Dhara Engineers

Vatva, Ahmedabad, Gujarat

We are instrumental in offering a comprehensive assortment ofSemi-Automatic Tube Filling Machinefrom Ahmedabad.Semi-automatic tube filler and sealer machineis suitable for small production of 30-35 tubes per minute of gel, lotions, tooth paste, creams, adhesive, honey etc. It consists of an aluminum-rotating disc with interchangeable tube holding sockets for different tube sizes. The filling station is made of SS block, fitted with pneumatic device to control tailing. We design these machines from all best quality components that too under the supervision and guidance of expert team. Our technologically advanced wide range ofSemi Automatic Tube Filling Machinesinclude housing of filling device and syringe pump, which is being provided with rotary piston. This piston has one of the blows off instrument, which is known as pneumatic tail cut-off system. Our high quality machines will have high filling speed of maximum 50 tubes in one minute. In addition, our single head jacketed hopper will have maximum capacity of 40 liters. These machines will also have stainless steel spring, which is attached with changing parts in a single tube size.

This machine is manufactured at our state-of-the-art manufacturing unit using world class raw materials and cutting edge technology in compliance with predefined industry standards. The offeredTube Filling Machinesare known for its easy installation, robust construction, corrosion resistant nature and longer functional life. This machine is stringently tested on various quality parameters to meet the defined industry standards. We have achieved high popularity for providing cost effective as well as highly efficient properly covered Tube Filling and Sealing Machines. The height of the tube is easily adjustable according to the tube sizes. Being aTube Filling Machineits filling quality is as good as Tube Filling Machine for all tubes such as Lami tubes, Plastic tubes, and Mono layer tubes.

In single stroke, machine is capable to seal two tubes at a time greater performance with best quality tube filling machine. The filling of tube is done with the hot jaw which has stainless steel cartridge heater specially made for this machine. The temperature of tube sealing machine is controlled with digital temperature controller for accurate and specific temperature.

Features of Semi Automatic Tube Filling Machine

Auto positioning of tube by stepper motor with I mark. Only single person is requiring for sealing. Easy access for lubrication and maintenance. Adjustable sealing height according to the tube. Electronic sealing timer for easy operation. Suitable for both plastic and laminated tube sealing machine. Rotary type and compact in designing. For aluminum tube crimping done by mechanical. Lower maintenance requires. Automatic tube ejection. This tube filling and sealing machine is small, but easy to operate, good filling and sealing performance. This semi-automatic tube filling and sealing machine is semi auto, but need just one man to operate, and then the machine will finish filling and sealing two steps automatic. This tube filling and sealing machine is our hot sales model, competitive price, but better choice. This machine has function to tell the front side and back side of the tube automatic.

Machine conveyor receives Container from infeed Turn Table, it separated by the feeding roller assembly to maintain the Pre determined space between the Two containers according to the Label Length and Container Diameter. Label is placed on the container immediately when it sensed by the Container sensor, it ensures instant adhesive of labels edge. Then it passes through the pressing unit resulting in precise registration and crease-free application. It can handle container diameter range from 22 mm to 105 mm and label height from 10 mm to 200 mm, change over can be done within few minutes, label height from bottom can be also adjustable for different kind of containers.

The bottles are loaded on rotating platform where bottles are getting cleaned in a series of operations. The bottle holder i.e. nylon cups are specially designed to accommodate bottles with varying neck diameter and bottle diameter. The bottles are placed in an inverted position in cups. The external cleaning of the bottles is done by spraying showers. Solenoid valves are provided to enable the regulation of timings and sequence of various washing media to suit specific requirement.

Salient Features:

• The specially designed cups are provided on the platform to accommodate any size of Bottle from 100 to 1000 ml.
• Easy loading and unloading with two rows.
• Individual solenoid valve for each washing sequence
• Pumps and tanks are mounted on parable stand for easy maintenance

• Four internal, one external and one air wash
• Washing Sequences and positioning of washing stations can be interchanged as required for liquid oral &injectable.
• Stationary nozzles eliminate contamination of water cycles.

Operation :

Operator has to keep a tray of 100 Pre-filled syringes over the SS Stand. Then he has to put a stopper tray with suitable stoppers over the SS 316 Stopper Jig. He has to close the evacuation & Stoppering chamber. Now, he can start the machine. Automatic Stoppering cycle start one by one as per the programmed Stoppering cycle mentioned as under. 100 Stoppers are plugged into the Pre-filled syringes precisely after vacuum hold cycle. Now last cycle of nitrogen flushing with vacuum break completes the Stoppering operation.

Salient Features:

• Rigid Vibration Free Construction for Trouble Free Performance.
• SS Elegantly Matt Finished Body.
• Elegant and Easy Control Panel for Total Control on Operation.
• Minimum Change overtime, from one size to another syringe or Stopper Size.
• The Unit is Made Compact & Versatile as per GMP Norms.
• Pneumatic Control Stoppering Head.
• SS 316 Vacuum Chamber.
• All the Contact parts made from SS 316 Material.