D-Honer Engineers (India) Private Limite

Palghar, Palghar, Maharashtra

We offer horizontal hydraulic honing machine and horizontal tube honing machine available in 800mm and length range of 150mm and 8000mm, our range of Horizontal Hydraulic Honing Machines are widely demanded in various engineering industries for various applications. Further, these are also tested on various quality parameters that meet the international industry standards.

D-HONER DHH is horizontal machine capable of honing heavier components like hydraulic / pneumatic, cylinder, longer pipes on batch & mass production basis. This range covers from 50mm to 800mm in diameters and 150mm to 8000mm in length. It is operated hydraulically and honing cycle in fully automatic.

Our SUPERFINISHING MACHINE (LATHE MOUNTED) is offered under the model D-HONER DS-60. It is pneumatically operated and the super finishing unit is mounted on the tool post of any lathe. The machine can superfinish rotating components with oscillating movements of the superfinishing stone.

It is most useful in improving the surface finish up to 0.02 Mu Ra on various products such as Shafts, Hard Chrome-Copper Plated/Aluminum rolls, Piston rolls, spindles, Gear shaft Needles and many others. Various diameters & lengths can be superfinished with these machine.

Our super finishing machine (lathe mounted) is offered under the model d-honer ds-60x2. It is pneumatically operated and the super finishing unit is mounted on the tool post of any lathe. The machine can superfinish rotating components with oscillating movements of the superfinishing stone.

it is most useful in improving the surface finish up to 0. 02 mu ra on various products such as shafts, hard chrome-copper plated/aluminum rolls, piston rolls, spindles, gear shaft needles and many others. Various diameters & lengths can be superfinished with these machine.

Our SUPERFINISHING MACHINE (LATHE MOUNTED) is offered under the model D-HONER DS-60x3. It is pneumatically operated and the super finishing unit is mounted on the tool post of any lathe. The machine can superfinish rotating components with oscillating movements of the superfinishing stone.

It is most useful in improving the surface finish up to 0.02 Mu Ra on various products such as Shafts, Hard Chrome-Copper Plated/Aluminum rolls, Piston rolls, spindles, Gear shaft Needles and many others. Various diameters & lengths can be superfinished with these machine.

Backed by our robust infrastructure, we manufacture and export a qualitative range of single pass honing tools. These are tools are precision engineered using the premium quality raw material that ensure reliability and durability. Further, we also quality test these tools to meet the set industrial standards.

These honing tools are used in the following applications :
Gears, Connecting rod, Rocker arm, Gear shifter fork, Bushes, Hydraulic valve, Sewing machine components.

We hold expertise in offering a range of blind bore honing tools that find application in homing of various products. Our range of tools are fabricated using the cutting edge technology and known for their fine finishing and accurate dimension. These are also well checked on various quality parameters to ensure a flawless range to the clients. Further, we are also capable to customized these tools to meet the specific needs of the clients.

We manufacture and export a range of manual expansion honing tools that are designed to cater the precise requirements of honing applications. These tools are fabricated using the best grade raw material and as per the international quality standards. Our range of tools are known for their accurate dimension, high performance and durability. Further, these are also customized to suit the application requirements of the clients.

D-HONER DHV is vertical Honing machines capable of honing heavier components like Hydraulic / pneumatic Cylinders Liners, Diesel Engine Connecting Rods, Hydraulic Valves, Crank Cases, cylinder Body for 2 & 3 Wheelers, compressors cylinders etc. on batch & mass production basis. The range covers from 10mm 300mm in diameters and 150mm 1000m in length. It is operated hydraulically and Honing cycle is fully automatic. Technical Specification :

D-HONER DHH is horizontal machine capable of honing heavier components like hydraulic / pneumatic, cylinder, longer pipes on batch & mass production basis. This range covers from 50mm to 800mm in diameters and 150mm to 8000mm in length. It is operated hydraulically and honing cycle in fully automatic.

We manufacture Lapping Machine, Face Lapping Machine, Valve Body Lapping Machine and Double Side Lapping Machine that are used for various applications in Automobile Industry. The entire range of these machines is manufactured using latest technology with quality raw material that ensures optimum performance to our clients.

We manufacture and export a qualitative range of plate honing machines, that are specially designed to cater the precise requirements of honing applications. Fabricated using the latest technology, these offers fast, accurate and precision honing. Our machines are incorporated with all the modern facilities in order to ease operation. The installation time of these machines are less, thereby these are more productive, efficient and cost effective. Further, these are stringently tested to meet the international industrial standards.

