CRYSTAL AUTOMATION PVT. LTD.

Wagle Estate, Thane, Maharashtra

Tool free maintenance - opening, cleaning and changing of screen does not require any tools and can be done in less than 5 minutes, Can be supplied with integral Powder Charging System, Also available with VFD for achieving desired particle size vs screen size, Capacities upto 1000 kghr depending on product bulk density and other properties

Applications:For uniform and efficient blending / mixing of ingredients

Key Features:

• Elegant design with matt finish from outside and mirror finish from inside
• Blender cones and discharge valves are carefully designed & gas purging facility provided for full discharge of materials
• Carefully designed and fully removable baffle for efficient and fast blending without damage to powders / granules & easy cleaning
• Contact parts made of SS316, and Pharma grade gaskets / seals
• Integrated Powder Charging System provided, for quick and automatic charging of blender, without manual handling.

Applications:For size reduction and milling of products to very fine powders down to 10 microns

Key Features:

• Robust construction with SS304 / SS316 / SS316L contact parts
• Capacities upto 1000 kg/hr depending on product bulk density and other properties
• Easy and rapid cleaning as per current International GMP requirements
• Tool free maintenance - opening, cleaning and changing of screen does not require any tools and can be done in less than 5 minutes
• Can be supplied with integral Powder Charging System
• Also available with VFD for achieving desired particle size v/s screen size

Applications:For intermediate storage, formulation, blending and handling of products before, between and after various processes.

Key Features:

• Designed with current international GMP guidelines - Without any nooks and corners for easy cleaning
• Mirror finish from inside and adequate hopper angle for easy and complete discharge of products
• Contact parts made of SS304 / SS316 / SS316L and Pharma grade gaskets / seals
• Universal bin handling and stacking system for easy automated handling and stacking of bins
• Optionally available with castor wheels and wheel locking arrangement
• Matt finish and ground weld joints on outside with circular legs and frame without sharp corners to avoid water stagnation during washing
• Butterfly valve provided at bottom discharge
• HDPE / Nylon pads at leg bottom
• Numbering and Bin Weight indication provided on every bin

Some powder raw materials have the characteristics of low density (low specific gravity) and bad flow ability. By using the Roll Compactor dry granulation process, it will improve the above characteristics and result in bigger bulk density, higher specific gravity, good flow ability which improves and simplifies the dry process granulation.

Applications:

Pharmaceuticals:
Free flowing granules for automatic packagingCompact granules to reduce package size.Dust free granules to facilitate handlingGranules can be filled in smaller capsulesGranules for tabletting

Food Industry :
Granules for compressed candies, chocolate, dairy products, seasoning etc.

Chemical Industry :
Catalyst, Fertilizers, pesticides, dyes, cosmetics and other chemicals.

Key Features:
Roll compactor is mainly used for dry granulation.The advantages of the dry granulation machine are :The Roll Compactor is designed to have 3 functions in one unit. These are compression, granulating and sifting. It is simpler operation than wet granulation.
The Roll Compactor also enables to stabilise mixtures of powders and ensures an easier packaging, handling, storage and transportation of powders.
We have developed a wide range of compactors are user friendly and are specifically adapted to as per the requirements of the pharmaceutical industry; online production without dust generation, production area fully isolated from the drive system, quick and easy changeover parts in the production area and easy cleaning of these parts.
The PLC Based control system controls and monitors the compaction and granulation process with full instrumentation and data acquisition capabilities.
The design and construction of the Roll compactor is according to the current GMP.
No water or other liquid is added, so the loss of active ingredients due to decomposition can be eliminated. Highly stable granules can be obtained.
Feeding Hopper can move up and down by the inbuilt hydraulic system for ease of maintenance and cleaning.
The VFD drive backed with hydraulic system is provided for charging the screw, the roller speed and the roller pressure for precise and variable adjustment with respect to the product's characteristics.
The pressure of hydraulic system is adjustable to accommodate a wide range of materials.
The cooling system reduces high temperature generated during the operation that maintains the product quality.
High percentage of usable granules can be achieved by the better-designed breaking blades and crushing rollers.
Option 'A' - Online sifter is provided to segregate granules and fines
Option 'B' - A automatic vacuum transfer conveyor is provided to transfer the fine powder back to the compactor as a recycle powder which will give better yield and granules.

