Chamunda Pharma Machinery Pvt Ltd

Vatva, Ahmedabad, Gujarat

The robustelanpress is the most cost effective high speed tablet compression machine which meets the contemporary parameters of large batch production with optimum operation and maintenance cost, thereby giving highest returns.

This square model of high speed double rotary tablet press strictly adheres to latest cGMP norms with respect to design, safety, convenience and cross contamination free operation.This is capable of producing around 1, 000, 000 tablets/hr with a turret speed of 100 RPM max.

• High Turret Speed upto 100 RPM
• Direct drive with ACVFD
• Zero Clearance force feeder with ACVFD
• Swing type pressure roll (Main & Pre)
• Pre Compression force upto 10 ton
• Main compression force upto 10 ton
• Contact Parts in SS 316
• Three Piece Turret with SS 316 die plate
• Lower punch wiper seal (Wiper seal only in D & B tooling)
• Front controls for machine & tablet parameters
• PLC with 10 color HMI
• Upper punch penetration
• Powder level sensor
• Pressure loading and overload release through advanced hydro-pneumatic device
• Auto lubrication arrangement for centralized lubrication
• Lower punch lubrication for punch stem (Punch Body)
• 3 types of filling cams
• Initial rejection
• Seven lower punches can be replaced in one setting

• In compliance with cGMP guidelines
• Contact parts are made of S.S. 316 except rollers
• All covers are designed to obtain dust-free operation
• Feed screw is steplessly driven through variable frequency drive.
• Hard chome plated & mirror finished compacting rolls made of tools steel
• Pre-compaction chamber guides the product to rolls without any slippage or leakage.
• Electrical interlocking beetween main roll drive and feed screw drive
• Water Jacketing arrangement (optional)
• Hydraulic Power Pack system (optional)
• ACVF Drive for rolls (optional)
• PLC system as per 21 CFR part 11 (optional)

Alpha Press is a High Speed Single Rotary Tablet Press with5 Tonsof Pre-compression. ItsModular Designis conceived under stringent cGMP standards with a totally redesigned compression zone, The design isolates the compression zone from the mechanical sections of the machine. The machine is available with a choice of turret having 30, 37 and 47 stations and corresponding tooling to give higher output.

• In compliance with cGMP guidelines
• Higher output up to 197, 400 Tab/hr. (max)*
• Main motor and force feeder motor driven through ACVFD
• Force feeder drive from bottom
• Pre-compression upto 5 tons
• Upper Punch Penetration
• Hydraulic Power Pack
• Auto Lubrication
• Front controls
• Safety interlocking for upper guards
• User friendly operations
• PLC system (optional)
• Hydro-Pneumatic system (optional)
• Available in dial-less model also

It is essential to use Dust Extraction unit along with Clit Press to control the flying dust generated during high speed compression of tablets. With the use of this, flying dust is kept to minimum but it is difficult to eliminate entirely.

• Double rotary machine in compliance with cGMP guidelines
• Force feeders with A.C. variable drive
• A.C. Drive for main motor with electro-magnetic clutch system
• Upper punch penetration system
• Separate control panel
• Auto lubrication system
• 3 types of filling cams
• Anti vibration mounts
• PLC system as an optional feature

• cGMP Concept
• Single Pot technology for mixing, granulating, drying, blending.
• Yield nearly approaches 99% with negligible handling losses due to single pot.
• Quick Dismantling of Dutch Sieve & Perforated Sheet at the Product container
• Machine with Inbuilt Blower and AHU
• Online Sampling Device
• Fully Automatic Operation through Programmable Logic Controller
• Accurate temperature control within 2 C
• Flameproof Construction (Optional)
• Bottom Spraying system (Optional)

** Motor HP will be changed in case of Bottom spraying system

Cantilever type Roll Compactor with cake Crusher & Two Stage Oscillating Granulator

This high end model operates in completely enclosed manner to comply with highest standard of cGMP guidelines by optimum utilization and at minimal operating cost and wastage.

