Competent Engineering Company

Pali Road, Faridabad, Haryana

The bulker unloading systems offered by us are manufactured using excellent quality material that is sourced from most authentic vendors after doing an extensive market research. Widely acknowledged for sturdy construction, high load bearing capacity and excellent performance; these bulker unloading unit blowers are used in cement and fly ash feeding from bunker to silos.

bulker unloading systems for cement / fly ash bulker unloading. Twin lobe high volume low pressure blower makes it easy to unload the bulkers within an hour as per material characteristics. This reduces the dependability on the availability of compressor mounted bulkers.

A dust collector is a system used to enhance the quality of air released from industrial and commercial processes by collecting dust and other impurities from air or gas. Designed to handle high-volume dust loads, a dust collector system consists of a blower, dust filter, a filter-cleaning system, and a dust receptacle or dust removal system. It is distinguished from air cleaners, which use disposable filters to remove dust

Dust collectors are used in many processes to either recover valuable granular solid or powder from process streams, or to remove granular solid pollutants from exhaust gases prior to venting to the atmosphere. Dust collection is an online process for collecting any process-generated dust from the source point on a continuous basis. Dust collectors may be of single unit construction, or a collection of devices used to separate particulate matter from the process air. They are often used as an air pollution control device to maintain or improve air quality.

Pressure Release Valve are used the discharge the high pressure in the cement silo. Those valves start to run when the pressure value reaches the pre-set pressure limit value.

Those valves are the equipments that keeps the pressure in the cement silo in desired values and prevent the cement silo filter from breaking down.

The cement is transferred from silobus to cement silo with high pressure. In case there is no cement in the silobus, only the air is transferred into the cement silo and thus there occures high pressure in the cement silo. At this moment if Pressure Release Valve do not start to run , the cement silo and the cement silo filter can be damaged seriously.

We Manufacturer various types of aggregate feeding systems for batching plants of different design and manufacturers. Aggregate belt feeder withrotary chutearrangement for compartment batchers, radial conveyors and shuttle conveyors for in-line type

some of them. Quality and branded bought out items like, motors, gearboxes, rubber belts are key to hassle free operations of the products. Choice of different inclinations and belt widths offers various models suitable from 30 cum to 160 cum capacity batching plants.

A Concrete bucket (also called a scoop to qualify shallower designs of tools) is a specialized container attached to a machine, as compared to a bucket adapted to the form of a human being. It is a bulk material handling component.

The Concrete bucket has an inner volume as compared to other types of machine attachments like blades or shovels. The bucket could be attached to the lifting hook of a crane, at the end of the arm of an excavating machine, to the wires of a dragline excavator, to the arms of a power shovel or a tractor equipped with a backhoe loader or to a loader, or to a dredge

Pressure Release Valve are used the discharge the high pressure in the cement silo. Those valves start to run when the pressure value reaches the pre-set pressure limit value.

Those valves are the equipments that keeps the pressure in the cement silo in desired values and prevent the cement silo filter from breaking down.

The cement is transferred from silobus to cement silo with high pressure. In case there is no cement in the silobus, only the air is transferred into the cement silo and thus there occures high pressure in the cement silo. At this moment if Pressure Release Valve do not start to run , the cement silo and the cement silo filter can be damaged seriously.

Fluidizing system involves distribution pipe and nozzles. Distribution pipe is assembled into cement silo by fixing parts that are pre-assembled in to the cement silo. This system makes the cement in the cement silo bloated out. The advantage of this system does not harm the metal structure of the cement silo like the systems with vibrators do.

Silo Top Filter is a cylindrically shaped dust collector for venting of pneumatically filled silos. The stainless steel body contains vertically mounted, Silo Top Filter filter elements. The air jet cleaning system is integrated in the hinged weather protection cover. Silo Top Filter has Compact 800mm (30in) diameter 304 stainless steel body with bottom flange, 24.5m2 (264 sq ft) filter surface, High filtration efficiency due to Low dust emission level due to B.I.A.-certified filter media, Maintenance-free air jet cleaning unit integrated inside weather protection cover.

• Safe weather protection cover with lockable snap hook,
• No tools required for filtering element removal,
• Perfectly accessible due to compact design,
• Complete replacement of filter media by only one person within a few minutes.

A butterfly valve is a valve which can be used for isolating or regulating flow. The closing mechanism takes the form of a disk. Operation is similar to that of a ball valve, which allows for quick shut off. Butterfly valves are generally favored because they are lower in cost to other valve designs as well as being lighter in weight, meaning less support is required. The disc is positioned in the center of the pipe, passing through the disc is a rod connected to an actuator on the outside of the valve. Rotating the actuator turns the disc either parallel or perpendicular to the flow. Unlike a ball valve, the disc is always present within the flow, therefore a pressure drop is always induced in the flow, regardless of valve position.

Minimum - Maximum level indicator is a limit value indicator that is used to check the cement filling volume in the cement silo. This indicator is used to determine the maximum and minumum level of the cement in the cement silo by using of rotary motion.

When the cement amount in the cement silo reaches the turning pedal of the indicator, there occures a signal shows that the cement amount has reached to that level. When the cement amount goes down under the indicator level, the turning pedal starts to move again and thus the other units of the system start to move too. Minimum - Maximum level indicators usually are used to determine filling level of the material which has 0, 5-2, 0 ton/m density in the cement silo and mostly they are assembled on bottom and top parts of the cement silo.

The Screw Conveyor are used to transfer the cement from big bags and bags to cement silo and cement batchers. Screw Conveyor which have galvanized maintenance covers and special intermediate bearings, also are equipped with central lubrication system. This system is designed to provide operating convenience to our customers and is implemented in all Screw Conveyor as standart.

Competent Engineering Company is one of renowned manufacturing company situated at Industrial township of Faridabad, Haryana, India. Our company has been in the business of developing, manufacturing and marketing of various construction equipments for more than a decade now and still counting with the emerging new business models and trends in the industries, we are focused in its drive to provide innovative design, state-of-the-art technology, and quality based world-class product, which are well accepted in the market because of its prompt & effective after-sales-service and higher performance on price ratio. Competent has contributed in several industries of national importance in India like Roads, Railways, Metros, Power Plants, Ports, Airports, Refinery, Engineering Industry, Hydro Power, Chemical and Fertilizer Plants, Heavy Project Engineering Industry, Cement Industry, Defence Projects etc. to name a few. We have never compromised on the quality and the services provided to the customer.

Bucket elevators are designed to move flowing powders or bulk solids vertically. Bucket elevators use an endless belt or chain and have a series of buckets attached to it. Bulk material is spread into an inlet hopper. Buckets (or cups) dig into the material and convey it up and over the head sprocket/pulley, and then throw the material out a discharge throat.
Bucket elevators are not self-feeding, and are fed at a controlled rate. The buckets are usually where the chain or belt path is vertical or steeply inclined in a single plane. The buckets are returned back down to a tail pulley or sprocket at the bottom.
There are four broad classifications of bucket elevators: centrifugal, continuous, positive, and internal discharge. The most commonly used are the centrifugal and continuous discharge elevators. Orthman Conveying Systems' industrial bucket elevators are made in a variety of shapes, weights and sizes, all utilizing centrifugal buckets or continuous buckets

Continuous bucket elevators are used to handle friable, fragile materials because they minimize product damage or are used to handle light fluffy materials where aeration of the product must be avoided. Continuous bucket elevators have buckets spaced continuously and operate at slower speeds. The continuous bucket placement allows the force of gravity to discharge their load onto the inverted front of the proceeding bucket. The bucket then guides that material into the discharge throat on the descending side of the elevator.