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Conductix-Wampfler India Pvt.Ltd.

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Leading Manufacturer, Supplier & Retailer of Energy Guiding Chains, balancers, Equipment Carrier, Wall-Mounted Jib Booms and Column-Mounted Jib Booms.

Energy Guiding Chains

Energy guiding chains make it possible to move the interface for access to energy and digital data at high speeds. In addition to horizontal travel, vertical and circular configurations are also possible. The basic chain design makes it possible to configure a mobile system with the optimum length. We offer:

Plastic mono-link chains. Low-noise design for especially quiet operation and minimal vibration. Special plastic materials available for low or high temperatures or for use in explosion-protected areas.

Duo-link chains with aluminum frame stays for optimum design as a function of customer-specific requirements. Especially high torsional rigidity. Also available with sliders to permit maximum travel speed.

Energy Guiding Chains of galvanized or stainless steel for operation in harsh industrial environments. Suitable for applications that call for long travel distances without support. Self-supporting guides permit especially long travel distances with no difficulty.

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Power Slip Rings

  • voltag up to 24 kV
Conductix-Wampfler industrial slip rings provide the solution to transmit electric power and electrical signals from stationary to rotating units in all types of machines like revolving cranes, rotating purifiers in sewage or water treatment facilities, carrousels, manipulators, wrapping machines, radar and antenna dishes, theatre stages, wind turbines as well as in cable reels.Our fully developed and versatile standard program facilitates to assemble slip ring assemblies with any number of poles. Current ratings up to 1200 A and voltages up to 24 kV are possible. The range in size for the slip ring assemblies starts with 30 mm up to 360 mm diameter and lined up to 100-poles.
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Slip Ring Assemblies

Conductix-Wampfler industrial slip rings provide the solution to transmit electric power and electrical signals from stationary to rotating units in all types of machines like revolving cranes, rotating purifiers in sewage or water treatment facilities, carrousels, manipulators, wrapping machines, radar and antenna dishes, theatre stages, wind turbines as well as in cable reels.

Our fully developed and versatile standard program facilitates to assemble slip ring assemblies with any number of poles. Current ratings up to 1200 A and voltages up to 24 kV are possible. The range in size for the slip ring assemblies starts with 30 mm up to 360 mm diameter and lined up to 100-poles.

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Cable Protection Systems

Conductix-Wampflers cable protection systems Trenchguard and the new designed CoverZIP protect main power supplycablesfrom damaging caused by port vehicles crossing the runway of cranes in container terminals, bulk ports or even steel mills.
Cables unwound from motor-driven cable reels and laid down in a trench are not only safeguarded against loads, but also shielded from environmental conditions and from spillage or other objects entering the trench.
The continuous flexible belt that covers the trench allows the crane to move at any speed. The belt is returned to its closed position as soon as the crane has passed.

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Automated Guided Vehicle

A standard solution for this challenge is the use of on-board energy storages, like batteries or super-capacitors. These energy storages need frequent recharges. Charging can take place either on board of the AGV or outside the AGV with an energy storage swapping and charging station.
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Monorail System

  • Track length Approx. 2000 m
  • Operator CLEMESSY
  • Number of carriages 200
High dynamic Electrified Monorail System in production and single component warehouse.Electrification of Electrified Monorail System.Modification of the EMS doors conveyor due to layout change at the assembly process.
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Festoon Systems

festoon-systems carry flat and round cables for the transfer of electrical energy and data. Hoses are also carried for the directing of fluids, air or gases. Conductix-Wampfler festoon systems are employed worldwide in steel mills, ports, zinc coating shops and compost preparation facilities, to name a few applications.
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Cable Reeling Drums

Conductix-Wampfler spring cable reels are used for the automatic reeling of cables on various types of moving equipment. These include hoisting and other material handling devices; e.g. portal cranes, grabs, magnets, lift and working platforms, machinery, mobile cranes, transfer cars or cleaning systems.
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C Rail System

  • Series Series 0230
Steel cable trolley with ball joint, Plastic cable trolley with ball joint, Steel cable trolley with U Bolt, Plastic cable trolley with Hook
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Festoon Cable

