Duke Technologies Ahmedabad, Gujarat

The syrup manufacturing plant constitutes sugar syrup vessel, online sugar syrup pre-filter, manufacturing vessel storage vessel and transfer pumps. The construction of pharmaceutical syrup making plant is done in a manner that it allows the plant to be handled along with the single operator. Furthermore, the syrup manufacturing plant also comes with the limpet coils for the desired heating and colling assistance.It stands appropriate for the application in chemical, pharmaceutical and food industry. Is available in the capacities from 500 to 1500 liters.

the automatic capsule counting machine is mainly used for counting capsules and filling them into the bottles. Fabricated using high sophisticated technology and superior production techniques, the lab capsule counter is used for counting and filling of tablets. Capable of counting and filling nearly 75 bottles per minute. It ensures precision functioning and we offer counting machines with turntable, filler and conveyor. There is a feed disc incorporated in the counting machine, that is changed to suit the shape and size of the product. Feed disc is ordered inside the counting machine with varied number of pockets and can be interchanged rapidly.

salient features

• the disc type capsule counting machine is a single and double disc counting machine
• stands suitable for medium scale productions
• full machine made with 304 stainless steel material
• comprehensive design that is in compliance to the cgmp standards
• efficient for packaging of capsules, tablets, pills and other shaped products
• the cap type in the capsule counting machine can either be screwed in or pressed on
• it is a self diagnostic system for indication of shortage of bottles, products and the caps
• equipped with computerized counting system with stable sensor
• flexible line for adjustment from one size bottle to the other
• flexible and conveniently changeable parts
• provides easy connection with other machines as well
• dust removing vacuum system for dust free package of stocks to the containers
• delivery chutes available for accurate filling of tubes and adapters of different sizes
• adjustable filler with adjusting height of up to 125 mm
• 40:1 height of the gear box
• computerized counting system and stable sensor that results in perfect counting capacity
• can be connected to the cartooning machines also
• the automatic capsule counting machine is a perfect machine for counting any kind of capsules in any shape.

This machine is used to compile the dust and other particles which basically come out of the compression machine. This machine is basically mounted directly at the end of compression machine. Duke Tablet Dusting is basically a pharmaceutical equipment that clear away the fine surface dust from tablets through the vibratory effect. In this machine there is basically a vibrated uphill type sieves. It is specially designed on vibratory motor principle. This machine is basically a vacuum cleaner which has got suction side as well and this suction side is mostly used for cleaning purpose only. This machine is connected to the tablet through a hosepipe from where the De Dusted powder is extracted out and collected.

Characteristic Features

• The De Dusting disc penetration diameter is about 3mm.
• It has got SS316 contact parts in it.
• Designing of this machine is totally encapsulated.
• This machine is easy to clean and handle.
• Their is basically proper path of moving the tablet.
• In this machine height adjustment can also be done with four wheels.
• This machine is of compact size that is it takes minimum floor area occupation.
• Maintenance of this machine is quite less as compared to the other extracting machines.
• This machine is geometrically designed ensure to remove dust and burrs.
• It is completely made from the stainless steel .
• It can be easily attached with the Metal Detector Unit.
• In this machine all the components may be cleaned dry or wet which allows optimal cleaning to be achieved in accordance with GMP standards.

he oscillating granulator machine allows the unprocessed material to be pressed by sieve driven by rotor arm to attain a desirable size of final material. Owing to the oscillating motion, the machine swiftly does refine granulation with measures size and quality. The vertical granulator machine is widely used in industries including chemical, pharmaceutical, and food processing. Provided with rotor having five edges, the vertical oscillating granulator oscillates on a horizontal axis at a rate of 180 per minute.

Working Principle:

The material is entered through the inlet hopper and drops on the rotor blades. Equipped with a number of oscillators bars enclosed in a cylindrical case, the vertical granulator allows the particles to break down into the desirable shape and size. Th processes material is finally drained out from the bottom opening. With flexibility in varying speed and force applied to the material, the quality of final material could be significantly improved. With smooth back and forth motion of the rotor, the material distributes evenly and hence final material quality could be enhanced.