• Cantilever rolls design
• In line roll compactor with cake crusher & 2 stage granulator
• Comply with cGMP requirements
• WIP Provision
• Water jacketed
• Contact parts S.S.316 without roll
• Machine mobility
• PLC system
• 21 CFR part 11 compliance. (Optional)

Pearlcoat Ci auto coating systems are intelligently innovated for consistency, simplicity and flexibility in coating.

It is a system that operates for any kind of coating automatically by process integrated control system.

Ci Auto coating system stands testimony to the fact that a precisely controlled process is best achieved with matched system components in keeping with the desired coating objectives.

A highly efficient pan design, solution spray system and process control provides accurate batch consistency with high production efficiency.

System also provides all the professional disciplines necessary to design, test, manufacturer and install a tailor-made system to suit your need.

cGMP legislations are the minimum acceptable standards in manufacturing.

• In compliance with cGMP guidelines
• Modular Design
• Accurate batch consistency with high production efficiency & effective spraying with special design anti bearding type guns
• Accurate temperature control within 2 C
• In-built WIP system
• Quick accessibility for maintenance & cleaning
• Quick release of Plenums for cleaning of Pan and Plenums.
• Effective sealing of doors.
• Fully Automatic Operation through Programmable Logic Controller
• Sugar Coating System (optional)
• Interchangeable Pans upto ci 900 model (optional)
• Flameproof Construction (optional)

CM Mini Roll Compactor is totally based on method of Dry Granulation.

The powder charged in the feed hopper is predensified and fed between two counter rotating rolls.

As the volume decreases through the region of maximum pressure, the material is formed into a solid compacted sheet.

The densified sheets can then be granulated to any desired mesh size with use of CM Granulator or CM Communiting Mill.

CM Mini Roll Compactor is designed to the same principle and mode of operation as that of production size CM Roll Compactor.

Simple, tiny table top unit suitable for straight attachment to the tableting machines spout for de-burring and de-dusting of tablets. The unit consists of inlet, outlet, stainless steel vibratory screens, Poly carbonate cover, vacuum connection nozzles, compressed air connection and magnetic coil housed in stainless steel body.

FEATURES

Cantilever Type Roll Designinline cake crusher & 2 stage granulatorRoll driven through ACVFDHydraulic power pack for roll pressure & feed screw liftingTwin feed screw system for both horizontal & vertical feedingDe-Aeration system in Vertical Feed ScrewWIP provision onlyPLC SystemMechanical Roll loading / unloading arrangement

OPTIONAL FEATURES

Comprehensive Automation includingRoll gap measurement & control21 CFR Part 11 complianceVacuum Powder Transfer SystemClosed loop system with structure & surrounding platform

Standard version of the above machine is also available with the following features:

• Output up to 41, 400 tab/hr. (max)
• Main Compression pressure up to 100 kN.
• Turret speed up to 30 RPM
• Single piece turret made of S G Iron
• Worm made of Phosphor Bronze
• Variable speed pulley drive
• Overload pressure release arrangement
• Gravitational feed frame of Gun Metal

This sturdy GMP square model double rotary tablet press is designed for the production of medium batches with the features like high tonnage, rigid gunmetal feed frame, variable speed pulley drive, overload pressure release arrangement etc. This machine is available in the turret size of 27 stations D & B tooling, 35 stations B tooling & 45 stations BB tooling.

• Force Feeder
• PLC system

In the entry level segment of Double Rotary Tablet Press, CPEB4-FC is a proven model with the advantage of Front Control Operations.

Features:

• User Friendly Compact Design.
• Front Controls for Tablet Parameters.
• Compression Force up to 10 ton
• Main Motor with ACVFD and Electromagnetic Clutch.
• Force Feeder with AC Drive**
• Bi-Layer Attachment**

IOTA Ci4208 is a premium machine typically designed to cater to Research and Development sections of the pharmaceutical companies. This Single Rotary Tableting Machine confirms to the cGMP norms and is packed with all desired features required by the scientists of today. To meet all the international standards the machine is equipped with features like Supervisory Control and Data Accusation System (SCADA). It can also be provided as PLC controlled machine with limited features.

