Chamunda Pharma Machinery Pvt Ltd

Vatva, Ahmedabad, Gujarat

A high output (suitable for large batch production more than half a million tablets/hr. max.) double sided tablet press with pre-compression and hydraulic power pack and auto lubrication, designed and engineered such that it adheres to the latest cGMP standards.

Ability to incorporate so many customized functions and features. The GIGA PRESS is available with a choice of turret having 51, 61, 75, 81 stations to give higher output.

The basic objectives while designing/producing this Ulti Press are what our customers i.e. You want and Customization Philosophy.

WYWYG=What You Want You Get

And this reflects our ownF-6 Technology

• Advanced Double Sided High Speed Tableting machine for large batch production
• In compliance with cGMP guidelines
• Higher output up to 583, 200 Tab/hr*. (max)
• Excellent accessibility for quick cleaning
• Front controls
• Main motor & force feeder motor driven through ACVFD
• Force feeder drive from bottom
• Improve tablet quality due to pre-compression system
• Hydraulic Power Pack system
• Auto Lubrication
• Upper punch penetration
• Safety interlocking for upper guards
• PLC system (optional)
• SCADA system with computer interface (optional)
• Hydro-Pneumatic system (optional)

Separation of solids from solids, liquids from solids and gradation of materials in accordance with their sizes have always presented problems, especially when large quantity of material is to be processed through finer screens. In recent times the most important development that look place it the replacement of the conventional reciprocating motion by the gyratory motion in sieving and straining operations. Even if a particle is small it would pass through a screen only if its configuration relating to the opening is favorable.

For a non-isometric particle, the axis must be correctly aligned with respect to the place of the screen. And the center of gravity of the particle must be above the aperture at any instant. Further, the amount of material on the screen should be such that passage of small particles is not obstructed by larger particles.

It is therefore necessary to impart horizontal rotary motion to the particle by rotary motion to the particle by suitable means. Care also has to be taken to ensure that such motions, particularly during dry sieving of grading operation, should not be vigorous so as to cause size reduction of particles themselves or damage to the screen.

CLIT Sieving Grading and Straining Machines was specially developed with above design features to provide gyratory vibration. The amplitude of vibration is adjustable to suit processing needs.

ISSAC Ci 10008 is a part of the new Chamunda Intelligent Series Machines. It is a High Speed Single Rotary Tableting Machine with interchangeable Turret.

This highly sophisticated and intelligent machine is fully automated and is provided with Supervisory Control and Data Acquisition System (SCADA). The machine is equipped with advance features required for the purpose of high quality pharmaceutical production. Built on the principle of latest tablet technology, Isaac Ci 10008 is a highly versatile and ideally suitable for medium to large batch size productions.

Virtually a tool less design ensures rapid removal and immediate access to the various components in the Tablet Zone. Feeding system, Hooper, Discharge Chutes can be removed in no time for cleaning. This results in achieving optimum change over time.

The advance feature of interchangeable turret enables it to incorporate all three type of turrets on a single machine. Swing type pre and main compression rolls, equal main and pre-compression forces and all the tablet parameters can be controlled through a touch screen as the machine is provided with Servo Drives for all the tablet controls.

This is available with choice of turret having 37, 45 and 61 stations, corresponding to the various tooling requirements.

• Single rotary high speed tableting machine
• Output up to 366, 000 Tablets / hour*
• Interchangeable Turret with change over time under 60 Minutes.
• Swing type equal sized pressure rolls with equal Pre and Main Compression Force up to 10 tons
• Fully Automatic Controls Supervisory Control & Data Acquisition System (SCADA)
• Main motor and Force Feeder motor driven through ACVFD.
• Dial-less machine provided with drive motors for tablet parameter setting.
• Audit trails and summary reports.
• Batch data reporting and printing.
• Adjustable Upper Punch penetration through drive motor.
• Safety Interlocking for Upper and Lower Guards.

