Clayman Refractories

Virudhachalam, Cuddalore, Tamil Nadu

AlwaysCool roofs have the ability to reflect and reject heat because the roofs are prepared with material which has properties of high solar reflectance. A cool roofis one that reflects most of the incident sunlight and efficiently emits some of the absorbed radiation back in to the atmosphere, instead of conducting it to the building below. GLOBAL WARMING: The gradual rise of the earths surface temperature. Global warming is believed to be caused by the green house effect and is responsible changes in global climate patterns and an increase in the near surface temperature of the earth. SUPERIOR COOLER STABILITY: Produced from Premium Ultra white raw material that is uniformly distributed throughout the thickness of the paver ensures life time stability. Higher temperature adversely affects our health, our energy consumption and our environment. Cool roofs and pavements can help cool down buildings and cities. PROPERTIES OF COOL ROOFS: The two primary properties that characterize roofs are solar reflectance and emmittance. Surface with low solar reflectance; absorb a high fraction of the incoming solar energy. a fraction of this absorbed energy is conducted into ground and buildings, a fraction is convicted to the ambient air and a fraction(termed emissivity) is radiated back to the sky for equivalent conditions, the lower the emissivity of a surface, the higher will be the steady-state temperature. . Surface with low emissivity cannot effectively radiate to the sky and therefore get hot. for cool roof tiles application for new building the incremental cost of adding cool roofs is minimal or at times none. For existing buildings too, the additional expenses may be insignificant if the retrofit is properly integrated with the reroofing schedule. Conventional materials for standard roofing are now available with their cool roof counterparts. Due to much heat the roof surface expanded during summer and cracks formed. it closes after the temperature reduces during winter. the leak in roof is unavoidable. But if it is cool roof paved the building maintains the same temperature and no such cracks formed. The building becomes long life. For health condition the heat gives us sun storkes, stomach pain, heat balls, irritation to our eyes and sweating. We loose free living. ThereforeCool Roof Tilesinstallation is necessary to safeguard our life. We are manufacturing cool roof tiles from valuable and quality raw material in our plant at Vriddhachalam, Tamilnadu, India. AVAILABLE SIZES: Sizes available 12 x 12x20 mm thick and 10 x 10 x 15 mm thick. PAVEMENT METHOD: Cool Roof tiles can be paved with ordinary Sand and mixed with cement. BENEFITS OF COOL ROOFS: Cool roof provides numerous benefits at the micro level as well as the community level.Cool roofs conserve energy and enhance thermal comfort becaue the interior of a building is subject to less thermal flux. They assist in mitigating the urbanm heat island effect, and when installed comprehensively, can result lowered ambient air temperature on an urban scale. Cool roofs on the other hand keep the roof a more constant temperature and therefore tend to last longer. While reducing ambient air temperature. Cool roofs also improve air quality by curtailing or eliminmating smog formation. Smog is created by photochemical reqactions of air pollutants-higher temperature provides impetus to those reactions. Improved air quality also results in a reduction in heat releated and smog related health issues, including heat stroke and asthma. Thuscool roof and cool roof tilesgives us so many benefits and safeguarding our life. STRATEGIES:COOLER ROOFS, SHADE TREES:- Reduces a/c use. Reduces demand at power plant Less energy consumed Cooler roofs, cooler pavements, all vegetations 1. Reduces outdoor temperature-2.slows reaction rates-3.lower ozone levels and lower co2, nox and voc levels. We can feel immediate effect after pavements of cool roof tiles and the temperature

We manufacture Refractory bed material using high quality raw material that gives high performance, long lasting life. Refractory, Bed Materials are the most opt and essential materials with high strength and no-fusion used in High Temperature Boilers and furnaces in various industries. The refractory bed materials will attain more quality by its constitute composition they are classified. We use modern technology to provide our customers with the best in the industry.

Our Bottom Pouring Set Bricks are highly efficient as they are pressed in high capacity presses and then fired in tunnel kiln having temperature ranging from 1350C. Manufacturing Standards IS 6 and IS 8 quality to high Alumina 70%.

Clayman Refractories is Involved in manufacturing and supplying of Bottom Pouring Refractory Sets. These B.P. Sets are known for features such as neutral chemical nature and resistance to heat and moisture. Bottom pouring Sets are extensively used in diverse industries. We offer wide range of Bottom Poring Sets as per the diverse requirements of our industrial clients.

Our Bottom Pouring Set Bricks are highly efficient as they are pressed in high capacity presses and then fired in tunnel kiln having temperature ranging from 1350C. Manufacturing Standards IS 6 and IS 8 quality to high Alumina 70%.

