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Leading Manufacturer, Supplier & Retailer of Liquid Filling Machine, Liquid Filling Machine (Semi), Automatic Ampoule Filling, Automatic Electronic Liquid Bottle Filling Machine and Automatic Volumetric Liquid Bottle Filling Machine.
Our organization is counted amongst the most distinguished manufacturers and suppliers of a broad spectrum ofLiquid Filling Machine (Volumetric)from Ahmedabad, India. A volumetric liquid filling machine is used for filling of liquids by volume as opposed to filling by weight or level. Ourvolumetric liquid filling machinecan be used for filling all types of liquids in different types of glasses, plastics and metal containers and these products work on volumetric principle with two syringes on the sides. The desired volume of the machine can be easily adjusted by increasing or decreasing the eccentricity. Motor and gearbox of the liquid filling machines are covered in a SS cabinet. This machine is M.S. cladded with S.S. sheets and contact parts of thisliquid filling machineis made from S.S. 304 with PVC tubings. |
Avolumetric fillingis the method of filling products by volume. They can be used to fill liquids of different viscosities including syrups and even foam based products. However, the low viscous liquids are much preferred. Thevolumetric fillersare available in two types based upon the amount of liquid filled by the machine. There are machines which fill exact volume of liquids and also those which fill the liquids within a small volume tolerance. In the machines which place exact amounts the product is pre-measured with a closed chamber or cup and then filled into the container. The exact volume fillers are used in industrial applications and laboratories where accuracy in volume filled is much desirable. |
Features of Liquid Filling Machine |
One of the most advantageous and popular Features found in thisLiquid Filling Machineis the no bottle no fill system which ensures that the working of fillers stops when there is no bottle available for filling in the machine. This feature is to reduce the product wastage in the industries ensuring that the machine works only when there are bottles available for filling. The rotary bottle movement system enables a smoother operation of the machines. This machine is available in user-friendly configurations and is much easier to use. They can be controlled efficiently even by the beginner and therefore can improve the task efficiency at the manufacturing zones. Precise filling operation, minimum change over time, automatic in feed and exit of bottles, multiple operations with a single machine and built-in A.C. variable frequency drive system are some of the salient Features found in almost every volumetric liquid bottle filling machine of the modern time. |
We feel proud to introduce ourselves as one of the prominent manufacturers and suppliers ofLiquid Filling Machine (Semi-Automatic)from Ahmedabad, India. We bring for our clients semi automatic liquid filling machines, which are fabricated as per the international norms and also as per the specifications given by the clients. These machines are used for fill all kinds of liquid stuffs like: ghee, water, wine, edible oil, hair oil, juices, sauce, lubricating oil, shampoo and pharmaceutical drugs in bottle, jar our pouch. It is simple in design that assures easy operations, which increases output of these machines. TheseLiquid filling machinealso known asliquid fillerand liquid dispenser or liquid dispensing machine which is suitable to fill 1ml to 5000ml of any liquid in bottles, cans, jars, tubs. Semi-Automatic Liquid Filling Machines, offered by us is available with PLC control as well as optical kit support for handling volumes less than 100 ml. These machines are also available with single way nozzle for zero drip operations, these meet GMP standards and come with jacketed hopper with temperature control and heating arrangement support. TheseLiquid Filling Machines (Semi-Automatic)consist of filling Nozzles, S.S. container platform, Container Centering device, Syringe Holders, HDPE Tubes and pipes and on line starter. These filling machines have compact design, versatile and enclosed in stainless steel elegantly matt finish body.
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Empty washed or sterilized ampoules fed into Hopper from the left hand side of the machine. Ampoules fed through feeding cassette to receiving rack. The moving rack which moves horizontally collect Next ampoules from the receiving rack and transfer the Ampoule to the machine in left to right in an inclined position through pre-gassing. Pre-gassing, Filling, Post Gassing, Pre-heating & sealing stations completes filling & sealing operations. Filled & sealed ampoules are collected automatically in SS tray in upright position without hand touch.