  • Capacity up to 20 kg
For light energy supply systems with 1 to 3 cables. For applications which do not allow the installation of C-rails. Suitable for indoor and outdoor use.Flat cable trolleys with one or two rollers with a support diameter of 50 and 80 mm [1.97" and 3.15"]. Round cable trolleys with one or two rollers with hook for cable collars or ball joint for cable clips. Ideal control unit trolley.
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Rubber Buffer

Natural caoutchouc rubbers are characterised by their very high elasticity and tensile strength. Other qualities are their notch impact resistance and good abrasive resistance. Among all Elastomers these have the highest mechanical and dynamic load capacities. Natural caoutchouc is not resistant to electrolytic liquids, aliphatic, aromatic and chlorinated hydrocarbons. Oil and natural gas are the basic materials for synthetic caoutchouc. For many years this has been a substitute material for natural caoutchouc, but today this synthetic caoutchouc is used increasingly as first choice for many applications. Today there are a wide range of synthetic caoutchoucs, whose properties allow a variety of applications thereby, establishing the use of rubber technology within modern methods.
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Circular Conveyor

The circular conveyor is a functional and high quality ceiling transport system. This system is the most cost-efficient solution for all locations that require high volume material transport, whether continuous or in cycles.

Circular conveyors are characterized by their low weight and quiet operation. Easily accessible drive stations provide trouble-free maintenance. The modular system also allows the chains, rails and load on the transport system to be adjusted to fit many different facility requirements. Rerouting or expansion is possible at any time.

The main structural feature of the system is the polyamide slide profile, which snaps into a special, cold-drawn profile tube.

Because of this, the smooth chain only needs to be lubricated in vertical curves that may be included in the track layout. The possible applications of the circular conveyor are as variable as the goods that can be transported. This includes light containers and even bulky goods.

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Balancers

Conductix-Wampfler balancers can be identified by their conical cable drum, which ensures that the retraction force remains virtually constant, throughout the full cable travel. As a result, the position is retained after the attached tool has been used. In addition, no noteworthy increase in retraction force occurs when delicate operations are being performed. As a result, Conductix-Wampfler balancers permit fatigue-free working, even over prolonged periods of time.

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Retractors

Conductix-Wampfler retractors are designed in such a way that retraction force increases smoothly as the cable is extended. As a result, the attached tool is returned to its starting position by the retractor after use, leaving the workbench free for other tools or equipment. An assurance of precision work is provided by the progressive increase in spring force.

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Equipment Carrier

Equipment carriers are complete pre-assembled units that allow the use of multiple different tools. They are comprised of a ground cart / trolley and additional components based on actual usage requirements. Equipment carriers are available in different lengths and can be fitted with outlets, service units, spring tensioners, etc. based on customer needs.

Compressed air or electric tools can be suspended and positioned on spring tensioners or balancers for quick access. Equipment carriers may only be used along a straight line and cannot be used in curves

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Wall-Mounted Jib Booms

Conductix-Wampfler jib booms for mounting on an existing facility wall or structural pillar. Flexible usage options include light compressed air or electric tools, welding curtains, etc. either for self-equipping or incl. energy supply system.

Applications:

Any location where a work area needs to be supplied with energy and tools. Standard for hall usage.

Options for mounting the jib booms on existing components

  • Welding surfaces (for jib booms without a wall console) made up of welding plates and an axle support with screws
  • Welding profiles (for jib booms without a wall console) made from a U profile with a welding surface, two consoles, and an axle support with screws.
  • Clamping unit for mounting on support structures (steel or concrete) [only jib booms with a wall console may be used with this type of fixing]
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Column-Mounted Jib Booms

Conductix-Wampfler jib booms for mounting on either an existing column or a Conductix-Wampfler stand-alone column. The possible applications for column-mounted jib booms are the same as those for wall-mounted jib booms. Column-mounted jib booms can be mounted anywhere on solid floor or foundation surfaces. The corresponding tie rod sets or foundation jigs for this are not included, but can be ordered as separate items.