Grog also known as fire sand is a ceramic raw material. It has high percentage of silica and alumina. It is used in the manufacture of ceramics. We provide with the finest quality of grog powder, prepared using high end technology. We have taken stringent measure to keep up with the high standards of production

Grog grains at Clayman are Used as Bed material in Cement factory, Sugar and Paper mill and in FBC Boiler

Fire Clay is an essential part of any refractory. Fire clay is a mud with high alumina content. It is usually lighter in color. Fire clay powder has the advantage that they provide high refraction, good plasticity, optimum granulated surface, resistance to adverse conditions and high temperature. Commonly Alumina content of fire clay ranges between 24% -34% Al and silica from 50% to 60%.

Fire Clay is an essential part of any refractory. Fire clay is a mud with high alumina content. It is usually lighter in color. Fire clay powder has the advantage that they provide high refraction, good plasticity, optimum granulated surface, resistance to adverse conditions and high temperature. Commonly Alumina content of fire clay ranges between 24% -34% Al and silica from 50% to 60%.
Fire Clay Powder Is Used In:

• All Types Of furnace
• Steel industry
• Sugar Plant
• Foundry

We provide with the best Fire clay, and we ensure that the impurities are kept to the minimum. We use high end technology that ensures that there is no compromise done on the quality of the product.

Tundish bricks are used as lining bricks in Tundish Vessel in Steel plants

• Size: 9 x 4 x 1 inches
• 9 x 4 x 1 inches
• 9 x 4 x 2 inches

Our refractory mortars and the high alumina mortars are primarily used for joining the refractory fire bricks, fire clay bricks and the high alumina bricks. The mortars are used for laying the basic layout of the bricks. We believe that we should provide the best quality product and hence we use products of superior quality for the mortars. Our advanced technologies enable us to provide a superior blend of products. They are constantly undergoing stringent tests to give you a quality product.

Bed Materials are the most opt and essential materials with high strength and no-fusion used in High Temperature Boilers and furnaces in various industries. The refractory bed materials will attain more quality by its constitute composition they are classified. We use modern technology to provide our customers with the best in the industry.

we manufacture refractory bed material using high quality raw material that gives high performance, long lasting life. refractory.bed materials are the most opt and essential materials with high strength and no-fusion used in high temperature boilers and furnaces in various industries. the refractory bed materials will attain more quality by its constitute composition they are classified. we use modern technology to provide our customers with the best in the industry.

types of refractory bed materials we manufacture:

i.s. -6 quality refractory bed materials

is-6 - we manufacture this finest bed material which is prepared using modern technology and satisfies all the requirement of the customers. the quality of the bed material is upto 30% alumina.

i.s. -8 quality refractory bed materials

this material has a quality of 40% alumina, which is manufactured for our specific customers.

iron free refractory bed materials

we use virgin material to manufacture iron free bed material. it has above 50% alumina content. the specific feature of this product is that it provides dense refraction.

fbc boiler

fluid bed combustion (fbc) has emerged as a viable alternative for conventional firing system. it has significant advantages and offers multiple benefits due to which fbc model has an added advantage over the other.

the fbc will take place at about 8400o c to 9500o c . since the temperature is much below the melting of ash and associated problem are avoided.

the gas velocity is maintained between minimum fluidization velocity and particle entrainment velocity. this ensures static operation of the bed and avoids particle entailment in the gas stream.

the important feature of the atmospheric fluidized bed combustion is the constraint imposed by the relatively narrow temperature range within which the bed must be operated. with coal, there is risk of clinker formation in the bed if the temperature exceeds 9500o c and loss of combustion efficiency if the temperature falls below 8000o c. for efficient sulphur retention, the temperature should be in the range of 8000o to 8500o c

the distribution plate is protected from high temperature of the furnace b

refractory lining

a static layer of the bed material

water cooled tubes.

Castable cement used for laying refractories with 50% Alumina content, Packed in 50 kg Gunny bag

We present to you with a wide variety of low cement Castables, which are available in varied alumina content, based on the spectrum of application. They are mainly designed for abrasion resistance application. These low cement Castables are installed with high intensity mixing machine and vibrating equipments. They are widely used in furnaces such as ladle back up lining, sintering furnace roof and soaking pit covers. Apart from these applications, we prepare these Castables as per the customer specifications.

we are manufacturing heat insulation solar reflective, anti skid, anti fungus, non ceramic, thermal resistant white cool roof tiles in 12 x 12 x 20 mm and 10 x 10 x 15 mm thick tiles.

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