Salient Features

• The machine adheres to cGMP model.
• High quality output.
• Compact and rugged machine assembly.
• Almost noise free operations as per international standards
• All the machine contact parts are made of AISI 316 and non-contact parts of AISI 304.
• Theoscillating granulatorpromises uniform granulation and rare fines in wet and dry materials.
• Easy maintenance and clean operations.
• Castors allows swift mobility of the machine.
• Ensures smooth installation in the production lines.
• Stainless steel construction

the fluid bed processor is a comprehensively designed machine that comprises of distribution plate, nozzles and continuous working filter bags. The antique design possessed by the fluidized bed processor makes it appropriate for numerous fluid bed coating applications.

process of operating:

in the fluid bed processing system, firstly the hot air is passed at a high pressure by the perforated bottom containing the particles to be collected. Thereafter particles are uplifted from the bottom and suspended in the air stream. This is when the fluidized state is achieved. Furthermore, with the aid of spray nozzles, granulating liquid is splashed to produce granules and then dried lastly.

characteristic features

• fbp is a perfectly designed cgmp model with smooth covering and easy learning
• swirl styled design plates also available
• both top and bottom spray processing available
• interchangeable bowls also available for better functioning
• specialized glass bowl available for better process observation
• all parts are furnished well with stainless steel
• the customized graphical display leverages simple and self explanatory controls and thereafter provides extensive trending and the control functions.
• overall perfect discharge of difficult products also available
• very less requirement for space in gmp area
• works with precision with eminent technical characteristics and valuable functions
• also made to use for the production of clinical material for full scale manufacturing
• amalgam of standardized modules that form a perfect fluidized bed processor
• graphical operator panel 12" industrial pc software with process + range of software available for user friendly operator and machine operation.
• easy wet granulation possible with the fluid bed processor
• varied up and down plate configurations for fluid bed coating applications.

The automatic tablet counting machine works with advanced vibration and multi - channel feeder that works with advanced technology. This table counter is designed in accordance to the GMP standards of working. It has a stable operation and lower noise that makes it work smoothly with the SS conveyor. It is a tablet counter machine that works with the stainless steel frame. The trouble free operations and precise results of the lab tablet counter has an intellectual touch screen control system that is easy and compliable . Moreover, the output of the lab-otary tablet counter is nearly up to 60 bottles per minute that is completely justifiable and compliable. It composes the light, electric machinery that is appropriate for tablet or capsule counting and filling.

Operation

The product is fed on the rotating disc and is made to cross across the rotating disc and is guided as per the shape and size of the product. Thereby according to the count set in the counting MMI, the number count is released and filling and counting operation is done.

Characteristic Features

• The counter loopholes are less than 0.1 %
• The tablet counter works with stable operation and lower length of noise
• Smooth operation is done by the tablet counting machine with the SS slate conveyor
• It has an intellectual touch screen control system that is very easy to control
• Stainless steel frame based tablet counter
• Full protecting device that keeps the operation of lab-otary tablet counter steady and reliable
• The net output of the tablet counting machine is up to 60 bottles per minute
• Appropriate for packaging all types of products, tablets, capsules and caplets
• Works on the principle of no device no filling
• Very easy to clean base
• It is a micro pro-cesser based highly effective machine

The automatic tablet counting and filling machine is designed comprehensively for packaging all types of products, tablets, capsules and caplets. It works on the multi track counting for the high production output with the principle of no fill no operation. The number of counts are maintained by the automatic tablet counting and filling machine by the pneumatic closer that is used for the filling and counting operations. It constitutes light, electric machinery that is appropriate for both the pharmaceutical and food industry. The count that is needed by the automatic tablet counting and filling machine is selected between 1-9999 from the digital counter. The tablet feed that is taken by the tablet filter is continuous and thereby a stop mechanism is needed for stopping these.

Characteristic Features

• The disc type tablet counting machine is a GMP based machine that is accurate, versatile, operational, dependable and at the same time, time saving also
• Capable of handling any size and shape of tablet and even the round tablet that may go up to 16mm in diameter
• Table traps resistant and offers easy and flexible cleaning
• Made up of solid state electronics
• A user friendly machine with in built vacuum system from removal of powder from the tablets
• Wide usage in the pharmaceutical industries for packaging tablets or capsules in the bottles or the containers
• Comes with the touch panel that makes the operation smore easier and simpler
• The automatic tablet counting and filling machine is equipped with user friendly software with multi track counting for high production output
• The disc type tablet counting machine is compatible to the highest industry standards and has easy cleaning operations
• The automatic tablet counting and filling machine has computerized control with highly efficient and sophisticated PLC
• The automatic tablet counting and filling machine is reliable and available at sustainable prices in the market