While designing the machine all the major facets like operator safety, ease of operation and cleaning, minimum changeover time for tool and product were taken into consideration.

The machine confirms to all the required regulatory require-ments like cGMP Norms/Schedule M Requirements/US FDA Regulations in case of Automated Machines.

• In compliance with cGMP guidelines
• Out put upto 19, 200 Tablets/hour.
• Combination Tooling B & D available to suit the R & D requirements
• Force Feeding System
• AC variable frequency drive for Main Motor and Force Feeder Motor
• Main compression of 40 kN/4 Ton
• Pre-compression of 10 kN/1Ton
• Adjustable upper punch penetration
• Upper guard interlocking
• Lower cam for two different filling depth
• Available in dial-less model also
• Monitoring of individual Punch Force Data with graphical representation (optional)
• Audit trails and summary reports (optional)
• Batch data reporting and printing (optional)

This central driven double rotary tablet press stands out because of its new aesthetic and ergonomically improved design that is benefited with higher turret speed, powerful pre compression force upto 5 Ton. And main compression force upto 10 Ton.

Reliable and easy to operate Blitz is fitted with Hydro-Pneumatic power pack for overload pressure release system to prevent damage to tooling and numerous alluring features like auto lubrication for centralized lubrication, central driven and easy to access front controls.

• Double rotary tableting maching, in compliance with cGMP guidelines
• Powerful Pre Compression and Main Compression force
• Central drive
• Outside controls
• Pressure loading and overloading pressure release mechanism through Hydro-Pneumatic Power Pack System
• Main motor and force feeder motor driven through ACVFD
• Auto lubrication
• Upper Punch Penetration
• Anti-Vibration Mounts
• PLC controls with colour touch screen HMI (optional)
• Pneumatic powder loading system (optional)

Chamunda Multi layer press is designed to produce tablets with up to three separate layers singlerotary tableting machine. Built on the principles of latest tablet technology, The machine confirms toall the required regulatory requirements of cGMP Norms. The machine can be connected online todevices like Tablet De dusters and Metal detectors. It is also provided with the single point connectionfor the Dust Extraction system.

• In Compliance with cGMP guidelines
• Designed to produce tablets with three layers
• Central drive system
• Hydraulic power pack
• ACVFD
• Auto-Lubrication
• Front Controls
• PLC system (Optional)
• Separate Control Panel (Optional)

The attachment is suitable for automatic counting and filling of tablets, capsules, coated tablets, pills, as well as lentil, bean or ball shaped objects with a diameter from 5 to 20mm into bottles, tins, etc. Change over from one set of filling parts to another and from one object-shape to another can be done in a few minutes. Tablet and Capsules are counted using filling or counting tracks. Coated tablets and similar objects are counted with a rotating disc. Capacity depends up on the size of the object and number of objects in each container. Tablets and Capsules range between 1000 1500 fills per hour, coated tablets between1500 1800 per hour. The apparatus can be supplied as a combination machine for all types of objects or only for tablets or capsules or coated tablets. For manufacturing counting discs for coated tablets, which can be order at any time, sample of the object and container are required.

All contact parts are made of stainless steel, anodized aluminum alloy or plastic. The counting and filling attachment is designed to be connected on all main drives.

This GMP square model single rotary tablet press is an entry level machine and is designed for the production of small batches. This proven machine is suitable for a variety of applications in pharmaceutical and other industries like food, chemical, naphthalene, confectionery etc.

The suitable model can be selected based on the tooling and output requirement from the 16, 20 & 23 stations with the D, D & B/D tooling respectively.

A 12 station model is also available with special tooling and tunnel type can track having max lab Dia-of 40 mm & max depth of fill of 30 mm.

• Force Feeder
• PLC system