Fluid Bed Dryer offers a lucid solution to drying of wet granules, crystalline or coarse materials. It utilizes the principle of passing the hot air at a high velocity through the bed of the material to be dried, thus causing it to fluidize.

The blower situated on the exhaust side of the dryer operates no negative pressure principle, which creates the induced draught and sucks in the fresh air into the dryer. A stream of hot filtered air is introduced from the bottom of product container containing the wet material. This container is provided with the air distribution plate and Dutch sieve. The air stream is passed through the bed of the material and fluidizes the product particles by creating the turbulence in the product container. Due to fluidization each particle gets surrounded by hot air, which leads quick & uniform heating and drying. Filter bags provided at the top prevent escaping of particles from the machine.

• In compliance with cGMP guidelines
• Modular Design
• Uniform Drying with reducing Drying time
• Quick Dismantling of Dutch Sieve & Perforated Sheet at the Product container
• Online Sampling Device (optional)
• Fully Automatic Operation through Programmable
• Logic Controller (optional)
• Product Container with Stirrer (optional)
• Flameproof Construction (optional)

# The blower motor of higher capacity will be required in machine ifsupplied with HEPA, Scrubber & ducting length above 5 meters.

The Horizontal main drive, CPMHD GMP Model 220V AC, which is completely maintenance free, has 1 HP 0.75 KW, three phase AC motor. The motor rpm can be controlled with AC variable drive to adjust the speed steplessly from 0 to 400 rpm. The process time is auto controlled through timer relays.

The various attachments can be quickly attached & interchanged to the main drive unit. A separate power supply socket is also provided for the attachments requiring heating.

I/P power :220 V, single phase.
Electric Motor :1 HP AC, 220 V, 50Hz, 3 Phase, Flange Mounted, 2810/3400rpm
AC Vari-Drive :0.75 KW / 1HP, 220 V AC, 1 Phase (input), 3 Phase(output), 50Hz
Dimension :535 x 285 x 535 mm
Net Weight :69.50 Kg

The Universal Gear is required for adjusting the operating angle & for the speed reduction of various attachments. The gear allows infinitely variable adjustment of angle of operation from (0 to 60) degrees. The Gear is common to the following attachments (it is not necessary to purchase an individual gear for each attachment, they are interchangeable).- Miniature Ball Mill.
Coating Pan.
Cube Mixer.
Polishing Drum.
Double Cone Mixer.

This apparatus is used for moulding suppositories, lipsticks and similar products. This equipment permits melting, agitation and mixing during the filling operation. Stainless steel kettle and agitator are heated by a glycerin bath and 1000 watt heating element. Thermostat permits adjustment of temperature of kettle contents from 20o to 100o C by 1 graduations.The sled, below the filler nozzle, holds any type of mould. It is adjustable in all directions and controlled by a hand wheel. Capacity of kettle is 3.5 liters. Heating jacket requires 2.75 Kg. of glycerin. Production varies with material, moulds etc., but production rates up to 4, 000 moulds per hour are not unusual. The pot for filling and moulding suppositories and lipsticks is suitable for screwing on all main motor drive units.

The mould as per the requirement of customer can be designed at extra cost.

Agitatorcan mix all types of different viscous liquids. Agitator consists of stirring kettle arm and agitating driving unit. The kettle and stirring arm are made of stainless steel. Agitator is used for stirring, agitating & beating all kinds of liquids, emulsions, suspensions and similar mixtures. The kettle can be supplied with double jacket for cooling and heating by water (optional). The agitator is suitable for screwing on all main drive units.

Laboratory Kneader is operating on the Z blade principal. It comprises of a mixing though inside of which two Z-shaped mixing blades rotate towards each other at different speed.The special shape blades with differential speed at which they operate cut down substantially the required batch mixing time. The bowl and Z mixing blades are made of stainless steel.

The bowl having acrylic cover which allows visual observation of mixing and above cover is having electro-magnetic safety switch. The Laboratory Kneader is suitable for screwing on all main drive units.