The capsule blister packing machine is a highly flexible and economical solution for blistering operations that are carried out in the industry. The machine stands appropriate not only for the pharmaceutical sector but also for the confectionary and other consumer products that needs packaging functions. A comprehensive blister packing solution, this machine is considered as one of the ideal tools for pharmaceutical industry for the packaging of various capsules. Apart from this, it also a comprehensive solution for rotary thermoforming to flat forming. Also, it does rotary sealing to flat bed thermoforming sealing. There are mainly three types of capsule blister packing machine that is available for the industries. These mainly include, rotary thermoforming machine, flatforming and rotary sealing and flat forming and flat sealing machine

Process of Operation

Blister is made to enter the capsule blister machine in the form of thermoformed PVC film. It is further sealed with the help of HSL coated aluminum foil and thereby output efficiency as high as 90% is achieved. There is a certain limit to which the packing operations are performed inside the capsule blister machine. Mainly used for packing of capsules, the PVC blister packing for capsules has a maximum pack width of 110mm majorly.

Salient Features

• The capsule blister packing machine is a fully automatic machine that has fast recovery and does minimum product breakage during the process.
• Highly flexible and economical solution for blistering.
• Can easily integrate detection and rejection system with specific line up to the cart-oner.
• Compact and cost effective Alu Alu blister packing for capsules
• All the contact and non contact parts are configured with AISI 316 and AISI 304 material respectively.
• The capsule blister machine is simple in design and thereby easy to maintain.

The auto capsule filler machine is configured with precision for combating the manufacturing needs of the modern pharmaceutical procedures. The machine gives a high degree of automation along with large levels of filling the weight accuracy. The capsule filler is used to fill capsule of all size with powder and pellets as well. The machine is equipped with several functional and mechanical features with overall filling accuracy. Compatible with PLC, it comes with a single or double loader. Fabricated with manual panel, it is a closed automatic capsule filling machine. The filling capacity of automatic capsule filling machine ranges from 00el to 5

Salient Features

• Cuts down the time needed for loading purposes
• Special purpose gauges available for rapid and easy changeover
• Adjustable gap between dosing disk and tamping plate
• Tamping mechanism with a weight variation of nearly 2 %
• No noise and public harm
• Flexible cleaning possible with the capsule filler
• Hydraulic join system for increase in join power
• The automatic de-clutching of the automatic capsule filler while loading is full and it minimizes capsule closing system
• Comes with a variable speed of filling table that provides flexibility
• Auto drug hoppers infused in the capsule filling machine minimizes the weight variation and also increase the overall productivity
• An easy and simple structure that is easy to maintain
• Outer part of the machine is configured with stainless steel
• Minimizes operator attention and also ensures maximum production
• Quality and precision based manufacturing requirements met easily
• PLC and digital controlled panel in combination with capsule loader closing system
• Compact in size and occupies less space with maximum output and minimum input
• Easy operation and maintenance
• No setting system for any kind of change part
• Easy to operate manually
• Appropriate for filling capsules of all sizes

The oral liquid manufacturing plant is a machine used in the pharmaceutical industry for the manufacturing of liquid syrups and medications. The liquid manufacturing plant consists of a sugar syrup vessel, a vessel storage and vacuum system for the transfer of liquid syrup. The syrup manufacturing plant is equipped with control panels and transfer pumps. The machine is also known as the liquid syrup manufacturing plant as it is made specially for the preparation of liquid medications. The syrup making plant is designed to be operated very easily by a single person which helps the company to save manpower cost. The sugar syrup making plant is also equipped with a heating and cooling support system.

Salient features:

• Vibration free vessel for sugar syrup
• Pipes and pipe fittings made of stainless steel 316
• All contact parts are of SS 304 / SS 316 / SS 315
• Electro plated Pipes and fittings for longer life
• Equipped with online sugar syrup pre filter
• Low maintenance due to no coupling in the drive assembly
• Only one operator and helper needed for operation, saving manpower
• Limpet coils to easily control the heating and cooling
• Gaskets ands unions made up of silicon

Process of operation

The sugar and water are loaded with a vacuum system into the vessel and stirred & mixed well with a high speed stirrer & electrical heating. The sugar syrup is made at the temperature needed and then transferred to the manufacturing vessel by vacuum or by means of transfer pump. The syrup formed during the formation of emulsion is circulated again by the liquid transfer pump. The storage vessel is connected to the liquid transfer pump which is further connected to the filling machine. The liquid manufactured is then filled in the glass ampoules or bottles by the liquid filling machine.

Technical Specifications

• Conform to CGMP standard
• Available in 500 litres to 1500 litres capacity
• Equipped with online sugar syrup pre filter
• operated by centralized operating panel by one operator
• No Coupling in the drive assembly
• The plant is equipped with cip & sip system.
• Inlet and outlet connections are provided with tri clover joints