Applications

Any location where a work area needs to be supplied with energy and tools Standard for hall usage.

Accessories

  • Tie rod set
  • Foundation jig
  • Swivel range lock
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Equipment Bridges / Tool Bridges

Conductix-Wampfler device bridges can be used to provide optimum coverage for large work areas. Various models are available in different sizes based on customer specifications. The energy supply is available with electric supply only, compressed air only or a combination of the two. The simple handling of the system is another benefit.

Energy supply options for the equipment carrier

  • Compressed air
  • Electric
  • Compressed air and electric

Energy supply options for the tool transporter

  • Compressed air
  • Electric
  • Compressed air and electric

Energy supply options for turntables

  • Compressed air
  • Electric
  • Compressed air and electric .
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Cables For Energy Guiding Chains

  • Low weight and small diameters as a result of particularly thin conductor insulation and sheaths
  • Best insulation materials for small wall thickness
  • Very high resilience due to short lay pitches (7 to 8 x )
  • Fexible sheath compound with high resistance to tearing and abrasion
  • Resistance to corkscrews as a result of a stranding with reverse twist
  • Extruded filler in interstices provides stable construction
  • High wear resistance against chain material .
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Cables For Festoon Systems

  • Low weight and small diameter due to a stranded layered conception. In the case of power cables, the earth conductor is split into three conductors.
  • Resistant to alternating bending loads due to finely stranded conductors
  • Sheathing compounds with very high resistance to outdoor atmospheric conditions
  • Notch-resistant sheathing compounds with high resistance to tearing, highly resistant to stress caused by continuous bending at the bottom of the loop
  • Robust outer sheath designed to absorb impact forces
  • High axial rigidity and resilience due to pressure filled extrusion in interstices
  • Highly resilient cables allow the smallest possible bending radius and therefore, short system lengths
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Cables For Reeling Systems

  • Reduced diameter and weight as a result of ideal insulation and sheathing materials
  • Better resistance to corkscrew due to reverse twist stranding
  • Stable construction and geometry based on extruded fillers
  • Outer sheath is highly resistant to wear even in aggressive environments
  • Extremely high resilience thanks to a very short lay stranding
  • High axial rigidity due to interlinked inner and outer sheaths
  • All high voltage cables are produced with left-hand lay
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Cellular Buffers

Cellular bumpers / buffers are characterized by high energy absorption with long compression lengths. This results in low final pressures and favorable retardation values. Cellular buffers are made from a cellular Polyurethane Elastomer with high structural resistance. Their principal quality is the volume compressibility, which is responsible for their relatively low transverse expansion during load application. Cellular buffers are resistant to aliphatic hydrocarbons, such as oil and grease, and against ageing. A general resistance can therefore be assumedfor technical applications.

The cellular buffers are not resistant to strong acids and leaches. The operating temperature is between 20C and +80C.

Generally special types are only offered and supplied on request. If cellular buffers are mounted over 3 m high they have to be secured by installation of safety ropes.

Material of the cellular body

Standard quality

  • Cellular Polyurethane Elastomer with volumetric weight 0.53 g/cm

Special quality

  • For dynamic load and high elasticity
  • Special volumetric weight 0.35 g/cm (soft) to 0.65 g/cm (hard)
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Rubber-to-Metal Bumpers

The following vibrations are insulated respectively dampened:

  • Mechanical vibrations caused by components of the system (e.g. electro motor) and abrupt impacts
  • Impact sound (sound waves, which impact system components
Typical Applications:
  • Machine frame in conveyor technique
  • Frame with drive and control units in general engineering
  • Conveyor systems
  • Machine tools

Constructions and quality characteristics:The vulcanization guarantees the highest cohesiveness between rubber and steel.

  • Rubber to metal rails - metal parts primed, vulcanized to one or two sides
  • Rubber to metal elements - metal parts yellow aodized, vulcanized to one or two sides
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Rubber Buffers

Natural caoutchouc rubbers are characterised by their very high elasticity and tensile strength. Other qualities are their notch impact resistance and good abrasive resistance. Among all Elastomers these have the highest mechanical and dynamic load capacities. Natural caoutchouc is not resistant to electrolytic liquids, aliphatic, aromatic and chlorinated hydrocarbons.

