COSMIC CONNECTION

Tughlakabad, Delhi

This is required for drying mirror-backing paint of the mirror sheets.
This heating tunnel is designed by infrared heating technology. It can heat the paint film of glass surface after spraying to make it flat and dry rapidly. It is equipped with air blower to speed up the flow of inner air to make temperature even, remove bubbles in painting process and the objections such as uneven surface. It is suitable for curved and plane surface.One can use it alone and also can use it together with U.V. Dryer and Automatic Spraying Machine.

Glass Mirrors produced by our Vacuum Metallising Plants has unique properties over conventional silver coated mirrors:-

• As Aluminum coating has High Surface Reflection, images appear brilliant, sparkling, clear, perfect and distortion free.
• Unique for its improved optical quality due to Aluminum Coating of uniform thickness.
• Bright reflection, free from black spots or grayish effect or haziness, during their entire lifetime. These defects are common in commercial silvered mirrors.
• Free from the effect of natural atmospheric conditions, viz., moisture, sun heat, dust etc. and better resistance to atmospheric corrosion (SO2, NO2, CO2) because of superior qualities of Aluminum Coating.
• Produced by pollution free, Vacuum Metallising process. This saves the environment from the harmful chemicals.Features:
  • Opening of the Baffle Valve is towards Chamber. This prevents roughing/high-vacuum to be done in the B.V. in repetition of cycles. Also, B.V. works as Buffer Tank. This reduces cycle-time by about 50%.
  • Diffusion Pump size is bigger than others. This increases the production a lot.
  • Filaments placement is so designed that aluminium coating covers full surface area of the glass.
  • Proprietory design of chevron to avoid Back-Streaming of D.P. oil in work-chamber which improves brightness& adhesion of coatings.
  • Proper inter-lockings are provided in functioning of the plant. Even a new operator can run the plant.
  • The Coating Cycle is Fully Automatic with a choice of manual over-ride.
  • Introduction of imported Rotary/Booster Vacuum pumps helps in reduction in cycle-time upto 40%.
  • We have made/sold more than 400 industrial plants.

• As Aluminum coating has High Surface Reflection, images appear brilliant, sparkling, clear, perfect and distortion free.
• Unique for its improved optical quality due to Aluminum Coating of uniform thickness.
• Bright reflection, free from black spots or grayish effect or haziness, during their entire lifetime. These defects are common in commercial silvered mirrors.
• Free from the effect of natural atmospheric conditions, viz., moisture, sun heat, dust etc. and better resistance to atmospheric corrosion (SO2, NO2, CO2) because of superior qualities of Aluminum Coating.
• Produced by pollution free, Vacuum Metallising process. This saves the environment from the harmful chemicals.

Features:

• Opening of the Baffle Valve is towards Chamber. This prevents roughing/high-vacuum to be done in the B.V. in repetition of cycles. Also, B.V. works as Buffer Tank. This reduces cycle-time by about 50%.
• Diffusion Pump size is bigger than others. This increases the production a lot.
• Filaments placement is so designed that aluminium coating covers full surface area of the glass.
• Proprietory design of chevron to avoid Back-Streaming of D.P. oil in work-chamber which improves brightness& adhesion of coatings.
• Proper inter-lockings are provided in functioning of the plant. Even a new operator can run the plant.
• The Coating Cycle is Fully Automatic with a choice of manual over-ride.
• Introduction of imported Rotary/Booster Vacuum pumps helps in reduction in cycle-time upto 40%.
• We have made/sold more than 400 industrial plants.

We make Glass Mirror Coating Plants to make Aluminium Coated Looking Glass Mirrors of any thickness and size from 2 feet x 3 feet upto 6 feet x 8 feet.Plant for any specific size mirror can also be made.

We make Automatic Lacquer Spray System required along with Metallising Plant to carry out the desired production.

Our Lacquering System is best suitable and matching for operations along with Metallising Plants. We have provided specific Design and Safety Interlocks to minimize human errors.

Lacquer Spray System is suitable for lacquering any product, loose or loaded on spools and it consists of upward draft Lacquer Spray Booth (the direction of flow of air from floor to the roof of Lacquer Spray Booth), Automatic Spray System and Tanks for lacquers.

Maintains dust level to minimum, prevents spreading of lacquer particles, and maintains clean air.

Collects over-sprayed lacquer & solid particles and discharge solvent fumes outside the building thus reduce the fire hazard.

n our efforts to provide latest technologies to Vacuum Metallising Industry, we have developed and introduced, U.V. Lacquer Curing System to do Base-Coat and Top Coat on articles to be Vacuum Metallised, made of glass, plastic, ceramic or metal.

We have developed two types of U.V. Curing Systems. First, in which you can tie your articles on frames and these frames can be cured in the oven. Another, in which you can tie your articles on spool and whole spool can be cured in one-go which will take only about 5 seconds. Also, you can always put your bigger or odd shape articles directly on the oven belt for the curing in our both models of ovens.

U.V. Lacquer instantaneous changes its state from liquid (wet) to solid (dry), as U.V. lacquer coated material is passed through a U.V. curing system.

U.V. Lacquering is best suitable for article which demand high finish quality -

Cosmetic containers Perfumes caps Nail polish caps Cosmetic brushes Sandal heels Pens Wall clocks Photo frames Curtain rods

Trophies Wooden flooring Mobile phones T.V. cabinets Door handles Other items Features: Instant drying Improved quality High Reflectivity Clean and efficient Designed to Colours Lacquering Cost Electric Power - Time for curing one frame is about 2 to 3 seconds.- Coated lacquer film is smooth, dust free, scratch proof, abrasion resistant.- Very high reflectivity for vacuum metallised parts due to high film build.- No toxic fumes, wastage. U.V. curing process is environment-friendly.- Cure 3D objects from all sides.- Can get different shades of Golden, Silver&all other colours.- Almost same as of conventional heat drying lacquers.- Half in comparison of conventional electric ovens.

Horizontal and Vertical Vacuum Metallising Plants are made from 610 mm to 2130 mm diameter chamber, for decorative and functional coatings. We have different models of the Plants to suit ones production requirements and can also make specific size plant to suit particular application.

Features:

• The plant is designed for complete panel operation using electro- pneumatic valves.
• Opening of the Baffle Valve is towards Chamber. This prevent roughing/high-vacuum to be done in the B.V. in repetition of cycles. Also, B.V. works as Buffer Tank. This reduces cycle-time by about 50%.
• Work Chamber and Diffusion Pump size is bigger than others. This increases the production a lot.
• Filaments placement is so designed that aluminium coating covers full length of the spool.
• Proprietory design of Chevron to avoid Back-Streaming of D.P. oil in work-chamber which improves brightness & adhesion of coatings.
• Proper inter-lockings are provided in functioning of the plant. Also, automatic coating arrangement prevent rejection by 100%. Even a new operator can run the plant.
• We provide compact control panel over the body of the plant, containing fully functional operational controls near the viewing window to ease the operations of plant and to save floor space.
• We have made/sold more than 400 industrial plants.

Our plants are being used for providing Silver, Golden, Rainbow & Metallic colour effect on mirrors, reflectors, wall-clocks, photo frames and many other fancy items made of plastic, glass and metal.

Rotomax Rotary PumpOil is a highly-refined hydrocarbon mineral oil. Works great in both rotary vane and rotary piston pumps. Provides good sealing, lubricity and ultimate vacuum

• Small effect of contamination.
• High exhausting speed.
• Very small oil back-flow.
• Wide hydraulic range of temperature.
• Small pressure fluctuation to electricity fluctuation

Packing - 5 Litre and 200 Litre

• Small pressure fluctuation to electricity fluctuation

This machine apply paint like a curtain on the surface of all kinds of flat products, such as furniture, floor, metal, glass / mirror sheets, handicraft, etc.This machine is also suitable for the concave and convex surfaces.

Features: The coating thickness can be adjusted accurately, surface of paint is uniform. Machine is having a paint circulation device. Paint can be re-cycled. Oil pump is having a system to Prevent Air bubble. Having four layer Paint filter device, one in the coater, the other in the oil box. Having Precision constant temperature control for paint, (error range2 ) Conveyor belt is made from high quality PVC resin, Solvent & Corrosion-resistant and easy to clean. Conveying belt is controlled with AC motor transducer with step-less speed control. Suitable for NC, PU, UV paint.

Our Spray System is suitable for spool size upto 20 dia. x 50 length.It is having four Automatic Spray Guns for spray, Anest Iwata make.

Position of the spray guns can be adjusted at any suitabledistance from the spool and can be set in any desired direction.

Rotation of spool and movement of guns across spool are controlledby two AC Drive motors.

Suitable solenoid valve, pressure controlling valves, sensors, pipelines etc are provided for smooth, automatic spray operation.

The current range of Diffusion Pumps is from 4 inch to 40 inch. The pump design incorporates the latestfindings in jet emission dynamics and vapour removal techniques.

Our diffusion pumps offer high pumping speeds, low back streaming, high throughput and tolerance forepressure, low ultimate pressure and long-term reliability. The unique boiler design of our pumps provides high degree of insensitivity to normal variations in voltage and type of pumping fluid. It also minimise pumping fluid breakdown by achieving full operation with a low boiler temperature. (below 240 Deg. C). It also offers full thermal protection against inadequate cooling water, less pumping fluid, and abnormally high system pressure.

Pump accessories such as isolation valves, cold traps, freon-refrigeration and LN2 chevron (optically dense) baffles, etc. are also available.

We offers an extensive range of Industrial Lacquer Curing Ovens for curing lacquer before and after metallising on glass, plastic and metal articles. These ovens are specially designed for Vacuum Metallising Industry and comprehensively engineered to incorporate the latest features.

Features:

• Digital Temperature Indicator cum Controller
• Digital Timer, 0-999 minutes
• Heaters - standard 1000 W rating, strip type
• Switches, latching type with illuminating front
• Fan Motors Direct Drive type
• Inter locking for safe operationDesign:

  COSMIC series - LCO ovens can be used in various industries but these ovens are specially designed to be used in Vacuum Metallising Industry for curing base-coat and top-coat of lacquer on glass, plastic and metallic articles.

  COSMIC series-LCO ovens are double walled with inner and outer shells made of thick mild-steel sheet. Each heating element is independent and can be easily replaced in the event of damage/ failure. Forced air circulation is provided with suitable number of fans in the inner working space, which are driven by a Direct Drive, motor fixed outside the oven. Temperature of the oven is controlled by a digital temperature indicator/controller.

  A control panel is provided on right side of the oven. It contains contactors, MCBs for mains, fans and heaters, digital temperature indicator/controller, digital timer 0-999 min., relays and other required items.

  These ovens can be supplied with trolley, made of mild steel stock or with trays, made of mild-steel sheets. The number of trolleys/trays and size depends on a particular application.

  Our expert advice is always available to suggest you the most suitable configuration.

• COSMIC series - LCO ovens can be used in various industries but these ovens are specially designed to be used in Vacuum Metallising Industry for curing base-coat and top-coat of lacquer on glass, plastic and metallic articles.

  COSMIC series-LCO ovens are double walled with inner and outer shells made of thick mild-steel sheet. Each heating element is independent and can be easily replaced in the event of damage/ failure. Forced air circulation is provided with suitable number of fans in the inner working space, which are driven by a Direct Drive, motor fixed outside the oven. Temperature of the oven is controlled by a digital temperature indicator/controller.

  A control panel is provided on right side of the oven. It contains contactors, MCBs for mains, fans and heaters, digital temperature indicator/controller, digital timer 0-999 min., relays and other required items.

  These ovens can be supplied with trolley, made of mild steel stock or with trays, made of mild-steel sheets. The number of trolleys/trays and size depends on a particular application.

  Our expert advice is always available to suggest you the most suitable configuration.

The machine is the highly efficient and wash & dry glass to ensure clean glass surface to be used to manufacture double-glazing glass and Looking Glass Mirrors by Vacuum Coating of Aluminium.The machine adopts horizontal construction and feeding, washing, drying and discharge can be operated continuously. The automatic conveyor can realize performances and easy adaptability.

Rinsing sector and water flow system adopt rust-proof and rot-proof material, which can bear rough usage. The center sector divides into rinsing room, water absorbing room and dry room. Drying sector adopts sponge rollers to absorb water, and use hot wind to dry. The transmission system of rinsing machine adopts unlimited speed adjustment to realize high efficiency application.It is an ideal economical and practical equipment and the first choice for glass processing industry.

The machine is the highly efficient and wash & dry glass to ensure clean glass surface to be used to manufacture double-glazing glass and Looking Glass Mirrors by Vacuum Coating of Aluminium.The machine adopts horizontal construction and feeding, washing, drying and discharge can be operated continuously. The automatic conveyor can realize performances and easy adaptability. Rinsing sector and water flow system adopt rust-proof and rot-proof material, which can bear rough usage. The center sector divides into rinsing room, water absorbing room and dry room. Drying sector adopts sponge rollers to absorb water, and use hot wind to dry. The transmission system of rinsing machine adopts unlimited speed adjustment to realize high efficiency application.It is an ideal economical and practical equipment and the first choice for glass processing industry.

Booster Pumps enhance the performance, ultimate vacuum and pumping speed of oil-sealed / water-ring / dry vacuum type of mechanical pumps, which are widely used in the industry.
Features- in comparison of local pumps

• 35 % more Pumping Speed which helps in reducing the cycle-time of the plant.
• Higher Ultimate Vacuum Level helps in getting better, bright aluminum coatings.
• Sound-less
• Require less maintenance
• Guarantee by us.

Booster Pumps enhance the performance, ultimate vacuum and pumping speed of oil-sealed / water-ring / dry vacuum type of mechanical pumps, which are widely used in the industry.
Features- in comparison of local pumps

• 35 % more Pumping Speed which helps in reducing the cycle-time of the plant.
• Higher Ultimate Vacuum Level helps in getting better, bright aluminum coatings.
• Sound-less
• Require less maintenance
• Guarantee by us.

Our Rotary Pumps have low noise, least maintenance and having long working life, designed to work with maximum efficiency in Vacuum Systems.
Features- in comparison of local pumps

• 40 % more Pumping Speed which helps in reducing the cycle-time of the plant.
• Higher Ultimate Vacuum Level helps Booster Pump to get coating vacuum level faster.
• Less Oil Capacity saves about Rs. 3, 500/- per month.
• Sound-less.
• Require less maintenance.
• Guarantee by us.

Our Rotary Pumps have low noise, least maintenance and having long working life, designed to work with maximum efficiency in Vacuum Systems.
Features- in comparison of local pumps

• 40 % more Pumping Speed which helps in reducing the cycle-time of the plant.
• Higher Ultimate Vacuum Level helps Booster Pump to get coating vacuum level faster.
• Less Oil Capacity saves about Rs. 3, 500/- per month.
• Sound-less.
• Require less maintenance.
• Guarantee by us.

We can provide you Single or Multiple Strand Tungsten Wire or Filaments of any shape/design. Stranded Wire or Filaments can incorporate a core of Aluminum for wetting purposes.

Tungsten wire purity: 99.95%Wire Diameter: 0.6 to 1.0 mmWire is available in the form of rolls.

Filaments:

• Available in All Designs
• Good Finish
• Ultra Clean
• Anti-Sag

Tungsten and Molybdenum Boats and Sheets are also available

Aluminum is available in Staples and Wire form

• High Purity
• Vacuum Grade
• Available in popular shapes and sizes.

SUPER SILICON-704 diffusion pump oil is a single component, clear silicon based Diffusion Pump Oil that is chemically equivalent to DC-7O4.

SUPER SILICON-704 diffusion pump oil possesses excellent heat-stability, good resistance to oxidation and radiation. Its saturation vapour pressure is very low under room temperature, and changes sharply with the variation of temperature.

The minimal vacuum level can reach 10-9 mm Hg so the oil is most suitable to be used where ultra high vacuum with long service life is required. This oil has excellent thermal stability in addition to low vapour pressure to ensure optimum performance.

SUPER SILICON-704 diffusion pump oil performs well in tough, rugged applications with quick pump down, even after exposure to air at high temperatures. It is thermally and chemically stable, which keeps pump jets free of tars and hard carbon.

SUPER SILICON-704 diffusion pump oil can be used to produce high vacuum in the aerospace and electronics industries and is ideal for metallurgical and research needs, instrument manufacturing industry. It works well with vacuum coating operation.

Packing - 1 kg

• Excellent lubricating qualities
• Reduced back-streaming
• Excellent vapor pressure characteristics
• Absolutely non-corrosive to most metals
• Gives excellent performance in rugged and demanding application where high vacuum is required.
• High Flash Point Ensures high degree of safety even in case of accidental overheating.
• High Boiling Point conforms to international standards of pumps so these oils are suitable for all pumps manufactured anywhere in the world.

Super-7 find wide application in frequently cycled industrial plants.

The Working Life of SUPER-7 is much better and can achieve Higher Vacuum Level in comparison of all available Local D.P. Oils. As having low latent heat this oil evaporates quickly and therefore has high-energy efficiency. Most suitable for low cost fast pumping applications. The price and quality make this a choice for all.

Packing - 1 Litre

DURAOIL is Imported, highly purified doubly distilled, Highly stable, Hydrocarbon based, Diffusion Pump Fluid.

DURAOIL is having high pumping speeds and low saturated vapor pressures and used for vacuum down to 10-7 mm Hg.

DURAOIL is heat-treated to remove products of decomposition; subsequent double vacuum distillation then removes the remaining light fractionsandredundant high boiling Point residues. The resultant Diffusion Pump Oil is highly stable, very low toxicity, extremely low volatilityand narrow in molecular weight distribution.

DURAOIL is highly pure and having high stability for many of the aggressive applications in semiconductor processing. It is an excellent diffusion pump fluid for Vacuum Metallising Plants.

DURAOIL is Imported, highly purified doubly distilled, Highly stable, Hydrocarbon based, Diffusion Pump Fluid.

DURAOIL is having high pumping speeds and low saturated vapor pressures and used for vacuum down to 10-7 mm Hg.

DURAOIL is heat-treated to remove products of decomposition; subsequent double vacuum distillation then removes the remaining light fractionsandredundant high boiling Point residues. The resultant Diffusion Pump Oil is highly stable, very low toxicity, extremely low volatilityand narrow in molecular weight distribution.

DURAOIL is highly pure and having high stability for many of the aggressive applications in semiconductor processing. It is an excellent diffusion pump fluid for Vacuum Metallising Plants.

Packing - 1 Litre

Cosmic charming handcrafted multicolour mosaic glass table lamp this handmade unique multicolour mosaic glass table lamp is specially made to enhance the beauty and grace of your room by illuminating it. This lamp looks alluring both, when in use and when not in use as well. The beam of light coming out from this lamp gives fantastic and elegant look. The array of light emerging out of the lamp gives nice ambience to the surrounding. Just switch it on and see the magic it'll work as a home decor during the day and at night. Add a splash of colors to your home by bringing this beautifully designed table lamp. Place it in your living room on in your bedroom and give your space a refreshing change. It will surely add a unique touch to your home decor. It is made of the rich quality material that is durable and versatile in look. It is a 100% handmade product made with high quality glass. It is easy to clean with dry soft cloth. This is a great gifting option to your friends, relatives and others. Lighten up your homes by purchasing it at a reasonable price.

Various Evaporation chemicals are available with us such as:-

• Zinc Sulphide
• Magnesium Fluoride
• Silicon Monoxide
• Cryolite