This machine is used in the preparation of ointments, salves, pastes, doughs and similar products. The hourly production is from 2 Kg. To 12 Kg. depends upon the consistency of the material. The rolling action is produced by three hard stainless steel rollers, which are 110 mm long, and 50 mm diameter. The two outer rollers are spring supported to eliminate the possibility of damage to the rollers or to the operating mechanism. Space between rollers is regulated by turning one thumbscrew. The roller mill is suitable for screwing on main drive

An ideal mixer for creams, ointments, pastes, and liquids, but also for wetted powders. The sturdily constructed planetary gear can be equipped with various mixing and kneading attachments, made of stainless steel. Depending upon type of the material to be processed, a dough arm, a mixing paddle. Any material, which sticks to the walls of the kettle, is scraped continuously by the Teflon scrapper, which is shaped to fit exactly the kettle wall. Therefore, homogeneous mixing results in the shortest time.

The Vacuum planetary mixer is suitable for screwing on main motor drive

Ball Mill can be used for grinding crystalline material, for mixing dry materials and under certain conditions wet materials. Ball Mill consists of three main parts. Drive unit with stand, Ball Mill jar with cover and stainless steel balls. The jar cover is held in place by a knurled screw and support, which forces it against a rubber gasket for airtight seal. The Ball Mill jar top cover and balls are made of stainless steel material. Ball diameter is 5/8. The ball Mill jar rests on two rollers. The speed rotation is controlled by electronic speed controller. The Ball Mill jar & balls may be sterilized in a water bath. The Ball Mill is suitable for screwing on main drives.

The mini ball mill is suitable for preparing small samples for analysis / for grinding or mixing small quantities of powdery substances. The ball mill is attached to the main motor Drive through Universal Gear Type (UD).The miniature ball mill utilizes 5/8 mm diameter S.S. balls.

This machine is equipped with an oscillating rotor suitable to manufacture wet granulates of various granule sizes. Sieves are easily interchangeable. Rotor, sieve and all parts coming into contact with the materials are constructed of stainless steel. Each apparatus is supplied with one sieve each of 1.0 and 1.6 mm mesh size.
The following mesh sizes are available for the wet granulator type WGS on request. 0.315, 0.63, 0.8, 1.0, 1.25, 1.6, 2.0, 2.5, and 3.15 mm. The capacity of the machine depends on the material and the mesh sizes of the sieve and is maximum 20-25 Kg*. per hour. The wet granulator is suitable for screwing on main Motor drive. The output depends on the material and the mesh size of the screen.

The MSS operates on the rotating cam principal. The intensity of the vibration can be adjusted by changing the speed of the drive unit. The shaker can be fitted with various stainless steel sieve sets according to the customers requirement. Sieve Shaker is suitable for screwing on main Motor Drive

An ideal mixer for creams, ointments, pastes, liquids, and wetted powders. The sturdily constructed planetary gear can be equipped with various mixing and kneading attachments, made of stainless steel each of which is easily interchangeable. Depending upon type of the material to be processed, a dough arm, a mixing paddle or a wire whip can be supplied at an extra cost. Any material, which sticks to the walls of the kettle, is scraped continuously by the Teflon scrapper, which is shaped to fit exactly the kettle wall. Therefore, homogeneous mixing results in the shortest time can be achieved.The planetary mixer is suitable for screwing on all main motor drives.

• In compliance with cGMP guidelines
• Effective blending with help of mixing baffles.
• Quick Dismantling of mixing baffles for easy to clean bins and baffles.
• Fully Automatic Operation through Programmable Logic Controller (optional)
• Flameproof Construction (optional)
• ACVFD as an optional feature
• Pneumatic loading system (optional)

Used in the preparation of oil-in-water and water-in-oil construction in quantity upto 15 Ltr. per hour. A piston pump produces homogenization. Materials may be fed to pump either from a hopper, having a capacity of 1.5 litters, or a screw nozzle may be attached with a suction filter, which sucks the premixed materials from a storage container.