Oil and natural gas are the basic materials for synthetic caoutchouc. For many years this has been a substitute material for natural caoutchouc, but today this synthetic caoutchouc is used increasingly as first choice for many applications. Today there are a wide range of synthetic caoutchoucs, whose properties allow a variety of applications thereby, establishing the use of rubber technology within modern methods.

Moreover, rubber is not merely a chemical substance, but a compound of many different materials. The varied mechanical and anti-corrosive properties can only be achieved by a recipe of several hundred substances. Caoutchouc as a macromolecular material provides the elastic components of the rubber. The mechanical properties, such as breaking elongation, resilience elasticity, strength and continuous breaking strength are dependent on it. The addition of chemicals and other additives and the subsequent vulcanization process make the material useful.

The multitude of additive combinations as well as the many physical forms means that for most problems there is a solution.

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Hose Reels

Conductix-Wampfler hose reels can be fitted with hoses for compressed air, water, gas, oxygen, hydraulics, petroleum, oil or grease and are used over a wide range of sites, especially where pneumatic tools are moved, or hoses are pulled out and stored. Our extensive range of hose reels offers a solution for almost every application and improves productivity and safety on the job keeping moving hoses away from the shop floor.

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Spring Hose Reels

Conductix-Wampfler spring hose reels are used for the automatic reeling of hoses for the transfer of fluidic and aerially elements to various types of moving equipment. These include movable production equipment, mobile cranes, irrigation or cleaning systems.

These machines are mainly track-based and operate in a straight line either horizontally or vertically. Single channel/multi channel swivel can be used for air, water and hydraulic oil transmission. The maximum pressure for swivels is 300bar.

According to the customer needs there are also customized solutions available, e.g. double hose reels for hydraulic luffing jibs.

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Cable Reels

Conductix-Wampfler Cable reels are mainly used for energy supply to electromechanically driven tools in workshops and industrial applications. The cables are not lying on the shop floor, what improves safety levels in companies and enhances the operational life of the cables. Conductix-Wampfler offers cable reels from 2 x 1 mm, with 7 meters pay-out length, through 8 x 1.5mm and 30 meters pay-out length, up to reels that are suitable for grounding tank wagons, with 1x16mm and 15 meters pay-out length.

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Spring Cable Reels

Conductix-Wampfler spring cable reels are used for the automatic reeling of cables on various types of moving equipment. These include hoisting and other material handling devices; e.g. portal cranes, grabs, magnets, lift and working platforms, machinery, mobile cranes, transfer cars or cleaning systems.

These machines are mainly track-based and operate in a straight line either horizontally or vertically. For the use on spring driven cable reels Conductix-Wampfler offers a comprehensive range of special reeling cables to transfer low voltage electric power and control signals to the moving machinery.

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Charging Contacts

Conductix-Wampfler brings our extensive knowledge of mobile industrial electrification to Charging Contact solutions. Charging Contacts maximize operational time by taking advantage of opportunity charging of batteries or capacitors any time equipment is stationary. The opportunity to charge can occur at staging areas, workstations, loading/unloading stations, and turn arounds. Charging contacts eliminate the need for manual or automated battery swaps, as well as manual plug in charging. Profitability and productivity are optimized.

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Slip Rings

  • diameter 30 mm up to 360 mm
Conductix-Wampfler industrial slip rings provide the solution to transmit electric power and electrical signals from stationary to rotating units in all types of machines like revolving cranes, rotating purifiers in sewage or water treatment facilities, carrousels, manipulators, wrapping machines, radar and antenna dishes, theatre stages, wind turbines as well as in cable reels. Our fully developed and versatile standard program facilitates to assemble slip ring assemblies with any number of poles. Current ratings up to 1200 A and voltages up to 24 kV are possible. The range in size for the slip ring assemblies starts with 30 mm up to 360 mm diameter and lined up to 100-poles.
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