Salient Features:
Additional Information:
Payment Terms : Western Union
Model | DAFS-35 | DAFS-55 | DAFS-100 |
No. of Filling Head | Single | Two | Four |
Output | 10 to 30 Amp./Min | 25 to 50 Amp./Min | 50 to 100 Amp./Min |
Ampoule Size | 1ml to 10ml Amp. | 1ml to 10ml Amp. | 1ml to 5ml Amp. |
Overall Dimension | 750mm X 500mm | 900mm X 750mm | 1050mm X 800mm |
(L x W x H) | X 1000mm | X 1000mm | X 1000mm |
Power Specification | 0.5 HP, 3 Phase, | 0.5 HP, 3 Phase, | 1 HP, 3 Phase, |
440 Volts, 50 Hz, | 440 Volts, 50 Hz, | 440 Volts, 50 Hz, | |
4 Wires System | 4 Wires System | 4 Wires System | |
Change Parts | Star Wheel | Star Wheel | Star Wheel |
Needle Set | Needle Set | Needle Set | |
Syringes | Syringes | Syringes |
Containers moving on SS Slat conveyor, feed below the filling nozzles through a settable twin pneumatically operated stopper system. The twin pneumatically operated stopper system and reciprocating nozzles can precisely match for centering of container below nozzles, to avoid spillage of liquid on container. To minimize foaming adjustable nozzle will reciprocate according to filling dose, nozzle will go upwards from bottom level of bottle towards neck during filling. The Digital filling system arrangement is standard features of the machine. The motor for filling is servo drive and conveyor drive is AC Motor with synchronized variable AC Frequency Drive. PLC Controller provided to set fill volume, speed of conveyor and set fill timing this means fill size can be easily set.
Salient Features:
Model | DLF-50-2H | DLF-100-4H | |
Output | 20-40 Bottles/Min (Depend on Fill Volume) | 40-60 Bottles/Min (Depend on Fill Volume) | |
Electrical Characteristics | 3.5 HP, 440 Volts,3 Phase, 50 Hz, 4 Wire System | 5.5 HP, 440 Volts,3 Phase, 50 Hz, 4 Wire System | |
Direction of Movement | Left to Right | Left to Right | |
Number of Head/Nozzles | 2 Head | 4 Head | |
Fill Size | 10ml to 1000ml | 10ml to 1000ml | |
Height of Conveyor | 860mm to 910mm Adjustable | ||
Overall Dimension | 1600mm L X 1110mm W X 1830mm H | ||
Air Pressure | 6 Bar Pressure @ 0.5 CFM |
Bottles are feed on to in-built Infeed Turn Table, from where it delivered to SS conveyor belt. Conveyor belt transport Bottles to Filling Station. Filling station has Pneumatic bottle stopper for exact bottle neck centering of bottles during filling Operation. Nozzle goes upwards slowly from the bottom level of bottle towards neck during filling to minimize forming adjustable nozzle is reciprocating according to filling dose. The dosing block with a hexagonal bolt, this means different fill size can be set easily within minimum use of time. After liquid filling bottles are delivered to capping/labeling machine conveyor for further operations.
Salient Features:
Model | DLF-50 | DLF-100 | DLF-150 |
No. of Heads | Two Heads | Four Heads | Six Heads |
Output | 20-40 Bottles/Min | 40-80 Bottles/Min | 60-120 Bottles/Min |
Input Specifications | Dia.: 30mm to 100mm Height: 210mm Maximum Customized bottle height can be accommodated | ||
Fill Range | 10 ml to 500 ml – in Single Dose with the help of change parts | ||
Electrical Characteristics | 1.5 HP,440 Volt,3 Phase,4 Wire System | 1.5 HP,440 Volt,3 Phase,4 Wire System | 2.0 HP,440 Volt,3 Phase,4 Wire System |
Overall Dimensions (L x W x H) | 1500 X 800 X 1500 | 1500 X 800 X 1500 | 1800 X 900 X 1500 |
Conveyor Height | 800 mm ± 50 mm |
The incoming dry Vial (sterilized and siliconised) are fed through the unscrambler and suitably guided on the moving delrin slat conveyor belt at the required speed of the correct placement below filling unit. The filling unit consists of Filling Head, Syringes & Nozzles which are used for liquid filling. The syringes are made of SS 316 construction and both, glass as well as SS syringes can be used. A Star Wheel is provided which holds the vial during filling operation. A sensor is provided. On same station the Filled Vial pick the Rubber Stopper from Vibratory Bowl to the help of Delivery Suite and place the Stopper on Vial using the Roller pressure. The Vial is move for the Next Operation.
Salient Features: