List of Other Products by Cleanster Machines from Pune, Maharashtra.

Our Products

Cleaning Machine 4 Products available
Conveyors 3 Products available
Filters
2 Products available
- Paper Band Filter /Gravity Filter
- Compact Band Filter
Washing Machine
1 Products available
- Cabinet Type Spray Washing Machine
Washers
1 Products available
- FIXED TABLE TYPE SPRAY WASHER WITH RINSE STAGE
Separators & Strainers
1 Products available
- Oil Skimmer
Filter Components
1 Products available
- Filter Housing
Others Products 3 Products available

Other Products / Services

We offer a complete product range of Oil Coalescer, Leak Test Machine. and Machine For RPA

Cabinet Type Spray Washing Machine

FRONT LOADING & UNLOADING CABINET WASHER

Cleanster Machine built cabinet type spray washing machine with rotary table and designed for large size and batch cleaning process, while retaining the cost-effectiveness of the equipment.
Cabinet type cleaning machine are available in different turntable/ fixed square baskets sizes ranging from 600, 800, 1000, & 1200 mm dia. and have loading heights to meet the requirement of your process.
Cabinet type cleaning machine can be customized and is available in single chamber, common point load / unload with single or multi tank with multitier filtration system suit your specific application requirements.
These equipments can be designed with independent component rotation/ fixed for specific parts.
Programmable control panel with human machine interface (HMI).
High Pressure Spray nozzles for internal cleaning.
Suitable for large parts, machined bodies and batch type production.

Operation of the machine :-

The parts to be cleaned are sprayed with a high flow via the spray bars, which rotate either through spray pressure or a mechanical drive. The spray bars are mounted with flat pattern nozzles, which provide efficient cleaning results. The machines are fully insulated with stainless steel panels, and therefore the wash water can be heated up to 90C. Normal working temperature is from 60 - 75C.

Design and user friendliness:-

The R 6272 A is designed totally in stainless steel both inside and out. To give the machine a more simple and neutral appearance, we have integrated a lot of components into the machine. The system has a compact construction, which makes it easier to operate. On the outside, you will find only the control panel. From this it is easy to programmed and operate the machine and make various adjustments, such as setting the speed and temperature of the separate wash tanks.
At Cleanster machines our objective is to produce high quality, reliable equipment. Therefore we work carefully with all the details on our systems, but reliability is always the most important consideration. We also strive to make our machines look good. We design all our machines, so they appear functional and simple. Therefore you will find few external components on our machines. Noise of machines are minimized by integrating any noisy parts into levels the internal framework construction of machines and then using sound insulating panels. With Cleanster Machines you get a reliable and simple machine with the functions you need. Our manufacturing philosophy is The fewer the parts, the better the quality!

Wash day and night

The R 6272A Cleaner is perfect for installation in any production lines, where machines have to run continuously for 24 hours. The machine is equipped with an efficient return flow system, which returns the cleaning solution through a filtration system to the wash tank. The wash water is continuously filtered and collects any loose debris from the components. On the pressure side of the pump system, efficient pressure filters are installed to prevent nozzles blocking, which could otherwise reduces the cleaning performance.

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Oil Skimmer

OIL SKIMMER

An oil skimmer is a machine that separates a liquid from particles floating on it or from another liquid.
hese technologies are commonly used for oil spill remediation but are also commonly found in industrial applications such as removing oil from machine tool coolant and removing oil from aqueous parts washers.
The working principle is based on a linear movement of parts through the process; parts are conveyed through the different stages of the process at controlled and changeable speed. Parts can be moved in continuous or indexed for precision cleaning of holes and recesses.
Conveyors can be designed in many ways with steel belt, chain and rod type to carry parts or baskets and with necessary parts holding fixtures.
Dedicated pneumatically operated reciprocating pressurized spray manifolds with wrapping effect for precision cleaning to attain cleanliness values and to suit parts and the process requirement.
Drying systems using air knife with low compressed air consumption or regenerative blowers at an elevated temperatures for water dry off effect.
A common application is removing oil floating on water.
Suitable for manufacturing, automobile and aeronautical industries.

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Paper Band Filter /Gravity Filter

PAPER BAND FILTER

The paper band filter is a combination of a wire supported mesh with straight rod conveying the filter paper as the filtration medium. This is the fully automatic & includes a clean coolant tank, dust bin, non woven synthetic filter fabric (normally called as filter paper) driving system, control system.
Flow rates from 40 to 850 litres/min.
Various grades of filter media.
Integral coolant pump option
Gravity feed from as little as 400mm from floor level.

APPLICATIONS :-

For the separation of particles from all types of liquids.
Machines such as grinding machines, washing machines, lathes, rotary and inline transfer machines, honing machines, tube drawing machines, process waters and all types of solidsliquid separation.
Water treatment and effluent control, etc.

ADVANTAGES:-

Low Running Costs The power required is minimal, as the filter only operates when the filter medium is contaminated, so only operates a few times a day. Rolls of filter paper may last many months and are competitively priced.
Easy to Install The unit is free-standing and only needs gravity inlet connection, return pipework to the machine (flexible or rigid pipe) and a mains electrical connection. In all, three to four hours work.
Liquid Life Coolant life is greatly extended with reduced topup.
Bacterial growth is inhibited by the efficient removal of contamination
Labour Saving The roll of filter paper and collection bin only require occasional attention.

PRINCIPLES OF OPERATION:-

The coolant enters the filter via a flow dispenser and falls directly onto the filter media bed, which is retained in a pool state by an endless steel mesh belt. The coolant passes through the media which retains the solids and flows directly into the clean tank where it can be pumped back to the machine head. When the media is contaminated, the liquid level rises raising with it a ball float, which in turn actuates a switch and causes the endless belt to move forward via a reduction geared unit. The contaminated filter media is discharged into a waste bin. Whilst the belt is moving forward, the clean media is brought on, thus allowing the coolant to pass freely and the float to fall.

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Filter Housing

(DUMMY CONTENT)

An oil skimmer is a machine that separates a liquid from particles floating on it or from another liquid
hese technologies are commonly used for oil spill remediation but are also commonly found in industrial applications such as removing oil from machine tool coolant and removing oil from aqueous parts washers.
The working principle is based on a linear movement of parts through the process; parts are conveyed through the different stages of the process at controlled and changeable speed. Parts can be moved in continuous or indexed for precision cleaning of holes and recesses.
Conveyors can be designed in many ways with steel belt, chain and rod type to carry parts or baskets and with necessary parts holding fixtures.
Dedicated pneumatically operated reciprocating pressurized spray manifolds with wrapping effect for precision cleaning to attain cleanliness values and to suit parts and the process requirement.
Drying systems using air knife with low compressed air consumption or regenerative blowers at an elevated temperatures for water dry off effect.
Suitable for manufacturing, automobile and aeronautical industries.

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Oil Coalescer

OIL COALESCER

This type of system is normally used to remove tramp oil from the base fluid or coolant in agitated form.
Oil has lesser density as compared to water. So, if any reason mixes them with water or water based coolants they float on the surface when the mixture is made stable. This is very basic method of removing tramp oil from the water or water-based coolants. To avail this characteristic of oil the stable zones are specifically prepared in the fluid handling systems.
But if the fluid is in agitated form then tramp oil cannot get sufficient time to float on surface and hence specific systems are necessary. COALESCING is one of the methods adopted to remove tramp oil from such fluids. The tramp oil is in form of small goblets scattered in the fluid. Unless these goblets come together and form a globule it wont float on the fluid surface.
For achieving formation of globule of the oil, the fluid is passed through the layers of material, which has affinity to oil. The fluid from which oil is to be separated is passed at a very slow velocity through the layers of this material. The velocity reduction is achieved by diverting fluid through no. of partitions. During the passage the goblets of oil gets attached to the surface of coalescing material and form big globule. This globule floats on the surface, from where it is taken out to drain.
As in case of filtration of the suspended solids the stage filtration is done to achieve required degree of fine filtration. This reduces load of contaminant on the fine filter element. Similarly in case coalescer type oil removal system coarser coalescing and dense coalescing pads are used to have finer separation.

Properties :-

Loss of cooling & wetting properties.
Depletes emulsifier
Nullifying rust-inhibitor

Application:-

Component washing machine.
Machine tool coolant tank .
Effluent treatment plant .
Waste water treatment plant . .

Silent Feature

Suitable for all type of oil namely hydraulic oil , lubricant oil , cooking oil etc.
The unit are compact & trolley mount hence offer high mobility.
Remove oil in offline mode.
System uses no filter, no additional special parts, hence no replacement or recurring cost.

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Leak Test Machine.

INTRODUCTION

In the cleaning industry, components and systems must be leak tested to ensure that cleaning leakages are below specified limits.
THE THREE BASIC FUNCTIONS OF LEAK TESTING ARE
1) determining if there is leakage or not (detection),
2) measurement of leak rate and
3) leakage location.
There are many methods and types of test equipment for solving these problems, but unfortunately there is no single technique that fits every situation. Each test method is suitable only for a specific leak rate or for fixed forms and technologies. In most instances where leak detection is used, explicit leak rate measurement is not required, but the system must be able to recognize if the leak rate is above or below a specified level. This reference limit depends on the maximum acceptable leak rate, consistent with the reasonable working life expectation for final products, and, especially in certain countries, on rules and regulations constraints

2 LEAK TESTING METHODS
A leak can be defined as an unintended crack, hole or porosity in an enveloping wall or joint, which must contain or exclude different fluids and gases allowing the escape of closed medium. Critical leak spots in closed systems are usually connections, gaskets, welded and brazed joints, defects in material, etc.
2.1 WATER IMMERSION BUBBLE TEST METHOD
The water-immersion bubble test, also called "bubble testing" or "dunking", is a traditional and relatively primitive technique of leak detection. It consists of immersing a charged or pressurized part, usually with high-pressure dry air or nitrogen, in a water tank and watching for escaping bubbles. The larger and more frequent the bubbles, the bigger the leakage.
2.2 SOAP SOLUTION BUBBLE TEST
Instead of submersing the part in water, the pressurized unit to be tested is sprayed with a soap solution and the operator is able to see the bubbles formed by gas escaping from where the leak is. Soap solutions are available in many different types. Some have a brush applicator and others have a dabber (an absorbent ball attached to a stiff wire inside of the cap.) Some brands may even have a spray applicator to quickly cover large areas of tubing in a short amount of time. This is an advantage but is also messy and time consuming to clean up. Some soap solutions even have an antifreeze base to prevent them from freezing in the winter time. Others may have a lower density to make them even more sensitive to very tiny leaks. This method has a higher sensitivity than water immersion.
2.3 PRESSURE DECAY TEST
This method consists of pressurizing the system with a high pressure gas, usually dry air or nitrogen. Then the part is isolated from the gas supply and, after a stabilizing period, its internal pressure is monitored over time. The pressure drop p is measured in the time t. If the pressure in the system drops fast, there is a large leak present in that component or section of the system. If the systems pressure drops slowly, there is a small leak present. If the pressure remains the same, that component is leak-free.
2.4 VACUUM DECAY TEST OR PRESSURE RISE TEST
A vacuum decay test or pressure rise test works in the opposite way of the pressure decay test. This method involves evacuating the part to suitably low pressures and, after stabilizing the pressure, measuring the increase in pressure caused by test media entering the part. Only parts that are able to withstand external pressure can be tested in this way(e.g. thin-walled plastic parts cannot be tested due to the danger of collapsing).

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Machine For RPA

RUST PREVENTIVE DUNKING

These are high performance in-line conveyor washers for continuous cleaning of parts and used for higher throughout.
Packaged in single and multi - stage process with single parts or parts in batches.
The working principle is based on a linear movement of parts through the process; parts are conveyed through the different stages of the process at controlled and changeable speed. Parts can be moved in continuous or indexed for precision cleaning of holes and recesses.

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FIXED TABLE TYPE SPRAY WASHER WITH RINSE STAGE

R5272 ( FRONT LOADING ROTARY /FIXED TABLE TYPE SPRAY WASHER WITH RINSE STAGE )

R 5272 series type cleaning machine are multi - stage, single chamber design built for automatic washing rinsing with water based cleaning media followed by drying operation.
The constructional details and features of the R5272 are based on the single stage Rotary/fixed basket type but for the single /twin tank with multi tier filtration system for efficient pressure filters are installed to prevent nozzles blocking, which could otherwise reduces the cleaning performance. separate spray circuitry. For easy loading & unloading the platform is provided which is attached to chamber. R5272 is available in closed as well as in open system .
The wash processes are as 'high pressure clean - Rinsing - Drying' with intermittent dwell time for wash liquids to flow back to tank. The system is controlled by PLC with HMI or relay logic to set the parameters as per the process requirement with two hand safety for operator safeties.
These washers can also be customized for surface treatments prior to painting process.
Suitable for medium sized to large size parts, machined bodies and batch type production

Operation of the machine

In 5272 series The parts to be cleaned are sprayed with a high flow via the spray bars, which rotate/ fixed either through spray pressure or a mechanical drive. The spray bars are mounted with flat pattern nozzles, which provide efficient cleaning results. The machines are fully insulated with stainless steel panels, and therefore the wash water can be heated up to 90C. Normal working temperature is from 60 -70C.

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Compact Band Filter

The compact band filter is an upgraded version of regular paper band filter where the consumption of paper is very high and very low degree of filtration efficiency. The principle of our filter is by "Gravity + Hydrostatic Head " which is together offers the required pressure for the fluid media.
These are automatic and compact design giving high filtration efficiency. These are suitable for high flow rate and dirt content and low operating cost.

FEATURES:-

We custom design the system according to the requirement. The capacity ranges that we can provide are between 100 liters per minute to 1000 liters per minute.

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