Applications:For easy lifting and tilting of FBD bowl

Key Features:

• Fully automatic system, with hydraulic lifting and tipping arrangement for quick and easy handling
• Eliminates tedious and unhygienic manual handling of products.
• Quick fixing lever clamp provided on the cone to clamp FBD bowl with the system
• Available in standard capacities of 60kg, 100kg, 200kg, and 300kg.

For Vacuum Transfer of Powders, Granules, Sugar, Tablets and Pellets in Pharma and Food Industries

Applications:For charging of RMG, Sifter, Mill, Mixer, Blender, Bin, Tablet Press or any other such equipment

Key Features:

• Can be used for transfer of products having bulk densities upto 1.0gm/cc
• Total Discharge no Retention
• No segregation or degradation of Product
• No tool required for opening & cleaning
• Available in three sizes for upto 300, 600 & 1200 kg/hr, depending on bulk density and nature of product
• Compact design, complying with current international gmp norms
• Universal adaptability can be easily installed on any receiving equipment like process tank, ibc, conical mill, pin mill, blender, tablet press etc.
• Adaptors provided to suit existing inter opening on user's equipment
• Economical and easy to install and operate
• All contact parts made of ss304 / ss316 / ss316l and Pharma grade gaskets / seals
• No use of oil or grease in any of the contact parts
• Mobile trolley mounted version also available
• All validation documents like dq/iq/oq are supplied with the system

WE ARE THE PIONEERS IN DESIGN & SUPPLY OF BULK SUGAR / POWDER TRANSFER SYSTEMS TO PHARMA / BULK DRUG / FOOD / CHEMICALS INDUSTRIES

Applications:For Granulation, Sizing, Milling in Pharmaceutical, Bulk Drug, Food, Cosemetic, Chemical Industries, etc.

Key Features:

• Hygienic and compact design complying with current international GMP norms
• All contact parts made of SS304 / SS316 / SS316L and Pharma grade gaskets / seals
• Sieve can be removed and replaced in less than 30 seconds
• Operational Interlocks for operator safety
• Variable Speed Drive for flexibility in having desired results with a wide range of productsc
• Capacities upto 1000 kg/hr depending on product bulk density and other properties
• Tool free maintenance - opening, cleaning and changing of screen does not require any tools and can be done in less than 5 minutes
• Sieves ranging from 0.25mm to 25mm can be used to achieve various degrees of capacities, granulation and sizing
• No heating of product during granulation / sizing operation, due to better air circulation and lesser impact action.
• Also available with VFD for achieving desired particle size v/s screen size

Applications:For efficient elevating and loading of bottle crowns into the filler machine in soft drink /beverage plants

Key Features:

• Continuous flow of crowns to the filler machine hoppers, resulting in an increase in bottling efficiency by 7 to 10%
• Reduces uncrowned bottles.
• No relative motion between the crowns, thus preventing rubbing and hence rusting of crowns
• Eliminates manual handling of crowns - increases hygienic standards
• Level sensor logic provided

Applications:For efficient transfer and loading of caps to Filler Machine hopper in Soft Drink / Beverage / Mineral Water / Pharma / Food Industries

Key Features:

• Compact design with stainless steel construction
• Built-in bowler and control panel
• UV radiation source provided for getting caps free of germs
• Permits easy loading of caps from cartons to filler machine hopper
• Automatic delivery of caps to the filling machine on demand
• Air suction filter provided to protects the caps from dust / impurities
• Level sensor logic provided