Homogenization takes place by the forward and backward movements of the piston. A vacuum is created during the backstroke of the piston, which sucks the liquid back. During the forward movement of the piston, the liquid is pushed against the tip of the nozzle.

Adjustment of the nozzle determines the fineness of the homogenization. Homogeniser is equipped with a graduated scale. Hopper, piston and nozzle are made of stainless steel. The homogeniser is suitable for screwing on all main drive units.

Accessories:

1. Heat able Funnel.Made of stainless steel supplied with electrical heating unit to maintain temperature to 60o C (140o F).2. Filler and CirculatorTo speed bottle filling permits filling directly, into bottle and recirculates overflow material to hopper for re-homogenization.

Double Cone Mixer is useful for free flowing product or granules. It operates on free flow principal. The mixing is achieved by the cone. The mixing drum made out of stainless steel having capacity of 5 ltrs. Operational capacity is 50% to 60%. The cone mixer is suitable for screwing on all main drive units.

The felt-lined drum is designed for polishing coated tablets. The covers, which locks quickly into places with three snap closures, as well as the bottom of the drums are lined with felt. All felt parts are easily exchangeable.

The cover is fitted with acrylic sheet window, which permits the observation of the polishing process. The polishing drum is suitable for screwing on all main motor drive units through Universal gearing (UD).

The attachment is suitable to fill drip free and dose accurately, ointments, creams, pharmaceutical and cosmetic emulsions, toothpaste, oil paints, liquids, detergents, jam, mustard, ketchup, honey and similar products into tubes, jars, bottles, plastic containers, etc. Other advantages are the easy adjustment, the quick removal of the pump and hopper for cleaning and sterilizing and the really space saving design as a table machine.It has a filling range from 50 to 200 ml. In order to obtain exact filling volumes, cylinder and piston must be changed over when filling smaller quantities than 50 ml. Depending upon the type of product, an exchangeable nozzle is used which is supplied with the apparatus in three different diameters, with openings of 2mm, 4mm & 8mm.

The hopper has a capacity of 18 litres, and all parts in contact with the material to be filled are made of stainless steel. The Dosing Filler is designed to be connected on all main drive units.

Some of the advantages of this machine are, accurate dosing, drip free filling, easy adjustment, fast disassembly of the pump and valves for cleaning and sterilizing and really space saving design as a table machine.

The Dosing Filler fills and dispenses all liquids with two pumps and valves made of stainless steel each of them ranging from 10 150 ml.

If volume of less than 25 ml. have to be filled, smaller pumps and valves must be used. If filling quantities of 150 250 ml. are required, both pumps can work on one common filling needle. Different sizes of dosing pumps can be supplied. Filling needles are made of stainless steel and can be supplied for any container to be filled.The vial holder can easily be adjusted for any size vial.

The Dosing Filler is designed to be connected on all main drive units.

• Integration of metal detector with deduster and deduster in controlled by the metal detector.
• Highly effective dust removal, hence high quality dedusting and duburrring.
• Independent frequency and voltage (power) control for optimum dedusting & deburring.
• Drive unit of deduster is of international quality and not motorized one.
• Very low outside vibtrations.
• Very low audio noise.
• Superior vibrations of spirals.
• Multiple tumbling.
• Gas spring used for heigh adjustment.
• Provision made for lateral adjustment also.
• Extrmely easy for cleaning. Parts can dismantled and asseembled within minutes.
• Singel table also travel and cleared completely.
• One unit
• One plug for input supply.
• Interlocking.

The vertical drive unit, completely maintenance free, is equipped with 1 HP, 0.75 KW, 230/415 V motor. The motor is controlled with DC thyristor drive for speed adjustable from 10 to 400 rpm in case DC, displayed on electronic rpm meter. The process time is auto controlled through timer relays.

The various attachments can be quickly attached & interchanged to the main drive unit. A separate power supply socket is also provided for the attachments requiring heating.