacketed design. Water for injection storage vessel can store the treated water for longer periods of time at high temperature. The WFI storage tank is also known as the Pharmaceutical WFI storage tank due to its wide application in the Pharmaceutical industry. Water for injection storage tank is an ideal solution for the storage of treated or distilled water for later use in the preparation of medications. The storage tank is specially designed to withstand high temperature, pressure and vacuum. All the surfaces inside the tank are creviceless and have a high degree of finish. WFI tank is insulated with a stainless steel welded sheet and jacketed to minimize the heat loss. All the surfaces coming in contact with water are made up of Stainless steel 316 material. A level indicator is also given to check the level of water in the tank. The storage vessel is equipped with a pressure gauge and safety valve. A close loop recirculation pump is given and the temperature of the water is generally maintained between 85C to 90C.
Salient features:the demineralized water storage tank is used to store the demineralized water in various industries. The water storage vessel is widely used in the pharmaceutical industry therefore known as the pharmaceutical dm water storage tank. Demineralized water tanks store high quality of water free from any minerals. It works on the principle of ion exchange, removal of ions and de-gasification of water. Demineralization is one of the most effective solutions for the treatment of water. It is a cost effective water treatment method and can be easily done with the help of a demineralized water system. The process is used for the treatment of water in the swimming pools, chemicals, breweries, pharmaceutical industries and ion exchange plants. The demineralized water storage tank is used to store the water after final treatment.
the capacity of the demineralised water storage tank differs from client to client or industry in which the storage tank is to be used. Such storage tanks are manufactured as per the requirements of clients. The capacity of the storage tank also depends on the variation in usage of water in down stream plants and for regeneration. The time for which the water is to be stored in the vessel also depends on the industry requirements.
The membrane filter holder is used for the sterile grade filtration of solutions in the biotechnology and pharmaceutical industry. The membrane holder is used for supporting the membrane against the pressure applied for the sterilization of liquids and gases. Membrane holder assembly is used for the for ultra cleaning and sterilization of liquids under pressure and for aseptic sampling of liquids. These filter membranes can operate under the temperature of 176F (80C). The holder has a PP dual support screen. The flow is allowed in both directions with dual support screens. The membrane can filter at an maximum pressure of 71 psi (4.8 bar). Membrane holder is equipped with a female luer-slip fitting. Filter holder is manufactured with a polycarbonate body. The membrane is equipped with a ventilation plug which effectively filters the air bubbles. Membrane filter holder is used for the bacteriological analysis of water and suspended solids in water. It is also used for other application where the bacteriological analysis of liquids is needed to hold the membrane in place. The membrane filter also find application in the Particulate contamination analysis of oils and hydraulic fluids by gravimetric or particulate counting techniques. It is capable of handling high thermal and mechanical resistance. Filters are made with different size and diameters depending upon the needs of application.
Salient features:Pure steam generator is a machine which is used to produce pure steam for the sterilization of containers, pipings, vessels and for humidification of air. The steam is used to prevent contamination of organic matter and pyrogens. Pure steam generator systems are also used for the sterilization of machine components, tanks, clothes, filters and filling machines. Pure system generator equipment is manufactured to meet the cGMP and ASME standards. The contact parts of the generator are electropolished to avoid the crevices which can allow the bacteria to grow. The gaskets in the generator are made up of Pharmaceutical grade silicon or pure Teflon.
Process of OperationPure steam generator works on the principle of evaporation. The pure steam is produced in a vertical tube evaporator and this steam is passed through a stage separator. Evaporator transfers the heat to the feed water in the tubes through a tube type heat exchanger. The steam produced is passed through a separator which separates the contaminated water droplets from the pure steam. All the humidity is separated with the help of gravity. The steam is made to pass through paths to a cyclone separator. Centrifugal forces act on the steam inside the cyclone separator. Now the separated steam is made to pass over a demister pad to remove any solid particles.
Salient features:The single head vial cap sealing machine is fabricated on a stainless steel frame enclosed in sheet of stainless steel. The vial capping machine is equipped with doors to operate the machine. The single head vial capping machine is used for the sealing of aluminum caps of different size on the vials fed on a continuous line. Different change parts are used for different size and diameters of vials. The machine is also called vial flip off capping machine as it is suitable for flip off sealing of caps for injectable glass vials. The vial cap sealing machine is used for the sealing and capping of vials and ampoules in the chemical and pharmaceutical industry. The vial capper machine is easy to operate and fully automatic. All the contact parts are made of stainless steel 304 cladded with S.S. 304 gauge sheet.
Process of operationThe S.S. Slat Conveyor feeds the vials to the cap vibrator chute. The vial picks up the cap and it is carried by star wheel under the sealing head. The complete head assembly is moved down. The vials move from left to right on the conveyor. The machine delivers an output of 60 to 80 vials per minute.
Salient Features:
MODEL NO. | DTVCS – 60 | DTVSC – 120 | DTVSC - 150 |
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No. Of Head | Single | Four | Six |
Production | 50 vials per minute | 100 vials per minute | 150 vials per minute |
Vial sizes or Dia. | 2ml to 100ml or Dia. 16mm to 56mm |
2ml to 100ml or Dia. 16mm to 56mm |
2ml to 100ml or Dia. 16mm to 56mm |
Cap sizes | 13mm, 20mm, 28mm, 32mm (Aluminum or Flip off) | 13mm, 20mm, 28mm, 32mm (Aluminum or Flip off) | 13mm, 20mm, 28mm, 32mm (Aluminum or Flip off) |
Power | 1 H.P. | 1 H.P. | 1.5 H.P. |
Electrical | 415V, 3 Phase, 50 Hz | 415V, 3 Phase, 50 Hz | 415V, 3 Phase, 50 Hz |
Dimension | 1200mm (L) X 800mm (W) X 1700mm (H) | 1500mm (L) X 800mm (W) X 1700mm (H) | 1800mm (L) X 800mm (W) X 1700mm (H) |
Weight | 350 Kgs. | 500 Kgs. | 680 Kgs. |