D-HONER-DHV 100 The honing cycle is fully automobile. The operator has to put the job on fixture and give the clamp command for automatic clamping and press cycle start button. The honing tool start rotate, reciprocate and servo expansion will start as per settable program. Same time mechanical gauge will try to enter inside the job during honing process. When gauge is entered, machine will automatically transfer to finishing cycle. In this cycle servo will count it settable pulses for final size of the job. When it is complete the pulses cycle will stop and machine will goes home as per the program. This operation improve geometrical accuracy like Taper, Ovality Roundness and improves surface finish by removal of tool chatter marks etc. and increasing bearing contact area and maintained the CP/CPK of the job size.

ADVANTAGES:

Economical, Labour saving, High rate of Production
High operational efficiency, Less down time of engine
Precision, Longer life of valves
Consistency in lapping & quality of work
Skilled labour not required.

We manufacture Lapping Machine, Face Lapping Machine, Valve Body Lapping Machine and Double Side Lapping Machine that are used for various applications in Automobile Industry. The entire range of these machines is manufactured using latest technology with quality raw material that ensures optimum performance to our clients.

Bench Type Lapping Machine

Single Spindle Bench Type Lapping Machine: Our range of bench type lapping machines are used for fine finishing of various components of automobile, bearing and others. These machines are precision engineered using the cutting edge technology that ensures high performance and efficiency. Available in various specifications, these can also be custom designed to suit the specific requirements of the clients.

OUR RANGE IS USED IN THE FOLLOWING APPLICATIONS :

Hydraulic valves, Pneumatic valves
Fuel injection barrels, Gauges, Jig bushes
Connecting rods, Rocker arms

D-HONER DHL-1, 2, 4 & 6 Valve Lapping Maching are the first of their kind in India. These Machines will provide major Technological Break through in Valve Lapping operation of Internal combustion engines. D-HONER DHL machine beside mechanizing the operation will overcome all the draw-back that are associated with Manual lapping. Due to simultaneous lapping of 4 or 6 valves at optimum lapping speed, production high as 5 to 6 times can be achieved with remarkable degree of consistency. The operational simplicity of the machine enable use of unskilled labour. All these factors result in considerable reduction in operational cost. Specially designed heavy-duty compact geared motor of ample capacity with an output speed that is optimum for valve lapping operation. The mechanism of the machines is the machine is fairly simple and hence requires practically no maintenance.

ADVANTAGES :

Economical, Labour saving, High rate of Production
High operational efficiency, Less down time of engine
Precision, Longer life of valves
Consistency in lapping & quality of work
Skilled labour not required.

The Double Side Lapping Machines, manufactured by our company are capable to lap and polish less than 40 micron parts to get extreme flatness and surface quality say nanometer level. These are available in various specifications that can also be customized to suit the varied requirements of the clients within committed time frame.

Gear lapping is the process of imparting fine finish and high degree of accuracy to gear teeth. The lapping is accomplished by running mating pairs together in a gear lapping machine and feeding a liquid abrasive compound under pressure into the gear pair. In order to ensure smooth and quiet running process, we have developed a precision engineered range of gear lapping machines. Our range of machines are widely appreciated for their sturdy construction and low maintenance. To cater the specific needs of the clients, we also custom designed these machines as per the their detailed specifications.

ADVANTAGES :

Economical, Labour saving, High rate of Production
High operational efficiency, Less down time of engine
Precision, Longer life of valves
Consistency in lapping & quality of work
Skilled labour not required.

Our expert team of researchers assists us in designing and manufacturing a wide range of Double Spindle Vertical Honing Machines. These are available in various technical specifications and provided with Rotating spindle motor that ensure high Spindle rotation speed.

SPECIFICATIONS:

Honing diameter hole 80-400 mm
Spindle 1500 mm stroke
Honing largest 1200 mm hole depth
Spindle-end distance from the work table 3480 mm
Spindle center to column front 250 mm distance
Reciprocating Spindle speed (Stepless 5-18 m / min
Spindle rotation speed (no class 30-150 r / min
Head sizing hydraulic Stepless feed, pindle taper hole Mohs 6
Working table, size: 1600mm*700mm, Work surface height: 600 mm
Work 800 mm stroke, Machine , Main Drive

We are engaged in manufacturing a range of plunje cut lapping machines that are used in automobile, bearing and hydraulics applications. The lapping machines are used for precision surface finishing, often in conjunction with loose abrasive compounds. Our range of machines are made using the best grade components that ensures smooth functionality, durable performance and highly reliable service. In addition, we also make sure that these are in compliance with international standards.